バンテック List of Products and Services

We would like to introduce a case study of the "Fuel Cell Filter" produced by our company. It is possible to achieve a clean finish by performing bright annealing (a heat treatment method) in a non-oxidizing atmosphere to eliminate welding burn that occurs during processing. We can process wire mesh into the desired shape. Additionally, we can accommodate everything from prototype production to mass production through integrated manufacturing. 【Case Overview】 ■ Type: Welded type, Stamped type ■ Application: Fuel cell vehicles, etc. ■ Size: Customizable ■ Material: We respond to customer requests with various materials and shapes. *For more details, please download the PDF or feel free to contact us.

Leveraging our technology in the manufacturing of small metal mesh filters, we have developed a high-pressure resistant mesh filter for dispensers at hydrogen stations. Using sintered metal non-woven fabric made from fine metal fibers at the micron level, it maintains a high porosity while offering excellent filtration precision of 2µm and above. It is also capable of withstanding hydrogen pressures of over 100MPa and exhibits excellent heat and corrosion resistance. [Case Overview] ■ Type: Spot welding type ■ Application: Dispensers for hydrogen stations, etc. ■ Size: φ6 and above *Customizable ■ Material: Metal non-woven fabric, SUS316L *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case study of the "Air Conditioner Related Filters" produced by our company. These filters are used in air conditioners, automotive air conditioning systems, etc. It is also possible to weld mesh to ensure a sufficient filtration area. Additionally, the wire mesh can be reinforced with a double structure. Please feel free to contact us if you have any requests. 【Case Overview】 ■ Type: Riveting, Spot Welding, Resin Molding ■ Application: Filtration of foreign substances and contamination ■ Size: Customizable (with production records for outer diameters from φ6) ■ Materials - Wire mesh: SUS304, SUS316, brass, etc. - Ring: Brass, stainless steel, copper, etc. *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case study of cost reduction and quick delivery achieved through automated processing for overseas manufacturer Company I, which produces gas safety devices. The company was purchasing resin-molded filters from existing suppliers but was struggling to address frequent defects. Additionally, since they required inexpensive yet high-quality products, pricing was one of the challenges for us. We solved the customer's problem by providing consistent production from wire mesh molding to riveting using our in-house designed automated processing machines. Since starting our business relationship, we have not received a single complaint and continue to work together as a good business partner. [Case Overview] ■ Issues and Requests - Frequent defects that were difficult to address - Request for inexpensive yet high-quality products ■ Solution - Consistent production from wire mesh molding to riveting using in-house designed automated processing machines *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case where we resolved the fraying of the wire mesh of a "metal filter with an outer diameter of φ6" to Company I, an overseas manufacturer of gas safety devices. The company expressed concerns that the debris from the wire mesh of our product might mix into the next process and inquired if it could be improved. Our technical department suggested changing the cutting direction of the wire mesh, and when we produced it with a diagonal cut, the occurrence of fraying was reduced, as anticipated by the technical department. [Case Overview] ■ Issues and Requests - There were concerns that debris from the wire mesh might mix into the next process. ■ Solution - Produced with the wire mesh cut diagonally, which reduced the occurrence of fraying. - Successfully resolved the user's issue while keeping additional costs down. *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case study that solved the challenges of mesh filters to overseas manufacturers that produce gas safety devices. We received a request to reduce the cost of metal mesh filters purchased from existing suppliers. The current product is a coin filter made by crimping two types of metal mesh with different mesh sizes using stainless steel plates. Our company proposed a molded product made solely from metal mesh. Since only metal mesh is used, we were able to reduce material and processing costs, and furthermore, we could manufacture it with fewer molds than the current product, significantly lowering the initial costs. [Case Overview] ■ Issues and Requests - Cost reduction of metal mesh filters purchased from existing suppliers ■ Solutions - Proposal of molded products made solely from metal mesh - Reduced material and processing costs, significantly lowering initial costs *For more details, please download the PDF or feel free to contact us.

We received a request from an automotive parts manufacturer to improve the quality of their current products, and we would like to introduce a case study that solved the issues with mesh filters. The filter was made of welded wire mesh, but during the welding process, heat caused discoloration and oxidation, resulting in blackened areas. This discoloration not only affected the appearance but also raised concerns that if left unaddressed, corrosion could progress from the burned areas and erode the surrounding material. We proposed the removal of welding burn marks through bright annealing treatment. This successfully eliminated oxidation from the welded areas and maintained the durability and performance of the machinery. [Case Overview] ■ Issues and Requests - Occurrence of welding burn marks leading to black discoloration and oxidation - Concerns about potential erosion of surrounding areas ■ Solution - Proposed removal of welding burn marks through bright annealing treatment - Successfully maintained the durability and performance of the machinery *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case study of a mesh filter for biofuels that we manufactured for Company K, which produces injectors for biofuel vehicles. The company had been using nylon mesh resin molded filters for fuel filtration, but encountered a problem where the nylon mesh deteriorated and melted during use. The cause of the nylon mesh melting during use was the ethanol contained in the biofuel. By using our metal mesh filter, which does not dissolve in ethanol, we were able to solve the problem. 【Case Overview】 ■ Issues and Requests - Fuel filtration is important, but the nylon mesh deteriorates and melts during use. ■ Solution - Use our metal mesh filter, which does not dissolve in ethanol. - Manufactured a high-quality filter with high durability and continuous use capability while maintaining functionality. *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case where we manufactured a long filter, approximately 1 meter in length, used in an old type of rolling mill. Due to the aging of the craftsmen who have been producing these filters, it will become difficult to obtain them in the future, so we were approached as a new supplier. The specifications of this filter are approximately 1 meter in length, with a spring-like coil inside the rolled mesh for reinforcement. [Case Overview] ■ Challenges - Since multiple filters are used in a single rolling mill, they must not interfere with each other. ■ Solution - By creating a simple jig, we were able to easily insert the coil into the tube, making mass production feasible. *For more details, please download the PDF or feel free to contact us.

Strainers/mesh filters and filters refer to "filtration devices." The shape and material vary depending on the installation location and purpose, but both filters and strainers serve the same function. They may simply be referred to as strainers or filters, or by names such as strainer mesh, mesh filter, mesh screen, or strainer filter, depending on the customer. The purpose of a strainer is to purify all types of fluids, including gases, liquids, solids, sound, and light, to achieve a pure state.

In the field of agriculture, protective fences made of wire mesh are used to protect crops from pests. However, fraying of the wire mesh can allow pests to enter, potentially leading to a decrease in yield. Additionally, replacing or repairing the wire mesh requires time and costs. Our wire mesh contributes to solving challenges in pest control by employing a cutting method that reduces fraying. 【Usage Scenarios】 - Protective fences to shield crops from pests - Warehouses and material storage areas 【Benefits of Implementation】 - Prevents pest intrusion and stabilizes yield - Reduces costs associated with replacing or repairing wire mesh - Maintains the quality of crops

In the construction industry, various safety devices and protective materials are used to ensure safety on site. In the metal filters used in these devices, fraying of the wire mesh can lead to accidents caused by foreign object contamination and a decline in product quality. Our products contribute to improved safety by suppressing the occurrence of fraying through innovative cutting methods for the wire mesh. 【Usage Scenarios】 - Safety devices at construction sites - Protective materials - Equipment using wire mesh filters 【Benefits of Implementation】 - Reduced risk of foreign object contamination - Improved product quality - Enhanced safety

In the manufacturing industry, preventing foreign matter contamination is extremely important to maintain product quality. Particularly in processes that handle precision parts, even a slight contamination can lead to product defects or performance degradation. Contamination from frayed wire mesh is often overlooked, but it can cause significant issues. Our wire mesh contributes to reducing the risk of foreign matter contamination and improving product quality. 【Application Scenarios】 - Manufacturing processes using metal filters - Manufacturing processes for precision parts - Processes where foreign matter contamination affects quality 【Benefits of Implementation】 - Reduction of product defects due to foreign matter contamination - Reduction of quality control costs - Increased reliability from customers

In the food processing industry, foreign matter contamination is a serious issue that can compromise product quality and safety. In particular, the inclusion of metal fragments due to fraying wire mesh not only threatens consumer health but can also lead to a loss of trust in the company. Our wire mesh filters reduce the risk of foreign matter contamination by suppressing wire fraying, ensuring food safety. 【Usage Scenarios】 - Measures against foreign matter contamination in food manufacturing lines - Sorting processes for raw materials - Quality control of products 【Benefits of Implementation】 - Reduced risk of foreign matter contamination - Improved product quality - Gaining trust from customers

In the livestock industry, it is important to prevent foreign substances from contaminating feed and drinking water to protect the safety and health of livestock. Particularly, contamination of feed and drinking water not only harms the health of livestock but also leads to decreased productivity. Our wire mesh filters contribute to reducing the risk of foreign substance contamination and protecting the health of livestock. By eliminating fraying of the wire mesh, we provide a safer environment. 【Usage Scenarios】 - Feed supply systems - Drinking water supply systems - Ventilation systems 【Benefits of Implementation】 - Reduced risk of foreign substance contamination - Maintenance of livestock health - Increased productivity

In the sorting process of mining, it is important to prevent the mixing of foreign substances and to carry out efficient sorting. Fraying of wire mesh can reduce sorting accuracy and negatively impact product quality. Our wire mesh contributes to improved sorting efficiency by reducing fraying. 【Usage Scenarios】 - Sorting process of ore - Sorting of powdered minerals - Processes where prevention of foreign substance contamination is desired 【Benefits of Implementation】 - Improved sorting accuracy - Stabilization of product quality - Increased yield

In the automotive industry, maintaining the quality of parts and preventing foreign matter contamination is crucial. Especially for critical components such as engines and transmissions, contamination from frayed wire mesh can lead to decreased product performance and potential failures. Our wire mesh filters help suppress fraying and reduce the risk of foreign matter contamination, contributing to the reliability of automotive parts. 【Usage Scenarios】 - Engine oil filters - Fuel filters - Transmission oil filters 【Benefits of Implementation】 - Reduced risk of component failure due to foreign matter contamination - Improved product quality - Lower maintenance costs

In the medical field, especially in instrument sterilization, certainty in sterilization is required. Metal fragments resulting from fraying wire mesh increase the risk of foreign matter contamination in the sterilization process and may compromise the quality of the instruments. Our wire mesh suppresses fraying by innovating the cutting method, thereby reducing the risk of foreign matter contamination during sterilization. This makes it possible to enhance the safety of medical instruments. 【Usage Scenarios】 - Sterilization processes for medical instruments - Cleaning processes for surgical tools - Other medical settings where foreign matter contamination should be avoided 【Benefits of Implementation】 - Reduced risk of foreign matter contamination due to fraying wire mesh - Improved quality of medical instruments - Increased reliability of the sterilization process

In the chemical industry, controlling reactions requires uniform mixing of substances within the reaction vessel and preventing foreign matter contamination. Particularly when precise reaction conditions are necessary, contamination from frayed wire mesh can lead to reaction inhibition and a decline in product quality. Our wire mesh filters reduce the risk of foreign matter contamination by suppressing fraying, thereby supporting stable reactions. 【Usage Scenarios】 - Removal of foreign matter in chemical reaction vessels - Retention of reaction catalysts - Separation of reaction products 【Benefits of Implementation】 - Prevention of reaction inhibition due to foreign matter contamination - Improvement of product quality - Stabilization of processes

In the environmental field, it is essential to reliably remove pollutants and reduce the burden on the environment. In particular, fraying of metal filter mesh can lead to decreased removal performance and secondary pollution. Our case study on resolving "fraying" of wire mesh provides solutions to these challenges while keeping additional costs under control. 【Application Scenarios】 - Wastewater treatment facilities - Air purification devices - Factory exhaust gas treatment 【Benefits of Implementation】 - Reliable removal of pollutants - Reduced risk of secondary pollution - Improved product reliability

In the automotive industry, it is essential to provide high-quality parts consistently for mass production. In particular, cost reduction and quick delivery are critical factors that influence competitiveness. The occurrence of defective products decreases production efficiency and leads to increased costs. Our automated processing machines offer a solution to these challenges. 【Usage Scenarios】 - Mass production of automotive parts - Cost reduction - Quick delivery 【Benefits of Implementation】 - Reduction in defect rates - Improvement in productivity - Realization of stable supply

In the aerospace industry, there is a demand for lightweight components while simultaneously ensuring high quality and reliability. Reducing the weight of parts leads to improved fuel efficiency, which in turn contributes to lower operational costs. Additionally, high-quality components are essential to meet stringent safety standards. Our products address these challenges through a consistent production system enabled by automated processing. 【Application Scenarios】 - Aircraft parts - Space exploration vehicle parts - Drone parts 【Benefits of Implementation】 - Cost reduction - Short delivery times - Provision of high-quality products

In the electronics industry, as products become smaller, the precision of components and cost performance become crucial. Especially, to achieve high performance within limited space, high-quality filters are essential. The occurrence of defects not only undermines the reliability of products but also leads to increased costs. Our automated processing machines provide a consistent production of high-quality metal filters at low costs, contributing to the performance enhancement of electronic devices. 【Application Scenarios】 - Small electronic devices - Precision instruments - High-density mounted circuit boards 【Benefits of Implementation】 - Reduction in defect rates - Cost savings - Short delivery times

In the machine tool industry, the quality of filters becomes crucial as products become more precise. In particular, contamination by foreign substances in cutting oils and coolant liquids can lead to a decline in the performance and failure of machine tools. Our metal filters, produced through a consistent process from wire mesh forming to riveting using automatic processing machines, provide high-quality filters at low costs, contributing to the stable operation of machine tools. 【Usage Scenarios】 - Filtration of cutting oils and coolant liquids in machine tools - Removal of foreign substances in high-precision parts manufacturing - Extension of the lifespan of machine tools 【Benefits of Implementation】 - Reduction of defective products - Cost reduction - Short delivery times

In the energy industry, the durability of filters is crucial for the long-term stable operation of equipment. High-quality filters that can withstand harsh environments also lead to reduced maintenance costs for the equipment. Our consistent production using automated processing machines provides high-quality products in a short delivery time, contributing to solving our customers' challenges. 【Usage Scenarios】 - Power plants - Plants - Various energy-related equipment 【Benefits of Implementation】 - Reduced defect rates - Cost savings - Stable supply

In agricultural automation, stable quality and cost performance are important challenges. In particular, filters used in precision equipment such as harvesting robots and sorting machines are essential for preventing contamination and maintaining the performance of the equipment. The occurrence of defective products can lead to decreased work efficiency and, in the worst case, equipment failure. Our metal filters produced by automated processing machines support the automation of agriculture by providing a stable supply of high-quality products. 【Usage Scenarios】 - Harvesting robots - Sorting machines - Automatic irrigation systems 【Effects of Implementation】 - Reduction of defect rates - Prolonged equipment lifespan - Cost reduction

In the mold industry, there is a demand for high-quality products to be delivered in a short time. Especially for the high-speed manufacturing of precision molds, reducing defects and having an efficient production system are essential. The occurrence of defects leads to increased costs and can cause delays in delivery. Our automated processing machines solve these challenges by providing a consistent production process from wire mesh forming to riveting. 【Usage Scenarios】 - Mold manufacturing process - Defect reduction - Cost reduction - Delivery time shortening 【Effects of Implementation】 - Decrease in defect rate - Cost reduction - Shortened delivery times - Stable supply of high-quality products

In the medical device industry, the reliability and safety of products are of utmost importance. In the manufacturing of precision components, it is essential to minimize the occurrence of defects to the greatest extent possible and ensure stable quality. Additionally, to quickly respond to the needs of the medical field, timely delivery is also indispensable. Our automated processing machines provide a solution to these challenges. 【Application Scenarios】 - Manufacturing filters for precision medical devices - Manufacturers seeking high-quality components - Companies wishing for timely delivery 【Benefits of Implementation】 - Reduction in defect rates - Cost savings - Timely response - Assurance of stable quality

In the semiconductor industry, with the evolution of microfabrication technology, there is a demand for procuring high-quality products at low costs and with short lead times. In particular, improving yield and shortening manufacturing lead times are crucial factors that influence competitiveness. It is also essential to suppress the occurrence of defects and maintain stable quality. Our automated processing machines provide a solution to these challenges. 【Usage Scenarios】 - Manufacturing of microfabricated components - Production of high-quality metal filters - Cost reduction and lead time shortening 【Effects of Implementation】 - Reduction in defect rates - Cost savings - Shortened lead times

In the robotics industry, procuring high-quality components at low cost and with short lead times is crucial for enhancing competitiveness. Particularly for filter components that influence the performance of robots, it is essential to minimize the occurrence of defects and establish a stable supply system. Our products address these challenges through consistent production using automated processing machines. 【Usage Scenarios】 - Drive system components for robots - Protective filters for sensors - Filters for cooling and exhaust systems 【Benefits of Implementation】 - Cost reduction - Shortened lead times - Improved quality - Stable supply

In the food industry, advanced hygiene management is required to prevent foreign matter contamination and ensure product safety. In particular, the selection of filters in the manufacturing process is a crucial factor that affects product quality and safety. The occurrence of defective products not only undermines a company's trust but also leads to increased costs. Our automatic processing machines for metal filters achieve high quality and low cost through integrated production from wire mesh forming to riveting, contributing to hygiene management and cost reduction in food manufacturing. 【Usage Scenarios】 - Measures against foreign matter contamination in food production lines - Filtration of raw materials - Protection of manufacturing equipment 【Effects of Implementation】 - Reduction of foreign matter contamination risks - Improvement in product quality - Cost reduction - Reduction in labor for handling complaints

In the automotive industry, weight reduction is essential for improving fuel efficiency and performance. Metal filters are used in various locations, such as engines and exhaust systems, and there is room for weight reduction. Cost reduction is also an important issue. Our metal filters keep material and processing costs low, achieving significant reductions in initial costs. 【Usage Scenarios】 - Engine oil filters - Fuel filters - Air filters 【Benefits of Implementation】 - Improved fuel efficiency through weight reduction of components - Increased profit margins due to cost reduction - Cost savings from existing suppliers

In the automotive industry, maintaining the quality of parts and preventing foreign matter contamination is crucial. Especially for critical components such as engines and transmissions, contamination due to fraying of wire mesh can lead to decreased product performance and failures. Our wire mesh filters help reduce fraying and contribute to the protection of parts. 【Usage Scenarios】 - Engine oil filters - Fuel filters - Transmission oil filters 【Benefits of Implementation】 - Reduces the risk of component failure due to foreign matter contamination - Improves product quality - Reduces maintenance costs