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パイロットコーポレーション

addressKanagawa/Hiratsuka-shi/1-4-3 Nishi Yahata
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last updated:Sep 12, 2022
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Fine ceramics Fine ceramics
Microporous ceramics Microporous ceramics
Complex shape Complex shape
Porous ceramics Porous ceramics
Anomalous ceramics Anomalous ceramics
Secondary processing Secondary processing
Assembly parts Assembly parts
Color ceramics Color ceramics
Others Others
Small spur gear Small spur gear
Secondary

Secondary processing

It is possible to perform submicron precision machining on ceramics. High-precision outer diameter machining at the submicron level is possible. High-precision hole machining with a diameter of 40μm or more is possible. High-precision surface finishing is possible.

Fine ceramics ≪Case 5: Secondary processing≫

We will introduce examples of submicron processing!

- It is possible to perform sub-micron precision machining on ceramics. - High-precision outer diameter machining at the sub-micron level is possible. - High-precision hole machining with a hole diameter of Φ40μm or more is possible. - High-precision surface finishing machining is possible.

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Secondary processing "ferrule"

High-precision secondary processing finishing with high straightness.

We provide high-precision and highly reliable optical ferrules and optical components through precision extrusion materials and ultra-precision secondary processing. We also assemble metal components and other parts. 【Fields】 - Optical communication - Various laser processing - Medical ● For more details, please download the catalog or contact us.

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Secondary processing "sleeve"

Combination of optical communication sleeves and ferrules

We can provide split sleeves and precision sleeves that achieve low-loss coupling for optical communication and optical device ferrules. We accommodate standard products with ultra-fine diameters from φ0.5 to φ2.5mm, as well as sleeves with special hole diameters. 【Fields】 - Communication - Processing machines - Medical ● For more details, please download the catalog or contact us.

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Secondary processing "light code"

Optical communication code

We can provide consistent support from component manufacturing to code assembly, including optical communication codes, master codes, and custom-made fiber codes. 【Fields】 - Communication - Aircraft - Vehicles - Automobiles - Medical ● For more details, please download the catalog or contact us.

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Fine ceramics [secondary processing]

Submicron high-precision processing technology and measurement technology.

We can perform precise sub-micron machining on ceramics. High-precision outer diameter machining at the sub-micron level is possible. High-precision hole machining with a diameter of Φ40μm or more is possible. High-precision surface finishing is possible. These can be used for optical communication ferrules, optical device components, electrode guides for discharge machining, and more. For further details, please download the catalog or contact us.

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Pilot's "Fine Ceramics Secondary Processed Products"

High-precision processing with ±1μm accuracy supports a variety of parts and materials such as discharge guides and positioning pins.

In recent years, there has been a trend towards miniaturization of products, leading to a demand for precision processing of small components. Do you have any concerns regarding this? Our company, "Secondary Process Products," performs secondary processing on high-density, high-strength, and high-purity fan ceramics with sub-micron precision machining. We also accommodate high-precision surface finishing and the assembly of sleeves and parts with special hole diameters. 【Features】 - Capable of producing small diameters of less than 1mm with an aspect ratio of over 200. - Fine and high aspect ratio holes that penetrate in the extrusion direction. - Can be manufactured with a freely adjustable wall thickness, from thin to thick. *For more details, please refer to the materials. Feel free to contact us with any inquiries.

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Fine ceramics secondary processed products for machine tools.

Solving the challenges of high-hardness components with high-precision machining of ±1μm.

In the machine tool industry, high precision and durability are required. Especially for high-hardness components, it is important to prevent wear and damage and to maintain stable performance over a long period. Conventional materials may not withstand high loads, leading to frequent replacements and maintenance. Our company manufactures fine ceramics with excellent wear resistance, heat resistance, and chemical resistance through extrusion molding, and by adding secondary processing, we can provide precision components on the micron order, contributing to the resolution of these challenges. 【Application Scenarios】 * Electrode guides for electrical discharge machining * Sliding shaft components * Positioning pins * Rotating shaft materials 【Benefits of Implementation】 * Excellent wear resistance, heat resistance, and chemical resistance contribute to longer lifespan * High precision processing achieves high dimensional accuracy * Cost reduction through decreased frequency of part replacements

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Fine ceramics secondary processed products for robots

Contributing to the improvement of robot durability with high-precision processing of ±1μm.

In the robotics industry, long-term operation and high precision are required. Especially for robots used in harsh environments, wear and damage to components can lead to performance degradation and failures. Our fine ceramics secondary processed products use materials with excellent wear resistance, heat resistance, and chemical resistance, contributing to the durability of robots. 【Application Scenarios】 - Sliding shaft components - Positioning pins - Rotating shaft members 【Benefits of Implementation】 - Extended lifespan - Achievement of high-precision movements - Reduction in maintenance costs

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