パイロットコーポレーション List of Products and Services

In general, for drilling and laser processing, it is considered difficult to create deep holes with an aspect ratio (depth/inner diameter) of 10 or more for holes with a diameter of less than 1mm. Our company is capable of producing items with an aspect ratio of over 200 using advanced extrusion molding. Additionally, we can manufacture with a free wall thickness, and for "thin-walled pipe shapes," which are prone to deformation and uneven wall thickness, we can produce with a wall thickness of 0.1mm and a length of 100mm (when the outer diameter is Φ1.3mm). The materials used are alumina, zirconia, and aluminum nitride. 【Features】 ■ Capable of producing holes from Φ0.02mm to a length of 100mm using our unique technology ■ Can manufacture deep holes with any wall thickness, from thin to thick ■ Contributes to stable flow rates and pressure loss reduction in fluid control components with stable inner diameter dimensions *For more details, please refer to the materials. Feel free to contact us with any inquiries.

Generally, it is considered difficult to mold thin-walled pipe shapes through extrusion due to deformation and uneven thickness. Our company is capable of producing pipes with a wall thickness of 0.1 mm and a length of 100 mm (when the outer diameter is Φ1.3 mm) using our unique special molding and firing technology.

We manufacture orthodontic attachments called "brackets" using ceramics injection molding (CIM). - These brackets are made from ultra-fine zirconia powder as the raw material and are precisely injection molded. - We have implemented unique innovations in the manufacturing process to achieve sufficient durability for use. - To enhance the adhesion between the adhesive and the tooth surface, they have a special shape. (Patent pending) A special surface treatment has achieved an aesthetically pleasing mirror-like gloss.

【Applications】 - Semiconductor manufacturing equipment parts → Filters → Various nozzles → Rectifying plates → Flow control → Microreactors

It is an application technology that can be manufactured by combining different shapes of outer and inner diameters.

- It is possible to perform sub-micron precision machining on ceramics. - High-precision outer diameter machining at the sub-micron level is possible. - High-precision hole machining with a hole diameter of Φ40μm or more is possible. - High-precision surface finishing machining is possible.

We can manufacture color ceramics using fine ceramic materials in white, black, blue, gray, pink, and other colors. Using various color ceramic materials, we shape and fire them, apply surface finishing according to specifications, and also expand into products such as jewelry, decorations, and writing instruments.

We can perform precise sub-micron machining on ceramics. High-precision outer diameter machining at the sub-micron level is possible. High-precision hole machining with a diameter of Φ40μm or more is possible. High-precision surface finishing is possible. These can be used for optical communication ferrules, optical device components, electrode guides for discharge machining, and more. For further details, please download the catalog or contact us.

Based on the molding know-how and mold technology cultivated through writing instruments, we can manufacture small and complex-shaped ceramics injection molding (CIM) parts. These can be used for orthodontic attachments (such as brackets) and medical components. 【Processing Examples】 - We manufacture orthodontic attachments, specifically "brackets," through ceramics injection molding (CIM). - The brackets are made from ultra-fine zirconia powder as the raw material and are precisely injection molded. - We have implemented unique innovations in the manufacturing process to achieve sufficient durability for use. - To enhance the adhesion of adhesives to tooth surfaces, they have a special structural shape (patent pending). A special surface treatment has achieved an aesthetically pleasing mirror-like gloss. For more details, please download the catalog or contact us.

Fine ceramic materials in colors such as white, black, blue, gray, and pink can be used to manufacture colored ceramics. Using various colored ceramic materials, we shape and fire them, apply surface finishing according to specifications, and also expand into products such as jewelry, decorations, and writing instruments. [Processing Examples] With press molding such as cold isostatic pressing (CIP), it is possible to shape pipes and plates with a diameter of 5 mm or more. For more details, please download the catalog or contact us.

The pilot's "porous ceramics" can create numerous through-holes for extrusion molding. It is possible to mold thin ceramics with a minimum outer diameter of φ0.3 mm, fine-pore ceramics with a minimum pore diameter of φ0.02 mm, and through porous ceramics with over 100,000 holes. These are used in fields such as analysis, automotive, and semiconductors. 【Features】 ■ Even for pores with a diameter of less than 1 mm, it is possible to produce items with an aspect ratio of over 200. ■ High aspect ratio holes are penetrated in the extrusion direction. ■ Since the holes are straight and pass through a dense body, stable flow rates can be achieved. *For more details, please refer to the product catalog available for PDF download. Feel free to contact us with any inquiries.

We have achieved small rectangular bars (small plates) through the extrusion molding of ceramics. We can accommodate widths and heights of approximately 0.2 to 4. The length can be selected freely in the direction of length (approximately L=0.2 to 100mm with a tolerance of ±0.02). The surface roughness is above ▽▽▽. How about applying this to sensor holding bodies, spacers, positioning plates, abutment parts, and substrate applications? For more details, please contact us.

Our company utilizes the technology cultivated in the manufacturing of mechanical pencil leads to produce fine, long-shaped ceramic products called "Zirconia Rods." Until now, we have offered these as original products, but in response to numerous requests, we have added standard products to our lineup. You can choose from four types with diameters ranging from 0.5 to 2.0 mm (in 0.5 mm increments). These are ideal for processes where "the use of metals is not suitable," such as those requiring wear resistance and insulation. They can also be used as materials for manufacturing components of precision equipment that are becoming smaller. 【Features】 ■ Capable of producing high-density molded bodies through our unique kneading, extrusion molding, and firing technology ■ Provides a smooth surface with an Ra of approximately 0.2 due to extrusion molding ■ Short lead times are possible because of domestic manufacturing ■ Sold stored in a dedicated slide tray that is easy to retrieve and has excellent preservation properties *For more details, please download the materials or feel free to contact us.

Our company specializes in the manufacturing of ceramics with fine through-holes, utilizing the extrusion molding technology developed through the production of mechanical pencil leads. We focus on fine shapes and high precision, capable of producing outer and inner diameter tolerances with a dimensional accuracy of ±5%. If you require the characteristics of ceramics, such as wear resistance, chemical resistance, heat resistance, insulation, and chemical stability in production equipment, tools, or product design, and are considering fine or micro-hole shapes or long materials, please feel free to consult us. Additionally, we will be exhibiting at the "10th Advanced Ceramics Exhibition [Osaka] (CERAMIC JAPAN)" held at Intex Osaka from May 14, 2025 (Wednesday) at Booth No. 19-27 in Hall 4. We invite you to visit our booth and see our products in person.

For pores with a diameter of less than 1mm, it is generally considered difficult to create deep holes of 10mm or more using drilling or laser processing. Our company can manufacture deep holes of over 100mm with an inner diameter of φ0.02mm using high-precision extrusion molding. The inner diameter dimension tolerance is ±5%, and due to the extrusion molding process, the variation within the same lot is small. We can also create through holes with combinations of different shapes and hole diameters, allowing for structures with freely adjustable wall thicknesses from thin to thick. The materials used are high-purity alumina, zirconia, and aluminum nitride. 【Features】 ■ Capable of producing holes from φ0.02mm to a length of 100mm using our unique technology ■ Can produce deep holes with freely adjustable wall thicknesses from thin to thick *For more details, please refer to the materials. Feel free to contact us with any inquiries.