日本コークス工業 List of Products and Services

The "SC-MILL" is a new type of media agitation ultra-fine grinding and dispersion machine that aligns the flow of slurry with the direction of centrifugal force of the rotor. This has resolved the issues associated with conventional media grinding machines. The slurry smoothly moves to the separator located at the outer circumference of the rotor due to centrifugal force. Additionally, even when using small-diameter media, it uniformly disperses the slurry while suppressing localized heating in the grinding section, enabling stable large-scale circulation. 【Features】 ■ High performance ■ High quality ■ Flexibility ■ High efficiency ■ Reduces energy loss and achieves smooth large-scale circulation processing *For more details, please refer to the PDF document or feel free to contact us.

• Fine grinding machine

This product is a mixer that achieves high-quality kneading, mixing, and dispersion. With the rotation and revolution motion of two blades, it precisely kneads powders and liquids. We offer a variety of models, including the "HL Series," which can finely cater to lab and small-scale production needs, and the "MHL Series," which efficiently covers large-scale production needs. 【Features】 <HL Series> ■ Equipped with multi-axis stirring blades to accommodate a wide range of viscosities ■ Temperature control during processing is possible with the jacket ■ A structure to prevent the drop of wear debris is adopted at the shaft seal area ■ Safety of the lifting container is ensured by a multi-layer interlock ■ Scale-up is possible *For more details, please refer to the PDF document or feel free to contact us.

• Mixer/agitator

Introducing the "Fusion of FM Mixer and Microwave." By attaching a microwave generation device to the FM mixer, we can efficiently supply energy to the materials. Efficient heating from the inside using microwaves. This is effective for melting resins and drying porous materials. Additionally, compared to mixer drying that only uses jacket heating, energy consumption can be reduced by 1/3 to 1/2. 【Features】 ■ Efficiently supplies energy to materials ■ Effective for melting resins and drying porous materials ■ Processing capacity increased by 2 to 4 times (compared to mixers with jacket heating only) ■ Melting time can be reduced to 1/5 (for resin melting processing) ■ Energy-efficient drying processing (for wood powder drying) *For more details, please refer to the PDF document or feel free to contact us.

• Mixer/agitator

"Nidex" is a unique mixing machine that drives two jacketed rolls, each equipped with spiral grooves on the surface, using separate motors. The strong shear action generated between the rolls achieves high dispersion and creates new functional materials. Materials that are sensitive to heat or auxiliary materials that should not be damaged can also be added in the latter part of the process. Additionally, the processed materials can be extracted as pellets or in strip form. 【Features】 ■ Utilizes the powerful shear action of the rolls ■ Allows adjustment of mixing force by adjusting the gap between the rolls ■ Capable of processing medium to high viscosity materials at temperatures ranging from 20 to 350°C ■ Can supply relatively large lumps of material ■ Auxiliary materials and additives can be supplied from any point on the rolls *For more details, please refer to the PDF document or feel free to contact us.

• Mixer/agitator

The "FM-L Type Series" is a high-performance fluid mixer that demonstrates powerful mixing capabilities through rapidly rotating blades. The materials being processed (powdery substances, slurries, etc.) in the mixing chamber flow in an upward and downward direction while swirling due to the rotation of the lower blades, creating convection of the materials. By applying strong shear force from the upper blades to the convected materials, extremely short dispersion mixing is achieved. 【Features】 ■ Over 10,000 units delivered domestically and internationally ■ Scalable to large machines (with a proven capacity of 8,000 liters) ■ Diverse unit operations ■ Abundant processing know-how ■ Capable of processing in a short time *For more details, please refer to the PDF document or feel free to contact us.

• Mixer/agitator

The "FM Mixer (RC Type)" is a mixing machine suitable for research and development in the powder and granule manufacturing industry, particularly in sectors such as pharmaceuticals, cosmetics, and food, where there are many cleaning processes. The tank can be easily disassembled for water washing. The adoption of a non-contact seal prevents heat generation and contamination. Additionally, it is equipped with casters for easy mobility. Furthermore, the main body and panel are designed as a compact integrated unit. 【Features】 ■ Compatible with pharmaceuticals, cosmetics, and food ■ Excellent cleaning capability ■ Suitable for mixing and dispersion processing in powder and granule manufacturing with many cleaning processes ■ Prevention of heat generation and contamination through non-contact seal adoption ■ Scalable *For more details, please refer to the PDF document or feel free to contact us.

• Mixer/agitator

"COMPOSI" is a particle design device that creates new particles. It is capable of various processes from simple mixing and dispersion to advanced particle design such as compounding, surface modification, and coating. By applying a powerful shear force, child particles can be firmly fixed to the surface of the core parent particles, resulting in stable composite particles. Additionally, it has a very simple structure that offers excellent workability, and maintenance such as cleaning can be easily performed. [Features] - Stable composite particles can be obtained - Various processes are possible from simple mixing and dispersion to advanced particle design - Excellent workability due to a very simple structure - Maintenance such as cleaning can be easily performed - Easy to scale up (increase in size) *For more details, please refer to the PDF document or feel free to contact us.

• Other physicochemical equipment

This is a new product from Nippon Coke & Engineering, a pulverizer compatible with low melting point resins. It features a structure that allows refrigerant to flow through the fixed blades and rotating grinding blades, enabling the pulverization of resins that were previously prone to melting. ○ Features ○ - Capable of pulverizing a wide range of materials from wood powder to chemicals - Achieves high processing capacity with unique grinding blades - Allows for particle size adjustment through changes in clearance and rotation speed ◎ For product details, please contact us below or download the catalog.

• Crusher

Nippon Coke and Engineering Company, Limited, as a comprehensive manufacturer of powder and bulk material equipment and plants, pursues the optimal conditions for all powder processing using the technology and know-how accumulated over many years. "Comprehensive Catalog" - Mixing and Granulating Machines - Crushing and Dispersion Machines - Kneading and Cooling Solidification Machines - Dryers - Plant Equipment - Powder and Bulk Material Plant System Proposal Examples - Contract Processing For more details, please contact us or download the catalog.

• Fine grinding machine
• Emulsifier/Disperser
• Mixer/agitator

The FM mixer was introduced with technology from Henschel in 1962 and began selling under the name Henschel Mixer. With over 50 years of rich experience and powder processing technology, it continues to evolve even today.

• Crusher
• Mixer/agitator

It is a reverse-type two-axis model with a lower blade that rotates at low speed and an upper blade that rotates at high speed in the opposite direction, allowing for the production of products with a sharp particle size distribution of any desired size.

• Granulating Equipment

Compix fluidizes the material in the mixing chamber with high-speed rotating blades while simultaneously providing powerful shear force, enabling mixing and dispersion. The uniquely developed structure of the mixing chamber allows for control of the residence time of powders, making continuous precise mixing and dispersion possible. 【Features】 - Labor-saving through continuous mixing - Capable of a wide range of processing from simple mixing to advanced precise mixing and dispersion - Excellent operability and workability due to its simple structure, as well as superior maintenance, inspection, and cleaning capabilities - Compact design that does not require a specific installation space For more details, please contact us or download the catalog.

• Mixer/agitator

The focus on high quality in processed products is accelerating, and the demand for functional composite materials is increasing. Mechano-hybrid technology enables more advanced dispersion and robust surface treatment compared to traditional mechanical surface modification devices, thanks to the ultra-high-speed rotation of special blades and the convection-promoting effect of spherical tanks.

• Mixer/agitator

MY Mill is a state-of-the-art horizontal mill developed by leveraging the know-how of the grinding and dispersion technology of the "Atraite," a wet fine grinding machine that has been active for half a century.

• Crusher
• Paper and pulp

The Atrita is a media agitation-type grinding and dispersing machine developed by Union Process Inc. (USA) that is active in various scenes around the world. Nippon Coke & Engineering Co., Ltd. has a technical partnership with Union Process Inc. and is a manufacturer authorized to produce Atrita machines. The Atrita is used for a wide range of materials. Its applications include not only grinding and dispersion but also slurry preparation, metal flattening, and reaction processing, among others. Experience the performance and reliability backed by thousands of successful installations to date. 【Features】 ○ Type S: Supports a wide range of fields from research and laboratory use to large-scale plants ○ Type NS: Adopts a thick shaft agitator for high efficiency ○ Type D: Achieves mechanical alloying and mechanochemical processes For more details, please contact us or download the catalog.

• Mixer/agitator
• Fine grinding machine
• Emulsifier/Disperser

The Dynamic Mill is a dry continuous micronizer capable of grinding to submicron levels. It is easy to scale up and does not require a classifier. Additionally, it can be made with all grinding parts constructed from alumina for contamination resistance.

• Crusher

This is a dry media grinding machine equipped with a classification device. The grinding occurs at the lower part of the main body, while the classified upper portion is discharged externally. The grinding tank is made of alumina, and other contact parts are made of zirconia, achieving metal contamination-free operation. The materials can be changed according to the processed materials.

• Crusher

This is a wet bead mill that can stably produce high-quality fine particle slurries due to its sharp energy distribution and large flow circulation system. It is a new type of grinder that aligns the flow of the slurry with the centrifugal force direction of the rotor, allowing for uniform dispersion of the slurry even when using small diameter media, while maintaining stable large-scale circulation and suppressing localized heating in the grinding area. 【Features】 - Powerful grinding enables grinding and dispersion at the nanometer size - Sharp particle size distribution and stable quality through large-scale circulation processing - Simple structure allows for easy disassembly and cleaning, making it ideal for small batch and diverse products - Efficient and energy-saving due to uniform media movement

• Crusher

Compatible with 0.015 mm microbeads. The slurry and media are separated using a centrifugal method. It has fewer parts, making disassembly and cleaning very easy. Additionally, microbeads can be input and discharged without opening the casing using our original method.

• Crusher

The stream mill is a type of airflow micro-grinding machine that crushes materials by colliding them with each other (self-grinding) through a powerful swirling airflow generated by high-speed rotating blades mounted inside the grinding chamber. The input materials are carried by the strong swirling airflow created by the rapidly rotating impeller and swirl at high speed. During this process, the materials collide with each other and are finely ground. The finely ground materials move to the second chamber and are discharged. 【Features】 ○ Low heat generation ○ Minimal contamination ○ Easy maintenance ○ Low cost For more details, please contact us or download the catalog.

• Fine grinding machine

With the wet micro-grinding machine from MediYas, by selecting the grinding blades, it is possible to perform processes such as grinding, mixing, dispersing, emulsifying, homogenizing, breaking apart, flaking, gas-liquid mixing, and promoting reactions in a continuous or batch continuous manner.

• Emulsifier/Disperser

The Bead Separator Wash is a device that allows for the fully automated and easy sorting and cleaning of microbeads, which has been difficult until now. It efficiently removes foreign substances such as worn beads, bead fragments, and processing residues, thoroughly cleaning the surface of the beads. It can sort and clean beads ranging from φ0.03mm microbeads to φ0.8mm beads. The Bead Dryer is an excellent device that completes the drying process simply by setting the container of sorted and classified beads from the Bead Separator Wash. By using these two machines, managing beads becomes significantly easier, enabling improvements in product quality. 【Features】 ○ Microbeads can be easily and reliably filled using a filling device. ○ Beads can be collected without disassembling the mill using a collection device. ○ Simply set the container of collected beads for easy sorting and cleaning. ○ Set the container in the Bead Dryer, and the beads will be dried in just 3 hours. For more details, please contact us or download the catalog.

• Automatic sorting machine
• Other cleaning machines
• Drying Equipment

The "Nidex" is a kneader that drives two rolls with spiral grooves on the surface, each powered by a separate motor. It achieves high dispersion through the powerful shear action generated between the rolls, creating new functional materials. 【Features】 ■ Adjusting the gap between the rolls allows for control of the kneading force ■ Capable of supplying relatively large materials ■ Easy to clean the roll surfaces ■ Ideal for small-lot production with frequent color changes ■ No manual switching operation required *For more details, please download the catalog or contact us.

• Extrusion Machine

This is a compact and simple flaker that cools and solidifies molten materials and softened resins, while also crushing and flaking them. The installation space is about one-fifth that of a steel belt, making it compact, and the entire device is covered, preventing contamination from dust and other particles. Cleaning, maintenance, and inspection are easy, and condensation prevention measures can be implemented as needed.

• Cooling system

The FM dryer is a drying device that uses a material mixing type, applying the know-how of mixing, blending, and crushing from the FM mixer. The heat transfer from the jacket is significant, allowing for a reduction in drying time.

• Drying Equipment

The powder particle lab machine series is used in a wide range of fields, including food, cosmetics, pharmaceuticals, plastics, metals, paints, and pesticides. Despite being compact, its performance and functionality are equivalent to those of actual machines used in production processes, making it capable of manufacturing final products. It is an immediately usable machine that combines high performance and high functionality with stability and convenience. 【Features】 ○ High performance ○ High functionality ○ Compact For more details, please contact us or download the catalog.

• Fine grinding machine
• Emulsifier/Disperser
• Mixer/agitator

By exchanging folders, it enables three types of processing: bead mill, mixer, and attritor - that is POWDER LAB. Just placing this one unit in the laboratory allows for the processing of various powders through different powder handling operations.

• Crusher

Our company, as a comprehensive manufacturer of powder and bulk material equipment and plants with 50 years of experience, utilizes our extensive experience and the know-how accumulated over many years to provide "contract processing services for powder and bulk materials."

• Contract manufacturing
• Processing Contract

The MAS feeder is a labor-saving automatic device that combines the functions of air transport, batch weighing, and supply of powdered and granular materials into one. It supplies raw materials to the storage tank, and then automatically performs accurate weighing and supply.

• Other physicochemical equipment

Combined with an FM-type mixer for cooling applications, it can also be used alone for mixing purposes.

• Mixer/agitator