マクセスジャパン株式会社（旧ファイフジャパン株式会社） List of Products and Services

This document introduces the new flexible die portfolio. RotoMetrics has been providing specialized technology and production related to flexible dies, rotary dies, and associated equipment in the mold industry for many years. The company has established manufacturing bases across five continents. It continues to offer flexible dies specialized for various applications, and this new portfolio allows for the selection of appropriate products for a variety of applications. There is also a wealth of experience with high-durability products, specialty substrates, thin film, abrasive sheets, RFID, and other specialized applications, ensuring that we have products to meet any request. We invite you to read on. [Contents] ■ Main features and general specifications ■ Die-cutting of paper materials ■ Die-cutting of film materials ■ Custom designs: Gold Line Special/Micro Blade ■ Easy automation with 1, 2, 3 *For more details, please download the PDF or feel free to contact us.

• Other processing machines

"MaxLyte" is an advanced magnetic cylinder product from Rotometrics that can achieve cost reduction and performance improvement. This lightweight magnetic cylinder is 40% lighter than standard magnetic cylinders available on the market. It is designed and manufactured to provide superior durability, resistance to bending, and heat resistance compared to typical lightweight magnetic cylinder products. With a global manufacturing system and product support, it ensures quick delivery and continuous uptime, providing solutions that add value to your press system. [Features] - Designed to enhance durability - Achieves over 40% weight reduction - Reduces transportation costs and lowers CO2 emissions during transport due to lightweight design - Global manufacturing: Eureka, Missouri, USA; Aldridge, UK; Huzhou, China - Can be improved to extend tool life - Lightweight magnetic design allows for safe and secure operation *For more details, please download the PDF or feel free to contact us.

• cylinder

The "AccuPrint EC Sleeve" is a product that resists deformation and aging of the foam components. The lightweight core material provides high dimensional stability. The optional metal cut line allows for sleeve surface cutting. Additionally, our unique manufacturing process maximizes stability and repeatability. 【Features】 ■ The internal core maximizes not only strength but also resistance to chemicals and UV rays. ■ The foam components resist deformation and aging. ■ The optional steel insert ring protects the alignment notch. ■ Manufactured using very stable materials. ■ Improved sleeve lifespan. ■ Built to achieve speed, quality, and service. *For more details, please download the PDF or feel free to contact us.

• Protective Equipment

Rotometrics is a company that provides suitable solutions for die-cutting requirements. Among them, we introduce flexible dies, magnetic cylinders, and print sleeves. 【Flexible Die New Portfolio】 We offer "flexible dies" specialized for applications, allowing you to choose products suitable for various applications from a wide portfolio. We provide explanations for high-durability products, special substrates, thin film, abrasive sheets, RFID, and other special applications! 【Magnetic Cylinder Product MaxLyte】 Contributes to cost reduction and performance improvement! Designed and manufactured to achieve over 40% weight reduction while ensuring excellent durability, resistance to bending, and heat resistance. 【Print Sleeve (AccuPrint EC Sleeve)】 A composite sleeve specially designed for the flexographic printing industry, known for its stability in the market. It is constructed using a unique layer of material known for high dimensional stability and resistance to permanent deformation and aging. *For more details, please download the various catalogs or contact us directly.

• Printing Machinery
• Other molds
• cylinder

The "Vacuum Roller (Suction Roller)" is a product that provides reliable grip and control even at very low tension. It can withstand a greater tension difference compared to other pull rolls of similar size, allowing for the use of a smaller wrap angle to achieve the required tension difference. Additionally, by using it at the dryer outlet, it enables tension control and addresses web guide and web break issues. Please feel free to contact us when you need assistance. 【Features】 ■ Touches only one side of the web ■ Unique to vacuum roll design ■ Can withstand a greater tension difference compared to other pull rolls of similar size ■ Allows for the use of a smaller wrap angle to achieve the required tension difference *For more details, please download the PDF or feel free to contact us.

• roller

Maxess Japan Co., Ltd. will be exhibiting at the "Label Forum Japan 2024" held at Tokyo Big Sight. Our company offers seven brands in the web handling field (RotoMetrics, Fife, MAGPOWR, Tidland, ValleyRoller, Webex, Componex). We plan to showcase essential equipment used in the web industry, including web guide systems, tension control, slit knife holders, take-up air shafts, precision rollers, rotary die cutters, and image inspection systems. 【Event Overview】 ■ Venue: Tokyo Big Sight (West Exhibition Hall 3) ■ Our Booth Number: Z-4 ■ Dates: October 23 (Wed) to October 25 (Fri), 2024 ■ Products to be Exhibited: New guide devices, rotary die-cutting solutions, air shafts, precision rolls *For more details, please download the PDF or feel free to contact us.

• Other process controls

The "Accu Adjust Dual Adjustable Anvil" that we handle can automatically level itself digitally for PET, glassine, and craft liner types. The leveling of the anvil roll can be input via digital controllers on both sides, allowing for adjustments in microns using a stepping motor. Additionally, it is possible to upgrade to the next version for full automation. Please feel free to contact us when needed. 【Features】 ■ Advanced lubrication system frees you from frequent oiling tasks and the risk of web contamination ■ Single or double bearer adjustments improve die-cutting flexibility ■ High-quality and intuitive digital control is possible ■ Accurate anvil control in real-time even during web running ■ Equipped with a plug-and-play motor *For more details, please refer to the PDF document or feel free to contact us.

• Other machine tools

The "Web (Sheet) Winding Correction Device" is a product that utilizes sensor technology specifically designed for battery films, enabling high-precision guidance for various webs. We can quickly arrange Maxcess motors, actuators, and controllers tailored to your needs, including large sizes. By leveraging Ethernet technology, maintenance of guiding devices in countries far from the office can be performed on fully automated lines. 【Features】 ■ Capable of detecting the boundaries of copper, aluminum, carbon, and nylon with line sensors ■ No need for a back roller behind the web ■ CE marking and UL standards have been obtained ■ Eliminates backlash with high-precision linear motion using DC motors *For more details, please refer to the materials. Feel free to contact us with any inquiries.

• Other packaging machines

We offer a wide variety of high-quality die-cut rolls manufactured by Rotometrics. Our lineup includes highly reliable products that cover a broad range of fields such as automotive parts, electronic components, industrial parts, and medical-related items. In addition to rotary cutting molds, we can also provide proposals that include tools and equipment tailored to our customers' needs. 【Product Lineup (Excerpt)】 ■RD100 Solid Die ■RD250 Solid Die ■Challenger Solid Die ■AccuSmart Flexible Die ■AccuStar UltraFilm Flexible Die ■AccuStar Life Flexible Die ■AccuPrime Flexible Die ■AccuBase Magnetic Cylinder ■AccuBase XT Magnetic Cylinder ■RotoRepel Adhesive Control Treatment ■Pressure Cutting Dies *For more details, please refer to the materials. Feel free to contact us with any inquiries.

• others

"Pressure Cutting Dies" have a significantly longer lifespan than crash cuts. They are applicable to folding boxes, food sleeves, liquid packaging, pizza boxes, and more. We recommend cardboard and laminated cardboard. 【Features】 ■ Significantly longer lifespan than crash cuts ■ Suitable for medium to long distances *For more details, please refer to the PDF materials or feel free to contact us.

• Other machine elements
• Plastic processing machines (cutting and rolling)

"RotoRepel" maximizes the performance of printing presses. It makes press operators happy and reduces frustration during pressing. For flexible dies and solid dies, this product pays for itself with the first use. It reduces adhesive adhesion for all types of adhesives, decreasing mold wear and damage. [Features] ■ Significant reduction in press downtime ■ Achieves faster press speeds and longer operating times ■ Makes mold cleaning easier, allowing for immediate return to stock ■ Reduces label missing, decreases jams during winding, and minimizes waste and inefficiency *For more details, please refer to the PDF document or feel free to contact us.

• Coating Agent
• others
• glue

The "AccuBase Magnetic Cylinder" perfectly combines with RotoMetrics' Accu series flexible dies to optimize the converting process even in challenging applications. RotoMetrics' culture of human precision demands designing solutions that ensure our customers' success. As a result, this product fits perfectly with a wide range of label printing presses and converting machines, consistently exceeding customer expectations regardless of their unique applications. 【Features】 ■ Excellent magnetic strength ■ Guarantees precise tolerances for TIR (Total Indicator Reading) and bearer/body diameter ■ Long lifespan ■ Drive gear included with the cylinder *For more details, please refer to the PDF document or feel free to contact us.

• cylinder

The "flagship product" of the Accu-Series product line, the 'AccuPrime Flexible Die,' is specially designed to convert a highly diverse range of face and liner materials. This product is the perfect solution for precisely cutting a variety of synthetic materials, including paper, film, cardboard, laminated paper, and a range of synthetic materials over 1.2mm (30 microns). It features excellent durability and is coated with chrome to prevent corrosion and ensure longevity. 【Features】 ■ Flagship product of the Accu Series ■ Designed to handle complex converting challenges ■ Suitable for a variety of applications ■ By adding RotoRepel, the lifespan of the rolls can be extended *For more details, please refer to the PDF document or feel free to contact us.

• others
• Other molds

The "RD300 Solid Die" is a die-cutting roll that challenges the cutting of precision parts, thick substrates, thin films, and composite structures. Our unique machining process achieves excellent precision and strict tolerances. It is an ideal tool for those seeking ultimate productivity, cost efficiency, and reliability. Furthermore, it is fully machined to achieve high-precision performance. 【Features】 ■ High chromium steel, hardened to over 60 HRC ■ Unique precision machining ■ Strict tolerances for cutting depth and part size ■ Multi-level cutting ■ Capable of accommodating various material movements ■ Suitable for long hours of operation ■ Support for regional regrinding, setup changes, and repair centers *For more details, please refer to the PDF document or feel free to contact us.

• others
• Other molds

We would like to introduce our die-cut roll, the "RD250 Solid Die." This product is particularly recommended for converting challenges specialized for a wider range of applications and is reinforced by dedicated steel and machining finishes to achieve precise blade profiles and strict tolerances. Due to its application specialization, it provides cost-effective results and service options, making it suitable for applications such as metal-to-metal, multi-layer, and pressure-sensitive uses. 【Features】 ■ Compatible with various materials such as paper and film ■ High precision required for accurate cutting depth ■ Support for regional re-sharpening, setup changes, and repair centers ■ Well-suited for ECL (Expanded Content Label) ■ Superior to many other options for To-liner and Metal-to-Metal applications *For more details, please refer to the PDF materials or feel free to contact us.

• others
• Other molds

The "RD200 Solid Die" is an entry-level solid die that has been meticulously designed with enhancements to meet our customers' unique converting needs. As one of RotoMetrics' Kiss Cut Express solutions, this product is particularly recommended for pressure-sensitive die cutting. It is also suitable for long materials and offers support for local regrinding, setup changes, and repair centers. 【Features】 ■ Suitable for long materials ■ Ideal for pressure-sensitive die cutting of thin film materials ■ Machine finishing using new manufacturing technology ■ Support for local regrinding, setup changes, and repair centers *For more details, please refer to the PDF document or feel free to contact us.

• others
• Other molds

The "AccuStar Life Flexible Die" is a die-cut roll that provides over 1 million rotations of heat transfer material on a daily basis. With an excellent ratio of blade shape and chrome plating, same-day shipping is possible. It is applicable to products such as heat transfer labels, coating from metal to metal, and long-run paper. 【Features】 ■ Excellent ratio of blade shape and chrome plating ■ Provides over 1 million rotations of heat transfer material on a daily basis ■ Same-day shipping available *For more details, please refer to the PDF document or feel free to contact us.

• others
• Other molds

The "Challenger Solid Die" is a die-cut roll designed to cut demanding abrasives while having more than twice the lifespan of standard chrome-coated solid dies. By combining enhanced tool steel with our proprietary TufShield coating, performance with highly abrasive materials is significantly improved. With the improved wear resistance, blade wear has become more uniform, allowing for more re-tools. 【Features】 ■ Surface-hardened tool steel ■ Proprietary TufShield coating process ■ Proprietary precision machining ■ Provides material handling solutions ■ Suitable for long-term operation with highly abrasive materials *For more details, please refer to the PDF document or feel free to contact us.

• others
• Other molds

"AccuStar UltraFilm" is supported by the speed, support, and reliability that characterize all of RotoMetrics' flexible dies. This product is equipped with the strict precision tolerances necessary to convert the most challenging films and liners in today's market. It is suitable for more difficult films and liners and is built for speed, accuracy, and reliability. [Features] - Includes all performance aspects - Designed for quick production *For more details, please refer to the PDF document or feel free to contact us.

• others
• Other molds

We would like to introduce our die-cut roll, the "RD100 Solid Die." Originally designed for multi-layer expanded content labels, this product has since succeeded in converting various materials. It can cut most substrates and achieves a long lifespan through excellent steel and heat treatment. Additionally, support for local regrinding, setup changes, and repair centers is available. 【Features】 ■ Valuable metal-to-metal converting solid die ■ Cuts most substrates ■ Long lifespan achieved through excellent steel and heat treatment ■ Support for local regrinding, setup changes, and repair centers *For more details, please refer to the PDF document or feel free to contact us.

• others
• Other molds

The "AccuSmart Flexible Die" provides reliable and high-speed die cutting for small to medium lots. Supported by RotoMetrics' commitment to quality, this product achieves precise die cutting economically. It offers reliable and high-quality performance at a cost-effective price. Additionally, like other RotoMetrics dies, it comes with the technical services and support from RotoMetrics, ensuring you can use it with confidence. 【Features】 ■ Ideal for small to medium lot jobs ■ Optimized for paper liners ■ Nickel-coated on both sides to ensure corrosion resistance ■ Achieves shorter lead times and improved work efficiency ■ The height of the plate and the angle of the blade are set according to the customer's application requirements *For more details, please refer to the PDF document or feel free to contact us.

• others
• Other molds

We offer the 'FIFE Guiding Solution' to improve "web transport issues" in web handling. We provide a variety of components such as controllers, guides, sensors, and actuators, and propose designs tailored to your specific application. Even after delivery and installation, our knowledgeable staff will provide comprehensive support. 【We can meet the following requests】 - Improve the efficiency and quality of web transport - Operate multiple controllers with one person - Implement a system compatible with Ethernet/IP communication - Use the same guide for multiple materials and different web widths *For more details about the products, please refer to the PDF materials. Feel free to contact us with any inquiries.

• controller
• Actuator
• Sensors

The "DST-1 Sensor" brings a revolutionary breakthrough in sensor technology, capable of detecting materials that are impossible or difficult to detect with other sensors. It is equipped with the ability to detect webs from one side without the need for external light sources or reflectors. Additionally, the touch screen for setup and calibration makes it easy to change materials, allowing the DST-1 to handle materials that are traditionally difficult to detect, from mesh materials to wire gauges and frayed materials. 【Features】 ■ Small sensor with a wide field of view (CPC compatible) ■ One-sided detection without the need for external light sources or reflectors ■ Easy material changes via touch screen ■ Capable of detecting transparent sheets, even on rolls ■ Compatible with materials that are traditionally difficult to detect, from mesh materials to wire gauges and frayed materials *For more details, please refer to the PDF document or feel free to contact us.

• Other inspection equipment and devices
• Inspection robot
• Defect Inspection Equipment

This product is an automatic grip-type core chuck that requires no external force such as compressed air, hydraulic pressure, or operator manipulation. It is designed to withstand high-load continuous operation for shaftless winding and unwinding stands. By using this "Torque Chuck," you can save time and costs, improve productivity, and prevent damage to the core. 【Features】 ■ Utilizes the tension generated during unwinding and winding to hold the core through mechanical structure ■ Accident centering design and radial design prevent roll slippage and deformation ■ Sturdy steel construction ■ Easy maintenance *For more details, please refer to the PDF document or feel free to contact us.

• Torque Control
• Other machine elements

The "TS Load Cell" is a high-performance device for measuring tension in unwinding, intermediate, and rewinding applications. It is extremely compact and can expand the necessary space. The strain gauges of the full Wheatstone bridge are mounted to achieve maximum accuracy in measuring web tension, with minimal changes due to temperature. 【Features】 ■ Flexible installation options with various mounting methods and coupling options ■ Available in models with allowable loads from 2 to 250 Kg and 5 to 500 lbs ■ Overload protection structure for long lifespan ■ Uses a Wheatstone bridge, minimizing temperature effects ■ Can be used with both live shafts and dead shafts using couplings *For more details, please refer to the PDF document or feel free to contact us.

• Other measurement, recording and measuring instruments

The "SPYDER" is a simple and cost-effective controller that can be installed in the control panel space. Installation is fixed to a DIN rail. The buttons and displays are easy to understand, and settings can be changed easily. Additionally, it allows for accurate and reliable control in open-loop applications, as well as feedback control for clutches and brakes in closed-loop applications. 【Features】 ■ Low price ■ Settings can be changed via the main unit or an internet browser ■ Includes a dancer mode, allowing for external setting changes ■ Capable of controlling powder brakes, powder clutches, air brakes, etc. ■ Compact design and installation on DIN rail for space-saving *For more details, please refer to the PDF materials or feel free to contact us.

• controller
• Other process controls

"Perma-Tork" uses a hysteresis clutch and brake with permanent magnets to provide a constant torque. Therefore, it is often used in low tension and torque limit applications. The hysteresis unit operates without an external power supply, offering high precision, reliability, and reproducibility. It can also be used for excellent overload protection, requiring no maintenance and capable of very long service life. 【Features】 ■ Torque does not affect line speed ■ Torque can be adjusted continuously ■ Non-contact structure for long lifespan ■ Stub shaft mounting available for inline applications ■ Pulley mounting available *For more details, please refer to the PDF document or feel free to contact us.

• clutch
• brake

The "HEB250" is a high-efficiency air brake used in general converting machines and cardboard machines. It is designed to be compact and highly efficient. It can generate high torque while maintaining a low temperature for the brake pads. Additionally, by using thick brake pads and keeping the operating temperature low, it ensures a long lifespan for the brake pads. 【Features】 ■ Compact size ■ Uses a keyed shaft ■ Available in inch and metric sizes ■ High torque output ■ High heat dissipation *For more details, please refer to the PDF document or feel free to contact us.

• brake
• Other machine elements

"Force5" is a lightweight chuck that can be used as an alternative to aluminum chucks. It is designed to withstand high operational rates in harsh environments. It boasts high gripping power and demonstrates excellent holding strength during emergency stops and high torque applications. 【Features】 ■ Lightweight ■ High grip strength ■ High durability ■ Easy core attachment and detachment ■ Cost-effective *For more details, please refer to the PDF document or feel free to contact us.

• Pneumatic Equipment
• Air Tools

The "DTR-65" is a tension output amplifier that can be panel-mounted, with an output selectable between 0-10VDC or 4-20mADC. It can be mounted in a 1/8 panel size, and the front operation panel has an IP65 protection rating. Operation is possible through three buttons while checking the display, allowing for various settings. Additionally, it can output to a driver for tension control, connect to a PLC, and output to devices that display tension as options. 【Features】 ■ Compact panel size 1/8 DIN ■ Settings and calibration with three buttons and a digital display ■ Calibration without weights is also possible ■ Built-in digital filter that allows independent adjustment of output and display ■ Power supply voltage can be selected between 24VDC and 100-240VAC *For more details, please refer to the PDF document or feel free to contact us.

• Amplifier
• Display

The size of the "DLCA" is compact, but you can check the three buttons and display to make various settings. It can be mounted on a DIN rail, and you can choose an analog output of 0-10VDC or 4-20mADC. As an option, it can output to a driver that controls tension, connect to a PLC, and output to devices that display tension. 【Features】 ■ Compact and space-saving installation ■ Settings and calibration with three buttons and digital display ■ Calibration without weights is also possible ■ Automatic diagnosis of load cells and error display function ■ The weight of the idler roll can be used up to 90% of the rated load * For more details, please refer to the PDF document or feel free to contact us.

• Amplifier

"CYGNUS" is designed to be very compact, yet it has a wide range of features. It can display languages such as English, Spanish, Chinese, French, German, and Italian, making it usable anywhere in the world. The setup time can be significantly reduced, and it offers various functions such as auto-tuning, measurement of roll diameter, load cell calibration without weights, and web break output. 【Features】 ■ Large backlit display ■ Easy automatic setup function ■ Calibration without weights is also possible ■ Protection rating IP65 ■ Various language and unit selections available *For more details, please refer to the PDF materials or feel free to contact us.

• Other process controls
• Safety Controller

This product is designed to accurately measure tension. It is suitable for installation on machines with a frame on only one side. It can be used with various products in the converting industry, including paper, film, foil, textiles, and label printing. Additionally, it can be used with rollers you have as spare parts, and it can be mounted on the machine frame for dual-holding use. 【Features】 ■ Available in metric and inch models ■ Usable in various applications ■ Sturdy construction for long life ■ Mechanically stops for overload protection ■ Uses a Wheatstone bridge, minimizing temperature effects *For more details, please refer to the PDF document or feel free to contact us.

• Other measurement, recording and measuring instruments

The "WINertia AV" is a high-quality aluminum free roller equipped with excellent coating technology that prevents slipping and features air vents that allow air to escape between the web and the roller, enabling smooth transportation. It tapers from both sides towards the center, eliminating web sagging and preventing wrinkles. There are seven types of coatings available, including groove patterns, media blasting, thermal spraying, and silicone-fluorine resin topcoats, which can be selected according to your needs. 【Features】 ■ Excellent wear resistance. Solves the problem of debris sticking to sheets. ■ Equipped with self-aligning bearings. ■ Short delivery time of about 4 weeks (can be delivered in 5 days if the destination is in the United States). ■ A "ST (Smooth) type" without air vents is also available. *For more details, please refer to the materials. Feel free to contact us with any inquiries.

• roller

"TIDLAND" is an automatic positioning slitting system that employs a high-performance linear motor. It demonstrates rapid and accurate positioning precision. Additionally, simple operations can be performed on a 12” color touch panel. 【Features】 ■ Utilizes a high-performance linear motor ■ Easy input of slit width ■ Simple operation on a 12” color touch panel ■ High-performance automatic control *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

The "Performance Series" is a revolutionary knife holder manufactured by Tidland that achieves faster setup, improved productivity, and excellent slit quality. It eliminates the complicated setup of shear slitting with its groundbreaking design. Based on traditional knife holders, it incorporates improvements in various parts, allowing for easier operation and significantly enhancing productivity and quality in all slitting processes. 【Features】 ■ Applicable to all slitting applications ■ Increased productivity and reduced downtime ■ Excellent slit quality ■ Versatile adaptability and safety ■ Instant cartridge direction change without tools *For more details, please refer to the catalog or feel free to contact us.

• Other processing machines

The Sensor Positioner PRO-TRACK 200 is a sensor positioner that automatically moves the sensor. It operates in conjunction with a controller, so during automatic operation, it searches for the web and stops the sensor where the web is detected. For more details, please download the catalog (English version) or contact us.

• Sensors
• Other process controls

The Sensor Positioner PRO-TRACK 100 is a sensor positioner that allows the sensor to be moved externally. The sensor can be moved to any position via button operations from an external controller. At the same time, the position of the sensor (movement distance) can also be displayed. For more details, please download the catalog (English version) or contact us.

• Sensors
• Other process controls

The air sensors SP-2317/SP-2633 are wide gap air sensors. For more details, please download the catalog (English version) or contact us.

• Sensors

The air sensors SP-5/SP-11/SP-12 are air sensors with a resin body. For more details, please download the catalog (English version) or contact us.

• Sensors

The air sensors SP-1/SP-3259/SP7171 are air sensors with an aluminum body. For more details, please download the catalog (English version) or contact us.

• Sensors

The electric sensor (for metal guide) SE-20 is a visible light sensor for metal. For more details, please download the catalog (English version) or contact us.

• Sensors

The electric sensor (other) SE-46 is a digital line guide sensor. It can read not only lines but also barcodes. For more details, please download the catalog (English version) or contact us.

• Sensors

The electric sensor (ultrasonic sensor) SE-45 is an ultrasonic sensor capable of detecting multiple webs and measuring web width with a single sensor. For more details, please download the catalog (English version) or contact us.

• Sensors

The electric sensor (ultrasonic sensor) SE-44 is a standard ultrasonic sensor. For more details, please download the catalog (English version) or contact us.

• Sensors