スガイケミー List of Products and Services

【First 20 people! Free lubricant sample giveaway】 The 'BiRAL T&D' by Bilal Corporation is a precision sliding lubricant designed to prevent wear, seizure, and galling on guide and sliding surfaces of machine tools and industrial machinery that require high precision. It features excellent lubrication effects maintained over a long period due to the adsorption molecular film (oil-based) and the metal protective film it generates, which prevent wear and seizure. It extends the lifespan of parts with fewer maintenance intervals and contributes to cost reduction. 【Features】 ■ A special lubricant with a low-viscosity oil base and a high concentration of extreme pressure additives ■ Usable at temperatures from -40°C to 200°C ■ Forms an ultra-thin metal protective film of less than 1μ on sliding surfaces that withstands high loads and temperatures ■ Spray application allows penetration into even the smallest gaps ■ Can be sprayed even when upside down *For more details, please contact us or refer to the catalog.

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• Mold Design
• Mounter

★【First 30 Companies! Free Lubricant Sample Giveaway】★ The 'BiRAL VG' from Bilal is a spray-type liquid grease that allows for thorough greasing with just one spray. "Reduce lubrication from three times a day to once a week!" "Oil hard-to-reach areas without stopping the machine." It is easy to apply and provides long-lasting effects, significantly reducing the frequency of daily lubrication. It is suitable for movable parts under load in factory machinery and mechanical products, such as wire ropes, cams, bearings, and sliding parts. 【Features】 ■ Strong adhesion prevents seepage, splatter, and dripping ■ Excellent water repellency provides rust prevention and lubrication even in wet or steamy conditions ■ Heat resistance up to 130°C! Does not drip even at high temperatures ■ Economical as it allows for lubrication of only the necessary amount in the required areas ■ Can be sprayed even upside down *For more details, please contact us or refer to the catalog.

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Revolutionary spray grease that does not produce residue even when used for long periods at high temperatures. 【Features】 ○ Made from synthetic oil based on silica-based non-soap, ensuring zero residual carbon even after prolonged use at high temperatures. ○ Ideal for industrial precision machinery used under extreme conditions such as high temperatures and high pressures. ○ High level of lubrication. ○ Excellent protection against rust and corrosion. ○ Outstanding film strength and adhesion. ○ High water repellency. ○ Heat resistance - usable in a temperature range of -20 to 270°C. ○ NET: 100ml/500ml. ● For other functions and details, please download the catalog.

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Simultaneously solve long-term lubrication and rust prevention for high-temperature areas! This is a high-temperature liquid grease that maintains its effectiveness over a long period. 【Features】 ○ Capable of creating a uniform film of extreme pressure and heat-resistant grease that withstands up to 270°C with just one spray ○ Excellent penetration ○ Strong, viscous, transparent grease film ○ Thickening agent: Non-soap based ○ Consistency: 340 ○ Dropping point (ASTM D 2265-64T): None ○ Copper strip corrosion test at 100°C, 144 hours: Negative ○ Four-ball test (Mean Hertz load): 72 ○ Insulation resistance: 50KΩ ★☆★☆【Free lubricant samples available】★☆★☆ ● For more functions and details, please download the catalog.

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This is a high-performance lubricant grease that excels in extreme pressure resistance and safety for food applications. It is ideal for lubricating conveyor systems, mixing equipment, and moving parts of food machinery. With an attractive white appearance, this grease can be used not only for food machinery lubrication but also for various industrial machinery lubrication. 【Features】 ■ Based on grease that meets the H1 standard (lubricants that may come into contact with food) as defined by the NSF (National Sanitation Foundation) in the United States, and is available in spray form. ■ Passed inspections in Japan in accordance with the Food Sanitation Act. ■ Solves lubrication problems that conventional greases could not address. ■ Widely applicable for lubrication needs that require safety. ■ Free from alcohol and harmful organic solvents/raw materials. *For more details, please request documentation or view the PDF data available for download.

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It is a versatile grease suitable for extremely wide-ranging applications, demonstrating its effectiveness in lubricating parts that come into contact with water.

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Is there a grease that won't peel off even from resin gears? Is there a grease that sticks more to the gear tooth surfaces...? The solution to these concerns is BIRAL N-720. After some time has passed since lubrication, it is common in grease lubrication for grease to remain around the lubrication surface while not being present on the lubrication surface itself. N-720 stays on the lubrication surface for an extended period, resolving such issues.

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This grease demonstrates its effectiveness in solving "lubrication problems" at high temperatures that cannot be addressed with conventional greases. 【Features】 ◯ Difficult to flow due to heat even at high temperatures ◯ Excellent extreme pressure properties, capable of withstanding high loads, allowing for long-term lubrication ◯ Durable against water, seawater, and chemical agents, and effective against corrosion caused by SO2 ◯ Electrically insulating 【Examples of Use】 Painting and drying equipment, blowers, ships, rock drills Bolts and nuts used at high temperatures Semiconductor manufacturing equipment High-load bearings ★☆★☆【Free lubricant samples available】★☆★☆ ● For more details, please contact us or refer to the catalog.

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It has remarkable rust resistance and can withstand any impact load. It is an adhesive lubricant that is ideal for large diameter gear surfaces, wire ropes, and machinery and facilities at sea, as well as ski lifts on land.

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It is a lubricant for wear, abrasion prevention, and precision sliding. Moreover, 85% evaporates in 2 hours, reducing the oil content.

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It is a high-concentration lubricant additive for high-load, high-speed sliding surfaces and differential gears.

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This is a cleaning agent for removing impurities inside the cylinder of a plastic injection molding machine without disassembling the cylinder and screw.

• Cleaning agents

This is a cleaning agent that removes impurities inside the cylinder of a plastic injection molding machine without disassembling the cylinder or screw. It is used by adding about 3% of Colatex to the resin pellets for color changes, resin changes, or during long runs in plastic molding.

• detergent

You can easily draw straight lines for factory, warehouse, parking lot, various sports facilities, walkways, lifts, truck routes, and signs for safe and hazardous areas. Temporary road separation zones, crosswalks, intersection signs, and various temporary line displays for construction sites.

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The rust reformer reduces the red rust that has formed on the iron surface and prevents the progression of rust. It allows for rust prevention treatment to be done with just a spray, without the hassle of removing rust through scraping.

• Chemicals
• Coating Agent
• Rust Inhibitor

Simultaneously solves long-term lubrication and rust prevention in high-temperature areas! High-temperature liquid grease that maintains effectiveness over an extended period. 【Features】 ○ Capable of creating a uniform film of extreme pressure and heat-resistant grease that withstands 270°C with just one spray ○ Excellent penetration ○ Strong and viscous transparent grease film ○ Thickening agent: Non-soap based ○ Consistency: 340 ○ Dropping point (ASTM D 2265-64T): None ○ Copper strip corrosion test at 100°C, 144 hours: Negative ○ Four-ball test (Mean Hertz load): 72 ○ Insulation resistance: 50KΩ ● For other functions and details, please download the catalog.

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The "Epoxy Shield," a water-based floor paint (two-component epoxy type), is environmentally friendly and beautifully coats concrete surfaces. It is used for floor painting in warehouses, factories, stores, and garages. For more details, please contact us or download the catalog.

• paint

The oil-based paint "Chalkboard Spray" allows you to create blackboards in various places such as factory and warehouse floors and walls. Since it uses calcium carbonate chalk, it can be easily erased with a soft cloth. For more details, please contact us or download the catalog.

• spray

This is an introduction to various lubricants. We offer high-quality products tailored to your needs, ranging from high-concentration lubricating oils that prevent wear on sliding surfaces and prevent seizure, to fluorine dry lubricants with special binders that provide a long-lasting fluorine coating on metal surfaces. By downloading the catalog, you can view the "Sample Request Sheet." If you fill it out and return it by fax, we will send you a sample for free. For sample requests online, please access our company website. You can search for Sugai Chemie.

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This is a super penetrating oil that easily loosens rusted bolts, nuts, and other components exposed to high temperatures, such as various furnaces, casting and forging equipment, and hard-to-remove pipes. ■ Usage Areas Disassembly of catalytic mufflers, maintenance of self-generating devices, maintenance of rubber molds and resin molds, maintenance of rusted streetlights, disassembly of water pipes, maintenance of forging equipment, disassembly of steam pipes, disassembly and removal in areas where open flames cannot be used, maintenance of chemical plants, etc. ■ Conditions Equipment exposed to several hundred degrees Celsius cannot be disassembled with general penetrating oils, which may lead to cutting or disposal. Bilal PO demonstrates excellent effectiveness under these conditions. ★☆★☆【Free lubricant samples available】★☆★☆ ◎ For more details, please contact us or download the catalog.

• Other machine elements

"Biraru" delivers a wide range of products that accurately respond to the demands of our customers' sites, with the motto of appropriate materials, appropriate oils, and appropriate amounts. For problems that traditional lubricants could not solve, trust Biraru lubricants. We will resolve all your concerns and issues on-site at once. Please feel free to consult us for more details. By downloading the catalog, you can view the "Sample Request Sheet." If you fill it out and return it via fax, we will give you a sample for free.

• Lubricants

Issues: At a shipyard in the Chugoku region of Japan, various experiments on the hull were conducted using a water flow testing machine that transfers cylindrical specimens. The oil seal parts of the testing machine were coated with general-purpose oil and grease, but there were frequent issues where oil seeped into the water flow, disrupting the experiments. Solution: Bilar MPG grease has low solubility in water, which resolved the experimental troubles caused by oil seepage during use. For more details, please download the catalog or contact us.

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Issues: At Company O in Tohoku, the bearing for small motors was changed from pairing to a leaf spring with the aim of streamlining the number of parts and processes. However, in durability tests, it did not reach the standard (500 hours at high temperatures) after 250 hours, which became a problem. Solution: Bilar N-720 has excellent adhesion and extreme pressure properties, allowing durability to be extended to 750 hours in durability tests. ● For more details, please download the catalog or contact us.

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Issues: Company N in Chiba produces various types of bearings (for parking lots, medical use, and household use). To ensure proper lubrication, self-lubricating resins (nylon, fluorine) were used for the iron slide bearings, but issues arose with squeaking noises due to friction resistance and friction caused by rust. Solutions: For parking lot bearings under load, we used Bilal N-720 grease, which excels in adhesiveness and extreme pressure properties. For medical and household use, we employed Bilal VG, which is excellent in permeability and lubrication. Each issue was resolved. ● For more details, please download the catalog or contact us.

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Issues: At Company A, despite using oil mist lubrication with industrial oil for a high-speed punching press (300 strokes/min), it seized up in about a week. Solution: By adding 10% of the Bilal additive T&D to the industrial oil and performing the pressing operation, maintenance checks and parts replacements were extended from one week to one month. ● For more details, please download the catalog or contact us.

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Issues: At Company A in Shizuoka, when heavy cutting is performed on a milling machine, specific wavelength vibrations can occur depending on the processing conditions, which may cause the tapered part of the attachment to seize. This leads to a decrease in processing accuracy, emergency stops of the machining center, and damage to cutting tools. Solution: Bilar T&D covers the spindle and the precise gap of the tapered part with low viscosity, creating an extreme pressure film on the metal surface to protect the tapered part and prevent seizing. It also prevents rust caused by fine scratches. ● For more details, please download the catalog or contact us.

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Issues: At company T, a mold manufacturer, there was a problem where increasing the processing speed during dry grinding with an optical surface grinder led to a decrease in processing accuracy. Solution: Apply Bilar T&D to the grinding wheel before starting work. 1. The finish becomes cleaner, and the accuracy of the finished surface improves. 2. Even when increasing the processing speed, the processing accuracy does not decrease. 3. There is no wear or clogging of the grinding wheel, extending its lifespan. ● For more details, please download the catalog or contact us.

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Issues: At Company D in Hiroshima, SUS316 0.4t sheets are processed by deep drawing using a press mold. The required precision is a tolerance of ±0.05. To reduce variability, increasing the clamping force made it impossible to use general-purpose oil, leading to problems such as scratches and galling on the products. Solution: By applying Bilal T&D at a ratio of once every ten applications, both the prevention of scratches and galling and the maintenance of tolerance were achieved. ● For more details, please download the catalog or contact us.

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Issues: At Company P in Gunma, a slight wear on the guide and bush of the mold used to shape the TV remote control switch caused a deviation of 1/1000 in precision, leading to product defects. Additionally, the sampling inspection for defect checks was time-consuming. Solution: By spraying Bilal T&D on the pins and bushes, we achieved prevention of wear. This also streamlined the product sampling inspection process. ● For more details, please download the catalog or contact us.

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Issues: At Company F in the Kanto region, multiple ball bearings are rotating at high speed during the tape winding process. To maintain the proper rotation and prevent tape damage, it was necessary to frequently lubricate the spindle oil, clean the bearings once a week, and replace them every month. Solution: Bilar T&D has excellent lubrication and extreme pressure properties, allowing for maintenance with just one lubrication per day, thus improving the frequency of maintenance (bearing replacement improved to every three months). Durability tests extended the lifespan to 750 hours. ● For more details, please download the catalog or contact us.

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Issues: In precision molds, it is common to address wear prevention of bushes and pins through metal surface treatment for hardness enhancement and regular parts replacement, which leads to increased costs and downtime. Additionally, increasing hardness requires more suitable lubricants, but using molybdenum can cause contamination of the products. Solution: Bilar T&D offers excellent penetration and extreme pressure properties, capable of withstanding high temperatures and heavy loads during molding, thereby reducing wear on bushes and pins and lowering costs. Moreover, as it uses extreme pressure agents for lubrication, it does not contaminate products unlike oil-based lubricants. ● For more details, please download the catalog or contact us.

• Lubricants

Issues: Molding of phenolic resin (thermosetting resin) is performed at 180 to 200°C, but conventional lubricants cause oil evaporation and residue generation, making it impossible for molds that require precise sliding to operate. This necessitated frequent disassembly and maintenance. Solution: By using Bilal T&D, the amount used was reduced to one-fifth compared to conventional lubricants. Additionally, there was no residue generation, which reduced the frequency of maintenance. ● For more details, please download the catalog or contact us.

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Issues: At Company T in the Kansai region, stirring is performed within the vacuum system to promote evaporation in the vacuum dryer; however, the lubricant used in the ball joint for power transmission has been evaporating, leading to frequent joint failures. The conditions within the system were harsh, with temperatures ranging from 70 to 100°C and vacuum levels of 10^-3 to 10^-5 TORR. Solution: Bilar VG-HT does not evaporate in a vacuum, and it excels in stickiness and extreme pressure properties, preventing joint failures caused by lubricant evaporation. For more details, please download the catalog or contact us.

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Issues: Company A in Nagano manufactures resistors by applying resistance paint to ceramics, but the lubricant used for the transport chain in the paint drying oven (170-180°C) was volatilizing and adhering to the products, causing problems. However, without lubrication, issues such as damage and wear due to vibration arise. Solution: Bilar VG-HT creates a grease film that does not volatilize after a few hours, providing excellent lubrication by penetrating into the details of the chain. This resolved the issue by applying it once every 3 to 4 months. ● For more details, please download the catalog or contact us.

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Issues: At Company S in Wakayama, there have been frequent leaks from valves installed outdoors, such as in tank yards (including chemical liquids and gases), which has become a problem. Rust caused by rainwater accumulating in the gaps of the shaft has damaged the gland area, and the wear of the gland packing has resulted from operating the damaged valve. Solution: Bilar VG-HT penetrates even into hard-to-reach gaps, creating a robust grease film that is water-resistant and chemical-resistant, thereby suppressing rust formation and resolving the issue. For more details, please download the catalog or contact us.

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Issues: At Company T in the Kanto region, needle bearings are used for cam followers. However, under the operating conditions of 2,000 rpm and a load of 44 kg, the bearings did not rotate, resulting in damage to the cam and follower, necessitating part replacement. (The bearings are filled with general-purpose grease by the manufacturer.) Solution: Bilar VG-HT penetrates into the fine bearings and forms a thin lubricating (extreme pressure) grease film, allowing the bearings to rotate smoothly and resolving the issue. For more details, please download the catalog or contact us.

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Issues: The chain of the overhead conveyor is made of special steel that is heat-treated to withstand corrosion and wear, but there are often cases where an appropriate lubricant is not applied for initial lubrication. Initial lubrication is a crucial issue. Using general-purpose lubricants can lead to dripping and oil depletion, and wear can cause chain elongation, which becomes problematic. Solution: Vilar VG-HT creates a grease film that is excellent in lubrication, has superior penetration, and does not drip, making it effective for long-term lubrication and wear prevention. Using T&D for replenishing oil can yield even better results. ● For more details, please download the catalog or contact us.

• Lubricants

Issues: The heating system of the Hughes 500 helicopter mixes 270°C hot air generated by the turbine engine with outside air. Due to the high temperature, the mixing valve frequently failed due to wear and seizure. Solution: The Bilal VG-HT is excellent in heat resistance and lubrication, solving the problem by requiring lubrication every 25 flight hours. Additionally, lubricating the rotating parts of the main rotor allowed for an extension of the lubrication interval. ● For more details, please download the catalog or contact us.

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Issues: Company N in Hiroshima was using a conveyor line for product transportation, but if they neglected to supply lubricant, the hangers would sway and products would fall. Additionally, using a general-purpose lubricant led to oil dripping and contaminating the products. Solution: The Bilal VG-HT (5-liter type) has excellent lubricating and adhesive properties. By using an automatic lubrication device (Magic Cut) to supply lubricant to the transport chain every four months and applying it with a brush to the connection points of the hangers, the issues were resolved. For more details, please download the catalog or contact us.

• Lubricants

Issues: Company O in Osaka was treating metal foil with dilute hydrochloric acid heated to 100°C. The dilute hydrochloric acid that adhered to the wound metal foil dripped off and corroded the slide shaft of the hydrochloric acid tank, causing problems. Solution: Bilar VG-HT penetrates into details and creates a chemical-resistant grease film. Its use prevented corrosion of the shaft and receiving metal, enabling proper sliding. Bilar VG-HT allows for adequate lubrication even in corrosive and rust-prone environments such as acids, alkalis, and seawater. For more details, please download the catalog or contact us.

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Issues: Stainless steel is harder than regular steel materials, making it difficult to process, especially for tapping and boring, which are said to be challenging. Its oil-repellent properties lead to problems such as tool breakage and chipping. Solution: Bilar VG adheres well to the surface of stainless steel and has excellent extreme pressure properties, allowing even those with little experience to work smoothly without issues. For more details, please download the catalog or contact us.

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Issues: Company S was using open bevel gears in their stirring devices and operating continuously. To prevent wear, contact damage, and pitching due to oil film breakage, it was necessary to lubricate with high-viscosity gear oil twice a day. The complexity of lubrication and the scattering of oil in the surrounding area were problematic. Solution: Vilar VG removes the old oil from the gears and creates a non-splashing, adhesive lubrication film, allowing lubrication of the open bevel gears with oiling every two days. Being a spray, it also excels in ease of lubrication. For more details, please download the catalog or contact us.

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Issues: At Company A, the clamp hinge receptacle of the welding robot uses a bush with a pin material of SCM-4, while the housing side has a different bush material, leading to frequent galling issues in the housing. Solution: Bilar VG excels in penetrability and extreme pressure properties, forming an outstanding lubricating film in minute gaps, which prevented galling between the pin and bush. ● For more details, please download the catalog or contact us.

• Lubricants

Issues: At Company Y in Osaka, a dry lubricant (fluororesin) was applied to the parts feeder for better sliding and smooth supply of components. However, the thin film of fluororesin quickly led to film breakage, resulting in uneven alignment of the parts, which was problematic. Solution: Bilar DL creates a robust fluororesin coating that is less prone to film breakage compared to previous dry lubricants, enabling stable supply of components. For more details, please download the catalog or contact us.

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Issues: At Company T in Hokuriku, bearings used at high temperatures (60°C) and high speeds (3,000 to 4,000 r.p.m) were replaced every two months. This was due to the degradation of the grease caused by heat generated during rotation, leading to wear and damage of the bearings. Solution: Bilar NMG is a non-soap-based, heat-resistant, extreme pressure grease that suppresses heat generation from rotation and has minimal degradation due to heat, allowing for long-term lubrication. As a result, the interval for bearing replacement has been extended to every seven months. ● For more details, please download the catalog or contact us.

• Lubricants