経営パワー Product Lineup

We would like to introduce a case study of the implementation of "network-compatible processing equipment" that utilizes the Monozukuri subsidy to establish a thorough monitoring system linked with IoT technology and robotics, enabling a production system capable of long hours of operation. The introduction was prompted by the low operating rate of existing processing equipment (sometimes only 2 hours of operation out of 8), and the time it took for young employees to become proficient, as well as the effort and space required to search for data on tools and materials. As a result of the implementation, the defect rate drastically decreased from 40% to below 1%, and operating hours improved. Additionally, the time it took for young employees to be able to operate the equipment was reduced from six months to one year down to just one week. 【Case Overview】 ■ Background of Implementation - The low operating rate of existing processing equipment and the time required for young employees to become proficient. - The effort and space needed to search for data on tools and materials. ■ Results of Implementation - The defect rate drastically decreased from 40% to below 1%, and operating hours improved. - The time for young employees to be able to operate the equipment was shortened to one week. *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case where the high-speed micro-vibration type shifter "FS High Shifter" was implemented to utilize the manufacturing subsidy, micro-pulverizing by-products generated during the barley milling process to address wheat allergy issues and enhance the value of metal processing materials. Previously, the by-products had coarse particles and could only be used for low-priced applications (livestock feed), and the storage costs were higher than those of the main product, which pressured profitability, leading to the implementation. As a result of the implementation, the average unit price of the by-products increased from 10 yen/kg to more than 2.5 times (over 25 yen/kg). The sales revenue from high-priced by-products amounted to 5.2 million yen annually, generating profit. [Case Overview] ■ Background of Implementation - The by-products had coarse particles and could only be used for low-priced applications (livestock feed). - Storage costs were higher than those of the main product, pressuring profitability. ■ Results of Implementation - The average unit price of the by-products increased from 10 yen/kg to more than 2.5 times (over 25 yen/kg). - Sales revenue from high-priced by-products amounted to 5.2 million yen annually. *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case where we utilized the manufacturing subsidy to mechanize the manual taping process of one-touch case production, achieving improvements in productivity and labor-saving with the introduction of a "medium-sized gluers (gluing machines) for cardboard." The demand for easily assembled one-touch cases has increased, and the manual taping process became a bottleneck, making improvements in productivity and labor-saving urgent, which led to the introduction. What used to require 8 people to operate can now be done by 3, resulting in a dramatic reduction in overtime hours. Additionally, the sales department became more proactive in receiving orders for one-touch cases. [Case Overview] ■ Background of Introduction - The manual taping process became a bottleneck, making improvements in productivity and labor-saving urgent. ■ Results of Introduction - What used to require 8 people to operate can now be done by 3, resulting in a dramatic reduction in overtime hours. *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case where a "vacuum distillation unit for waste treatment" was implemented to utilize the manufacturing subsidy for creating biodiesel fuel from waste cooking oil, achieving a purity of 99.9% and high quality. In existing manufacturing methods, there were limitations on purity, leading to frequent troubles when used in the latest DPF-equipped vehicles. The cost of wastewater treatment was also a challenge, which led to the implementation of this solution. As a result of the implementation, the cleaning process for waste cooking oil became unnecessary, reducing the manufacturing time by 60%. Wastewater treatment costs were reduced, and all residues became recyclable as fertilizer material. [Case Overview] ■ Background of Implementation - There were limitations on purity, leading to frequent troubles when used in the latest DPF-equipped vehicles. - Costs of wastewater treatment. ■ Results of Implementation - Manufacturing time was reduced by 60%. - Wastewater treatment costs were reduced, and all residues became recyclable as fertilizer material. - High-quality fuel led to a decision for implementation by major general contractors. *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case study of the "Auto Shampoo System (automatic shampooing machine)" that utilizes the manufacturing subsidy to reduce staff working hours through automatic shampooing, make use of dormant hairdressers, and provide gray hair dyeing services at a lower price than traditional hair salons. The introduction was prompted by challenges such as excessive competition in the hairdressing industry, a shortage of hairdressers, and a shrinking market, as well as the potential found in the business model of "gray hair dyeing specialty stores" that can utilize dormant hairdressers. As a result of the introduction, the staff's shampooing time was reduced from 20 minutes to 5 minutes. Additionally, a system was established where hourly wages are determined by productivity at each store, enabling staff to operate autonomously. 【Case Overview】 ■ Background of Introduction - Excessive competition in the hairdressing industry, shortage of hairdressers, shrinking market - Found potential in the business model of "gray hair dyeing specialty stores" ■ Results of Introduction - Shampooing time reduced from 20 minutes to 5 minutes - Established a system where hourly wages are determined by productivity at each store - No issues attracting customers even during the COVID-19 pandemic *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case where a "wheel loader with a skit fork" for raw material processing was introduced, utilizing the manufacturing subsidy to carry out tasks such as transporting logs, crushing, sifting wood chips, storing, and feeding. The introduction was prompted by challenges such as the existing equipment for raw material processing being unsanitary, poor workability and safety, difficulties in arranging crushing, and challenges in expanding production scale. As a result of the introduction, sales increased by 120%, and the workforce was expanded by 5 employees. This opened the way to ensure stable raw material processing and enabled the expansion of production volume to 2,000 tons per year. 【Case Overview】 ■ Background of Introduction - Existing equipment for raw material processing was unsanitary, had poor workability and safety, faced difficulties in arranging crushing, and had challenges in expanding production scale. ■ Results of Introduction - Sales increased by 120%, and the workforce was expanded by 5 employees. - Progress made towards expanding production volume to 2,000 tons per year. *For more details, please download the PDF or feel free to contact us.

In the automotive industry, a stable supply of high-quality parts is required. In particular, the occurrence of defective products during the manufacturing process not only leads to increased costs but also has the potential to undermine product reliability. The introduction of the new MC contributes to quality improvement by enhancing processing accuracy and suppressing the occurrence of defects. Additionally, improvements in setup time and work efficiency are expected to lead to increased productivity. 【Usage Scenarios】 - Small-batch production of various automotive parts - Strengthening quality control systems - Cost reduction 【Effects of Implementation】 - Reduction of scrap costs - Improvement in quality - Increase in productivity