プラメリーデザイン List of Products and Services

At Plamery Design's Chinese corporation, we have successfully produced not only powder-formed PA6/PA12 but also powder-formed PA6 in black. Nylon powder forming, being a thermoplastic material, has strong physical properties and is suitable for experimental models that can withstand various evaluation tests, such as bench tests and wind tunnel tests, measuring performance, durability, and exhaust efficiency.

• Contract manufacturing

In Plameri Design, we have introduced the RP light curing machine "ACCULAS BA-85S." The high-speed molding machine, Acculas, is renowned for its excellent quality precision and resin development capabilities, and it merges with the "JSR manufactured Desolite SCR series resin," enabling unprecedented quality and high-precision molding. "Fast" - High-precision high-speed molding is possible with the adoption of a high-output laser and the latest control system! "Beautiful" - The latest digital scanning system has been adopted, improving dimensional accuracy and appearance quality! "Accurate" - With the adoption of an automatic re-leveling function and recoater, there is no need to worry about molding defects!

• Contract manufacturing

Through our partnership with China Changxing Company, we have imported the "TP800 injection molding machine" and "JYX120 constant temperature tank" from China for the first time with a simple structural design at a low cost. Although inexpensive, their performance has been proven. If you are interested, we can also sell them, so please contact us. A rich lineup! The lowest prices in Japan, about half the price of domestic manufacturing market rates!

• Processing Contract
• Contract manufacturing

This is a large NC machine equipped with a 5-axis compatible angle head as a configuration option, in addition to the conventional processing along the three axes of length, width, and height. It enables the processing of larger model shapes. In addition to standard cutting processes, it allows for various advantages particularly suited for large models, such as high-precision secondary processing of molded and cast products. We provide high-performance solutions that achieve economical and modern processing, including full processing from 3-axis to 5-axis.

• Special Processing Machinery

DMG MORI DMU 60 mono BLOCK In addition to the conventional processing on the three axes of vertical, horizontal, and height, this is a "5-axis machining center" that adds two axes for rotational movement. It enables the processing of more complex shapes. This is a 5-axis controlled machining center for work processing in various fields such as aerospace, energy, medical parts, and automotive. Its innovative structure has made it possible to achieve various benefits, including improved safety, enhanced dynamic performance, improved accuracy and surface quality, and reduced footprint. We provide fundamental solutions that enable economical and modern processing for applications requiring versatility, as well as for the production of diverse jigs and molds, including 3 to 5-axis machining and simultaneous 5-face/5-axis processing.

• Resin processing machine

Nylon Casting Special Technology! Industry Achievement No.1 Vacuum casting is a method that significantly reduces initial costs and shortens delivery times in the process of creating prototypes of plastic industrial products by using silicone molds as a substitute for expensive molds that require a large budget and long lead times. • Maximum dimensions approximately 800×750×350 (mm) (product dimensions) 【Features】 ○ High strength due to integral molding compared to bonded products ○ Several nylon prototypes can be completed in a day ○ Coloring of casting materials and painting of cast products are possible For more details, please contact us or download the catalog.

• Other processing machines

【6Nylon Silicone Rubber Mold】 "Vacuum casting" is a method that utilizes silicone molds for the production of plastic industrial products without the need to create expensive molds or prototype molds, which require significant budgets and lead times. The major advantages include a substantial reduction in initial costs and the ability to provide the first delivery of products in a short lead time. This groundbreaking manufacturing method originated in Japan and is now recognized as one of the necessary techniques for producing plastic prototypes. 【Features】 ○ This method is not suitable for mass production and is applied to the production of a very small number of prototypes. ○ After the master model is completed, the creation of the silicone mold is finished in about 3 to 4 days. ○ It is now possible to mix various fillers. • No need for expensive molds that require significant budgets and lead times. • Testing and evaluation can be conducted under conditions equivalent to MC Nylon PA6. • The quantity can be adjusted based on product conditions of Nylon Plus (30% glass filler, 20% carbon filler). • Maximum dimensions approximately 800×750×350(mm) (product dimensions). • Maximum resin volume input amount: 4200g (including GF amount). For more details, please contact us or download the catalog.

• Other processing machines

Plamerry Nylon Vacuum Casting! Silicone Rubber Mold! Nylon casting is a unique and revolutionary method that meets the market's strong demand for "evaluating cast products produced quickly and inexpensively under the same conditions as mass-produced items." 【Features】 ○ Contributes to providing high value-added products to the market ○ Significant reduction in initial costs ○ Ability to deliver products in a short time frame ○ Production of silicone molds completed in 1 to 3 days For more details, please contact us or download the catalog.

• Other processing machines
• Other machine elements

The nylon injection molding system established through a technical partnership with the former MCP-HEK Corporation and the current SLM Solutions Group is a groundbreaking proprietary technology method full of originality unique to Plamery Design. It can accommodate large products that typically incur high costs and long lead times when molds are manufactured. • Maximum dimensions approximately 800×750×350(mm) (product dimensions) 【Features】 ○ Applicable for heat resistance testing at high temperatures (180℃) ○ Overcomes surface roughness issues commonly seen in nylon powder molded products ○ Applicable for impact testing due to excellent impact values ○ Applicable for implementation testing using radiator fluid For more details, please contact us or download the catalog.

• Other processing machines
• Other machine elements

●Support for Industrial Model Prototyping Development● Total manufacturing management from small lots to prototype mass production At Plameri Design, we have responded to various needs in the production of plastic products, providing comprehensive support from prototyping and mold design to the manufacturing of molded products. By being able to create from "zero," we understand the inherent functionality and design value of products and will continue to grow our ability to meet user needs.

• Mechanical Design
• Prototype Services
• Ultraviolet irradiation equipment

"Vacuum casting" is widely known as a method for creating plastic prototypes without the need for expensive and time-consuming mold creation. For shapes that have undercuts, which are typically produced in mass production using blow molding or DSI methods, expensive molds were created even at the prototype stage to obtain prototypes, as the vacuum casting method could not accommodate such shapes. In the melt core vacuum casting project for manufacturing air intake ducts, we aim to achieve both short lead times and low costs by reproducing shapes that were previously impossible with "vacuum casting." **Features** - Prototypes can be produced with uniform wall thickness and precision for complexly curved pipes, intake boots, duct systems, and bellows shapes. - Depending on the shape, production in rigid materials is possible, as well as integrated products of soft and rigid materials. - It is suitable for creating visualization models of various mechanical components. For verification tests in flow analysis, it is possible to produce integrated castings of internal undercut flow areas using a special melt core method. This is particularly useful for visualizing transmission components to aid in the development of oil flow analysis. For more details, please contact us or download the catalog.

• Other molds

This is an introduction to Plamery Design's "M/C (Machine Tool) Processing Model Contract Service." Industrial product prototype models ⇒ Mock-up design models and working models ■ We can manufacture everything from precision mechanical parts to three-dimensional design products, primarily using machining centers (M/C). High-precision visualization models of various mechanical parts ■ We create visualization models of transmissions using polycarbonate material. We implement high transparency, high pressure, and oil leak prevention measures. Mass production pellet block processing prototype models ■ We mold our own brand pellets and specified mass production pellets into blocks, allowing for product verification of small lots and various types through three-dimensional precision processing.

• Processing Contract

This is an introduction to Plameri Design's "Precision Vacuum Casting Service." Vacuum casting is a method that uses silicone molds instead of metal molds to cast resin in a vacuum state and obtain replicas. By using silicone molds, we can accommodate small lot sizes with short lead times and significantly reduce initial costs. The durability shot count for one mold is estimated to be around 20 to 30, making it suitable for the production of prototypes for industrial plastics, with some exceptions. Applications ⇒ Design confirmation, shape confirmation, assembly confirmation, in-house sales samples, promotional products, photography samples, samples for patent applications, and more. You can specify the material to be cast. ■ Urethane resin, epoxy resin, silicone, casting wax You can specify the physical properties and specifications of each cast. ■ Heat-resistant casting, colored casting, transparent casting, hardness-specified urethane rubber casting, ABS equivalent resin, PP equivalent resin, flame-retardant resin, weather-resistant resin, and others. Large product sizes are possible. 【Maximum production dimensions: X 1150×Y 800×Z 500 or more (mm)】

• Contract manufacturing

Achieving low cost and short delivery times without the need for molds: speedy development capabilities in mechanical design and testing evaluation! The nylon injection molding system established through a technical partnership with the German SLM Solutions Group is a groundbreaking special method for prototype development, characterized by the originality unique to Plamery Design. By utilizing PA6 thermoplastic nylon resin materials and our unique vacuum injection molding method, we have made it possible to produce small lot prototype molded products, enabling simultaneous shape evaluation and functional testing.

• Plastic Mould
• Engine parts

Plameri Design's "Prototype-Only Simple Injection System" offers performance that overturns conventional wisdom by combining a special resin mold with a dedicated injection molding machine!! 【Features】 ■ The use of a special resin mold allows cutting speeds to be 2 to 5 times faster than aluminum. ■ An ultra-simple structure that requires only the resin mold for molding, eliminating the need for a mold base. ■ Capable of handling shapes with undercuts. ■ Same-day shipping is possible, achieving overwhelming short lead times and low costs. ■ Maximum dimensions approximately 200×200 (mm). ■ Maximum product volume 50cc. ■ Compatible with general-purpose resins (PP, ABS, etc.). ■ Molding lot sizes suitable from 1 to 100 pieces. ーーーーーーーーーーーーーーーーーーーーー ◆ Small Lot Molding Processing with Prototype Molds and Dies ◆ We can accommodate requests from prototype molds to production molds, so please feel free to contact us if you have any cost-related concerns. ■ Molding lot sizes suitable from 100 to 5000 pieces. *For more details, please download the catalog or contact us.

• Processing Contract