増井技研 Product Lineup

Our gas replacement packaging machine is suitable for manufacturing fields such as semiconductors and electronic components, as well as for food, chemical products, and pharmaceuticals, providing oxidation prevention and packaging operations. Are you struggling with quality degradation due to oxidation? When replacing gas inside a bag, the gas filling method and nozzle shape vary depending on the shape of the workpiece and the target residual oxygen concentration inside the bag. If you bring in an actual workpiece, we can conduct a sealing test and propose a device tailored to your needs! 【Features】 ■ Custom-made options available ■ Prevents issues in advance with oxidation prevention ■ Options with oxygen concentration meters and flow meters are also available * Please view the PDF data of the "Gas Replacement Packaging Machine" catalog from the download section. * For reference, we have included a video of "Deaeration → (Gas Filling ⇆ Deaeration) × specified number of times → Gas Filling," so please take a look.

The "AS Series" is a long sealer with a sealing length of 1500mm or more. We have a proven track record of producing up to 3500mm. During the thermal welding of the film, the air pressure injected into the tube compresses the sealing area, resulting in a uniform force that presses the film, leading to a beautiful finish. You can choose between foot switch operation or manual push switch. Additionally, we offer a variety of options, including a cutter mechanism to trim the film after sealing. 【Features】 ■ Sealing length of 1500mm or more × sealing width of 10mm ■ Proven track record of producing up to 3500mm ■ Uniform force pressing the film for a beautiful finish ■ Choice between foot switch operation or manual push switch ■ Abundant options available *For more details, please feel free to contact us.

The "TS Series" is a long sealer that accommodates seal lengths of 1000 to 1500 mm and seal widths of 10 mm, applying pressure to the sealing area with an air cylinder during the thermal welding of the film. Operation can be selected between a foot switch and a manual push switch, allowing for easy switching between single-person and two-person operations via a touch panel (optional). Additionally, we offer a variety of options, including a cutter mechanism for trimming the film after sealing. For seal lengths over 1500 mm, we recommend the AT Series. 【Features】 ■ Supports seal lengths of 1000 to 1500 mm and widths of 10 mm ■ Capable of sealing long films seamlessly in one go ■ Products that accommodate seal lengths of up to 3500 mm can also be manufactured ■ A wide range of options available *You can view catalogs of different series from the "Download" section. Please feel free to contact us for more details about the products.

This document is a case study collection of vacuum and degassing sealers from Masui Giken, a manufacturer of impulse and nozzle-type vacuum packaging machines. It includes various examples, starting with work history and error history, as well as case studies on reducing transportation costs through bedding compression and the gas functions of replacement packaging machines. Our company provides comprehensive support from custom orders to maintenance, shaping solutions to meet our customers' needs. [Featured Cases] ■ Work history and error history ■ Feed section ■ Reducing transportation costs through bedding compression ■ Gas functions of replacement packaging machines ■ Function to select the standby position of the degassing nozzle ■ Sealing after measuring residual oxygen concentration *For more details, please refer to the PDF document or feel free to contact us.

Vacuum degassing packaging is a method of packaging raw materials such as food, industrial products, and pharmaceuticals in bags made of resin film, with the air removed from inside the bag. Essentially, the packaged products are isolated from the outside air and are sealed in a state where they do not come into contact with air. Industrial products such as food, electronic semiconductors, precision machine parts, and chemical products can oxidize, deteriorate, or become contaminated when exposed to oxygen, dust, and bacteria in the air for extended periods. Vacuum degassing seals are used to prevent oxidation and contamination by isolating the products from air, dust, and bacteria, allowing for long-term storage similar to canned goods, and maintaining quality during production and manufacturing. This document is a case study collection of vacuum and degassing seal implementations by Masui Giken, a manufacturer of impulse and nozzle-type vacuum packaging machines. [Featured Cases] - Work history and error history - Feed section - Reduction of transportation costs through bedding compression - Gas function of replacement packaging machines - Function to select the standby position of the degassing nozzle - Sealing after measuring residual oxygen concentration *For more details, please refer to the PDF document or feel free to contact us.

Masui Giken's "Deaerating Sealer for Powders" is a packaging machine suitable for the packaging of powdered materials such as food and chemicals. Its vertical design allows for operation while keeping the materials in dedicated boxes or drums. An optional gas function can also be added. The K1 model, which features an electrically adjustable sealing section, allows the sealing area to move up and down in conjunction with the process settings from a touch panel, resulting in a beautiful, wrinkle-free seal. ★ If you send us a sample, we can conduct a free test! We will provide a test video so you can compare it with your current packaging time and processes, and we will customize it to meet your needs. We also offer rental of demo units (for a fee). 【Features】 ■ The overhang and sealing surface height can be adjusted for use with a roll container (optional). ■ Gas replacement can further prevent oxidation and clumping of powders (optional). ■ Dust prevention measures can be implemented according to the working environment (optional). ■ Multiple nozzles are available (optional). ■ With a sealing length of 450 to over 1000 mm, there is a wide variety of options to choose from based on application. * Please view the PDF data of the "Deaerating Sealer for Powders" catalog from the download section.

Masui Giken's "Deaeration Sealer for Powders" is a packaging machine suitable for packing powdered materials such as food and chemicals. Its vertical design allows for operation while keeping the materials in dedicated boxes or drums. An optional gas function can also be added. The K1 model, which features an electrically adjustable sealing section, allows the sealing area to move up and down in conjunction with the process settings from a touch panel, resulting in a beautiful, wrinkle-free seal surface. ★ If you send us samples, we can conduct free testing! We will provide a test video so you can compare it with your current packaging time and processes, and we can customize it to meet your needs. We also offer rental of demo machines (for a fee). 【Features】 ■ Multiple nozzles are possible (optional) ■ Dust prevention measures can be implemented according to the working environment (optional) ■ Gas replacement can further prevent oxidation and powder caking (optional) ■ Overhang and sealing height can be discussed to be compatible with corocon (optional) ■ With a sealing length of 450 to over 1000 mm, there are various options available for selection based on application * Please view the PDF data of the "Deaeration Sealer for Powders" catalog available for download.

The "CS Series" is an impulse nozzle type vacuum and gas filling sealer that can be used for bag sealing within glove boxes (isolators) used in the development and manufacturing of pharmaceuticals. Please consult us for sterilization with hydrogen peroxide gas or ozone gas, and for use in restricted spaces. Our company provides comprehensive support from custom orders to maintenance, shaping solutions to meet our customers' needs. 【Features】 ■ Suitable for various work environments ■ High safety standards ■ Environmentally friendly and long-lasting ■ Good workability ■ Compact and high quality *For more details, please refer to the PDF materials or feel free to contact us.

The history function (SD card) is mainly used in the pharmaceutical manufacturing industry for validation purposes when packaging surgical "artificial heads," "surgical instruments," "catheters," and more. In addition to the "temperature," "pressure," and "time" during sealing, it can also be customized according to your requirements, such as the "degas pressure" indicating the level of vacuum during sealing and "who performed the work." *Please let us know if you need a function to check on the touch panel in addition to recording on the SD card. (Please refer to the video.)

In the pharmaceutical industry, strict management of the packaging process is required to ensure product quality. This is particularly important for products that require sterilization, such as surgical instruments and catheters, where recording the temperature, pressure, and time during sealing is crucial. Inadequate records can compromise product quality assurance. Our sealer with logging functionality records the "temperature," "pressure," and "time" during sealing onto an SD card, supporting validation compliance in pharmaceutical manufacturing. 【Usage Scenarios】 - Packaging of surgical implants - Packaging of surgical instruments - Packaging of catheters 【Benefits of Implementation】 - Strengthening quality control through packaging process records - Streamlining validation compliance - Improving traceability