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We would like to introduce a case study of the "Injector Filter" produced by our company. Nylon mesh filters deteriorate due to the ethanol contained in fuel. However, metal filters do not suffer from deterioration caused by ethanol and can be used continuously as long as they are not damaged. We can offer options such as plain woven wire mesh, twill woven wire mesh, laminated sintered wire mesh, and laminated non-woven fabric, tailored to the filtration particle size. 【Case Overview】 ■ Size: Minimum outer diameter φ4.75 – customizable ■ Mesh: Plain woven wire mesh, twill woven wire mesh, laminated sintered wire mesh, laminated non-woven fabric, etc. ■ Material: Ring: brass, stainless steel, super dyma, aluminum, etc. ■ Material: Mesh: stainless steel, brass, aluminum, etc. ■ Role: Removal of foreign substances in fuel injection systems *For more details, please download the PDF or feel free to contact us.

• filter
• Other filters

We would like to introduce the mechanism of air conditioning in which our filters are used. Our filters are installed at the bottom of the compressor. Inside the compressor, pressure is applied to compress the refrigerant. When the compressed liquid evaporates, it absorbs heat, which is how cooling occurs. Filters are not only used in such locations in air conditioners, but there are also soundproof filters to eliminate noise from the air conditioning unit. [Parts where filters are used] ■ Compressor ■ Accumulator *For more details, please download the PDF or feel free to contact us.

• air conditioning
• filter
• Other filters

We would like to introduce our strength in "insert molding" using vertical molding machines. This is a type of injection molding where a mesh or similar material is set in the mold, and plastic is filled in to bond with the plastic. Compared to adhesive bonding, the bonding strength is higher. We can handle everything from mold manufacturing to prototyping and mass production. 【Features】 ■ Higher bonding strength compared to adhesive bonding ■ Stable molding is possible without the risk of insert parts falling out of the mold ■ Capable of producing thousands of filters in a single day ■ The newly introduced molding machine has a capacity of 80 tons, allowing for a wide range of products ■ We can handle everything from mold manufacturing to prototyping and mass production *For more details, please download the PDF or feel free to contact us.

• Injection Molding Machine

We would like to explain about the "titanium non-woven fabric" that we handle. In the past, we have successfully rolled titanium sintered non-woven fabric and achieved welding in our prototype results. Titanium sintered non-woven fabric is considered difficult to roll neatly and to weld due to its lack of flexibility, but we succeeded in overcoming these challenges by applying certain innovations to the material. 【Characteristics of Titanium】 ■ Weighs about 2/3 that of iron and 1/2 that of copper ■ Extremely strong against heat ■ Changes its crystal structure and becomes heat-resistant when exceeding 885°C ■ Very high corrosion resistance, also resistant to seawater ■ Strong against acids and difficult to dissolve *For more details, please download the PDF or feel free to contact us.

• filter
• Other filters

We will explain the material of the "Super Dyma manufactured rings" that we handle. It has high corrosion resistance and performs well even in strong alkaline environments. It contains approximately 11% aluminum, about 3% magnesium, and trace amounts of silicon. Since there is no need for post-plating, it leads to cost reduction. Super Dyma is a high corrosion-resistant plated steel sheet and is a registered trademark of Nippon Steel Corporation. 【Mesh Filter Materials】 ■ Stainless Steel ■ Brass (Yellow Brass) ■ Super Dyma ■ Titanium Non-Woven Fabric *For more details, please download the PDF or feel free to contact us.

• filter
• Other filters

We will explain the material of the "brass (yellow copper) mesh filter" that we handle. Brass (yellow copper) is an alloy of copper and zinc, with zinc content of 20% or more. A typical example of its use is the 5-yen coin. It has excellent ductility, is easy to process into complex shapes, and is also easy to machine. Please feel free to contact us when you need our services. 【Mesh Filter Materials】 ■ Stainless Steel ■ Brass (Yellow Copper) ■ SuperDyma ■ Titanium Nonwoven Fabric *For more details, please download the PDF or feel free to contact us.

• filter
• Other filters

We would like to explain the material of the "stainless steel mesh filter" that we handle. Stainless steel is a material that is resistant to rust and easy to process. Its main component is iron, but it becomes less prone to rust due to the formation of an oxide film on its surface. There are over 100 types of stainless steel according to JIS standards, but we mainly handle SUS304 and SUS316L. 【Handled Steel Materials】 ■SUS304 ■SUS316 ■SUS304L ■SUS316L ■SUS430 *For more details, please download the PDF or feel free to contact us.

• filter
• Other filters

We would like to introduce the "Metal Mesh (Strainer) Metal Non-Woven Fabric Type" that we handle. It is a sintered body made of micron-sized metal fibers. Unlike ordinary wire mesh, which performs surface filtration, it has an internal filtration structure. It has a high porosity while providing high filtration precision from 1 micron, low pressure loss, and excellent heat resistance, pressure resistance, and corrosion resistance. 【Types of Mesh】 ■ Plain Weave Type ■ Twill Weave Type ■ Plain Satin Weave Type ■ Twill Satin Type ■ Sintered Mesh Type ■ Metal Non-Woven Fabric Type *For more details, please download the PDF or feel free to contact us.

• filter
• Other filters

We would like to introduce the "Metal Mesh (Strainer) Sintered Mesh Type" that we handle. This is a wire mesh that has been sintered and fused together. It is used to prevent wire fraying, and by stacking multiple layers of mesh, it achieves a uniform and high filtration granularity. It can be sintered with the desired mesh processing. *Size: 100×500mm Please feel free to contact us when placing an order. 【Types of Mesh】 ■ Plain Weave Type ■ Twill Weave Type ■ Plain Twill Weave Type ■ Twill Twill Type ■ Sintered Mesh Type ■ Metal Non-Woven Fabric Type *For more details, please download the PDF or feel free to contact us.

• filter
• Other filters

We would like to introduce the "Metal Mesh (Strainer) Twill Tatami Type" that we handle. This is a weaving method where the fabric is woven in a twill pattern, creating a tatami-like texture. The twill weave has horizontal lines that are in contact and arranged together. Since it can achieve a higher density than plain weave, it is used particularly when a high filtration precision is required. 【Types of Mesh】 ■ Plain Weave Type ■ Twill Weave Type ■ Plain Tatami Weave Type ■ Twill Tatami Type ■ Sintered Mesh Type ■ Metal Non-Woven Fabric Type *For more details, please download the PDF or feel free to contact us.

• filter
• Other filters

We would like to introduce the "Metal Mesh (Strainer) Flat Woven Type" that we handle. This is a weaving method that creates a mat-like structure. The flat weave has horizontal lines that are in contact and arranged side by side. With a thick wire diameter, fine mesh can be obtained, which excels in water filtration under low pressure and also has excellent durability under high pressure. 【Types of Mesh】 ■ Plain Weave Type ■ Twill Weave Type ■ Flat Woven Type ■ Twill Mat Type ■ Sintered Mesh Type ■ Metal Non-Woven Fabric Type *For more details, please download the PDF or feel free to contact us.

• filter
• Other filters

We would like to introduce the "Metal Mesh (Strainer) Twill Type" that we handle. This weaving method is used for relatively high mesh that is difficult to weave in plain weave, or when weaving wire mesh with a thicker wire diameter compared to the mesh size. The vertical and horizontal wires maintain a constant spacing and interlace with each other, crossing over two or more strands. 【Types of Mesh】 ■ Plain Weave Type ■ Twill Weave Type ■ Plain Tapestry Weave Type ■ Twill Tapestry Type ■ Sintered Mesh Type ■ Metal Non-Woven Fabric Type *For more details, please download the PDF or feel free to contact us.

• filter
• Other filters

We would like to introduce the "Metal Mesh (Strainer) Plain Weave Type" that we handle. This is a standard weaving method for woven wire mesh. The vertical and horizontal wires maintain a consistent spacing and interweave with each other one by one. It is used in an extremely wide range of applications. Please feel free to contact us when you need it. 【Types of Mesh】 ■ Plain Weave Type ■ Twill Weave Type ■ Plain Twill Weave Type ■ Twill Twill Type ■ Sintered Mesh Type ■ Metal Nonwoven Fabric Type *For more details, please download the PDF or feel free to contact us.

• filter
• Other filters

Here are examples of "related filters" such as water flow rectifiers, solenoid valves, and pneumatic devices manufactured by our company. We can create shapes with crushed edges or cup-shaped designs tailored to customer requests. The material used is sintered metal mesh, which is a welded mesh at the contact points of iron wire. By using sintered metal mesh, we prevent fraying and misalignment. 【Example Overview】 ■ Type: Other mesh types ■ Application: Water supply, solenoid valves, pneumatic devices, etc. ■ Size: From 3.2mm ■ Mesh: Customizable ■ Material: Sintered metal mesh *For more details, please download the PDF or feel free to contact us.

• filter
• Other filters

We would like to introduce a case study of the "Demister Filter" produced by our company. The round knitted mesh is compression molded. After that, a brass ring is fitted. We also accept orders without rings and for shape modifications. The mesh can be customized. Wire diameters of 0.12 to 0.25 mm are knitted using a round knitting machine, and then compressed for use. The mesh part is made of stainless steel, and the ring part is made of brass. 【Case Overview】 ■ Type: Demister (no sample available) ■ Application: For gas-liquid separation, vibration reduction, and soundproofing in air conditioners ■ Size: 18.1(φ)dia.×10(H)mm (customizable) ■ Material ・Mesh part: Stainless steel ・Ring part: Brass *For more details, please download the PDF or feel free to contact us.

• filter
• Other filters

We would like to introduce a case study of the "Multilayer Sintered Metal Mesh Filter" produced by our company. This metal filter is made by stacking multiple layers of metal fibers (wire mesh) and sintering them at high temperatures. The sintering technology bonds the wire meshes together, resulting in a filter with high filtration precision and strength. It is used in various industries and demonstrates excellent performance in terms of durability and corrosion resistance. 【Case Overview】 ■ Size & Mesh: Fully customizable ■ Applications: Water treatment, chemical industry, food and pharmaceutical manufacturing ■ Advantages: Filtration precision, durability, backwashability, corrosion resistance ■ Disadvantages: Manufacturing cost, weight, variety *For more details, please download the PDF or feel free to contact us.

• filter
• Other filters

Our metal strainers and mesh filters are used by over 60% of domestic air conditioner manufacturers. Additionally, they are utilized in automotive engine-related parts, car air conditioners, home appliances such as refrigerators, washing machines, gas stoves, and gas burners, as well as in water heaters, eco-cute systems, vending machines, elevators, and water-related devices like faucets and purification systems... the applications are diverse. The use of filters is not limited to these; they can be used anywhere there is fluid. Therefore, the demand for filters is expanding infinitely in next-generation vehicles such as fuel cell cars and electric vehicles, hydrogen station dispensers, and aerospace-related applications.

• filter
• Filtration Equipment
• air conditioning

Strainers/mesh filters and filters refer to "filtration devices." The shape and material vary depending on the installation location and purpose, but both filters and strainers serve the same function. They may simply be referred to as strainers or filters, or by names such as strainer mesh, mesh filter, mesh screen, or strainer filter, depending on the customer. The purpose of a strainer is to purify all types of fluids, including gases, liquids, solids, sound, and light, to achieve a pure state.

• Filtration Equipment
• air conditioning
• filter

We would like to introduce a case where we manufactured a long filter, approximately 1 meter in length, used in an old type of rolling mill. Due to the aging of the craftsmen who have been producing these filters, it will become difficult to obtain them in the future, so we were approached as a new supplier. The specifications of this filter are approximately 1 meter in length, with a spring-like coil inside the rolled mesh for reinforcement. [Case Overview] ■ Challenges - Since multiple filters are used in a single rolling mill, they must not interfere with each other. ■ Solution - By creating a simple jig, we were able to easily insert the coil into the tube, making mass production feasible. *For more details, please download the PDF or feel free to contact us.

• filter
• Filters

We would like to introduce a case study of a mesh filter for biofuels that we manufactured for Company K, which produces injectors for biofuel vehicles. The company had been using nylon mesh resin molded filters for fuel filtration, but encountered a problem where the nylon mesh deteriorated and melted during use. The cause of the nylon mesh melting during use was the ethanol contained in the biofuel. By using our metal mesh filter, which does not dissolve in ethanol, we were able to solve the problem. 【Case Overview】 ■ Issues and Requests - Fuel filtration is important, but the nylon mesh deteriorates and melts during use. ■ Solution - Use our metal mesh filter, which does not dissolve in ethanol. - Manufactured a high-quality filter with high durability and continuous use capability while maintaining functionality. *For more details, please download the PDF or feel free to contact us.

• filter
• Filters
• Other biofuels

We received a request from an automotive parts manufacturer to improve the quality of their current products, and we would like to introduce a case study that solved the issues with mesh filters. The filter was made of welded wire mesh, but during the welding process, heat caused discoloration and oxidation, resulting in blackened areas. This discoloration not only affected the appearance but also raised concerns that if left unaddressed, corrosion could progress from the burned areas and erode the surrounding material. We proposed the removal of welding burn marks through bright annealing treatment. This successfully eliminated oxidation from the welded areas and maintained the durability and performance of the machinery. [Case Overview] ■ Issues and Requests - Occurrence of welding burn marks leading to black discoloration and oxidation - Concerns about potential erosion of surrounding areas ■ Solution - Proposed removal of welding burn marks through bright annealing treatment - Successfully maintained the durability and performance of the machinery *For more details, please download the PDF or feel free to contact us.

• filter
• Filters

We would like to introduce a case study that solved the challenges of mesh filters to overseas manufacturers that produce gas safety devices. We received a request to reduce the cost of metal mesh filters purchased from existing suppliers. The current product is a coin filter made by crimping two types of metal mesh with different mesh sizes using stainless steel plates. Our company proposed a molded product made solely from metal mesh. Since only metal mesh is used, we were able to reduce material and processing costs, and furthermore, we could manufacture it with fewer molds than the current product, significantly lowering the initial costs. [Case Overview] ■ Issues and Requests - Cost reduction of metal mesh filters purchased from existing suppliers ■ Solutions - Proposal of molded products made solely from metal mesh - Reduced material and processing costs, significantly lowering initial costs *For more details, please download the PDF or feel free to contact us.

• filter
• Filters

We would like to introduce a case where we resolved the fraying of the wire mesh of a "metal filter with an outer diameter of φ6" to Company I, an overseas manufacturer of gas safety devices. The company expressed concerns that the debris from the wire mesh of our product might mix into the next process and inquired if it could be improved. Our technical department suggested changing the cutting direction of the wire mesh, and when we produced it with a diagonal cut, the occurrence of fraying was reduced, as anticipated by the technical department. [Case Overview] ■ Issues and Requests - There were concerns that debris from the wire mesh might mix into the next process. ■ Solution - Produced with the wire mesh cut diagonally, which reduced the occurrence of fraying. - Successfully resolved the user's issue while keeping additional costs down. *For more details, please download the PDF or feel free to contact us.

• filter
• Filters

We would like to introduce a case study of cost reduction and quick delivery achieved through automated processing for overseas manufacturer Company I, which produces gas safety devices. The company was purchasing resin-molded filters from existing suppliers but was struggling to address frequent defects. Additionally, since they required inexpensive yet high-quality products, pricing was one of the challenges for us. We solved the customer's problem by providing consistent production from wire mesh molding to riveting using our in-house designed automated processing machines. Since starting our business relationship, we have not received a single complaint and continue to work together as a good business partner. [Case Overview] ■ Issues and Requests - Frequent defects that were difficult to address - Request for inexpensive yet high-quality products ■ Solution - Consistent production from wire mesh molding to riveting using in-house designed automated processing machines *For more details, please download the PDF or feel free to contact us.

• filter
• Filters

We would like to introduce a case study of the "Air Conditioner Related Filters" produced by our company. These filters are used in air conditioners, automotive air conditioning systems, etc. It is also possible to weld mesh to ensure a sufficient filtration area. Additionally, the wire mesh can be reinforced with a double structure. Please feel free to contact us if you have any requests. 【Case Overview】 ■ Type: Riveting, Spot Welding, Resin Molding ■ Application: Filtration of foreign substances and contamination ■ Size: Customizable (with production records for outer diameters from φ6) ■ Materials - Wire mesh: SUS304, SUS316, brass, etc. - Ring: Brass, stainless steel, copper, etc. *For more details, please download the PDF or feel free to contact us.

• Air Filter
• air conditioning

Leveraging our technology in the manufacturing of small metal mesh filters, we have developed a high-pressure resistant mesh filter for dispensers at hydrogen stations. Using sintered metal non-woven fabric made from fine metal fibers at the micron level, it maintains a high porosity while offering excellent filtration precision of 2µm and above. It is also capable of withstanding hydrogen pressures of over 100MPa and exhibits excellent heat and corrosion resistance. [Case Overview] ■ Type: Spot welding type ■ Application: Dispensers for hydrogen stations, etc. ■ Size: φ6 and above *Customizable ■ Material: Metal non-woven fabric, SUS316L *For more details, please download the PDF or feel free to contact us.

• filter
• Filters
• Hydrogen Generator

We would like to introduce a case study of the "Fuel Cell Filter" produced by our company. It is possible to achieve a clean finish by performing bright annealing (a heat treatment method) in a non-oxidizing atmosphere to eliminate welding burn that occurs during processing. We can process wire mesh into the desired shape. Additionally, we can accommodate everything from prototype production to mass production through integrated manufacturing. 【Case Overview】 ■ Type: Welded type, Stamped type ■ Application: Fuel cell vehicles, etc. ■ Size: Customizable ■ Material: We respond to customer requests with various materials and shapes. *For more details, please download the PDF or feel free to contact us.

• Filtration Filter
• filter
• Filters

This is a crimp-type mesh filter. The filtration part is made of stainless steel mesh (SUS304, SUS316) or brass, and the crimping part is made of brass, stainless steel, aluminum, etc. The mesh part uses two types of wire mesh and can also be used for reinforcement. Our company provides a consistent production system from mold design and manufacturing to product production, shaping products according to customer requests. We deliver high-quality, low-cost products quickly, from prototypes to mass production. Please feel free to contact us with your desired mesh size, dimensions, and shapes.

• filter
• Engine parts
• Hydraulic Equipment

1. A high-pressure resistant filter developed for dispensers at hydrogen stations, capable of being used without issues at hydrogen pressures of 75 MPa or higher. 2. It is possible to manufacture precision filters using mesh with a filtration accuracy of 1 μm or higher. The filter for fuel cell vehicles is finished beautifully by performing light annealing (a heat treatment method) in a non-oxidizing atmosphere to eliminate welding burn that occurs during processing. [Content] High-pressure resistant filters for dispensers at hydrogen stations Filters for fuel cell vehicles Other automotive metal filters (compressors / biofuel injection) *For more details, please refer to the PDF materials or feel free to contact us.

• filter
• Fuel system parts
• valve

Vantec Co., Ltd. is a company primarily engaged in the manufacturing of metal filters and the processing of automotive electrical components. With our unique technology, which thoroughly understands the properties of materials, we enable the design and production of molds and the development of various metal filters, proposing the optimal shape for each customer. Our integrated production system achieves high quality and low cost, delivering the necessary products from a single prototype to large lots when needed. You can trust us with any metal filter. *For more details, please refer to our catalog or feel free to contact us.

• Engine parts
• Filtration Equipment
• Solid-liquid separation filter

A filter/strainer refers to a "filtering device." The shape and material vary depending on the installation location and application. The purpose of a strainer is to purify all types of fluids, including gases, liquids, solids, sound, and light, and to bring them to a pure state. They are mainly used in refrigeration and air conditioning systems and automotive parts. At Vantec, we manufacture products tailored to our customers' requests and applications. We respond with a consistent production system from mold design and manufacturing to product production, achieving high quality at low cost. We also deliver products quickly, from prototype to mass production. Our company offers three types of strainers—flanged type, punched type, and welded type—in a wide range of sizes. Please feel free to inquire about the types of mesh as well. 【Features】 ■ Three types available in a wide range of sizes ■ For air conditioners and refrigerators ■ Support from one prototype to mass production *For more details, please refer to our catalog or feel free to contact us.

• filter
• Piping Materials
• Other machine elements

This is a cylinder-type filter with a length of 1 meter. A 55/60 twill weave mesh is rolled into a 25φ shape and straightened. To reinforce it, a spring-like coil is inserted inside. Changes in diameter, height, material, etc., can be made, so please feel free to consult us.

• Plastic processing machines (cutting and rolling)
• aluminum
• Lubricants

It is used as a filter inside the compressor. Due to the difficulty of forming a large filtration area in the extraction molding process, wire mesh is welded. We respond with a consistent production system from mold design and manufacturing to product production, achieving high quality and low cost. We also deliver products quickly from prototype to mass production. 【Features】 - Customizable. - We will propose mesh sizes according to the contaminants you wish to filter. Please feel free to consult with us. - Spot welding or seam welding.

• Gas Filters
• Control Panel Cooler
• filter

This is a flange-type filter with a spout. The filtration part uses stainless steel mesh, and the flange can be made from materials such as brass, stainless steel, or aluminum. Additionally, the mesh part can be reinforced with a single layer and can be changed to a double structure. Our company offers a consistent production system that handles everything from mold design and manufacturing to product production. We deliver high-quality, low-cost products quickly, from prototypes to mass production. *For more details, please download the PDF or contact us.*

• Pneumatic Equipment
• filter
• Water Hydraulic Equipment

Mesh filter for foreign matter filtration. The photos show diameters ranging from approximately φ60 to φ120. We have production records with a maximum outer diameter of φ180 and a height of 25 mm. A t0.3 mm stainless steel holder is welded around the perimeter for reinforcement. Additionally, we can manufacture in other desired sizes and mesh specifications.

• Control Panel Cooler
• Gas Filters
• filter

A metal filter for separating mist mixed gas into gas and liquid. It uses two types of mesh, with a coarse 10-mesh for reinforcement. We will recommend the optimal mesh size based on the size of the foreign substances to be filtered.

• Gas Filters
• Control Panel Cooler
• filter

Sintered metal mesh is created by sintering metal wire mesh together. Since the metal wires are completely integrated, it is characterized by not causing misalignment or fraying. Additionally, it has higher moldability than general metal mesh, allowing for the processing of complex shapes. We can process the mesh according to your specifications, including punching and welding. We have a consistent production system that handles everything from mold design and manufacturing to product production, enabling us to deliver high-quality, low-cost products quickly, from prototypes to mass production. Please feel free to contact us.

• Control Panel Cooler
• filter
• Gas Filters

We will manufacture mesh filters used in Y-type strainers. Strainers filter out foreign objects that enter the piping, preventing them from entering various equipment. However, with off-the-shelf products, the mesh may be too fine, causing foreign objects to clog, or too coarse, allowing foreign objects to pass through. In such cases, we can manufacture filters with the desired mesh specifications.

• Gas Filters
• filter
• Control Panel Cooler

Our automated processing machine, designed and manufactured by our company, can perform wire mesh punching, drawing, assembly, molding, and dimensioning all with a single press machine. This enables stable production, low costs, short delivery times, and mass production. We provide a consistent production system from mold design and manufacturing to product creation, delivering products quickly from prototypes to mass production. We will propose shapes and materials tailored to your needs. *For more details, please refer to our catalog or feel free to contact us.

• Control Panel Cooler
• filter
• Gas Filters

Insert molding bonding is a type of injection molding that is a bonding method to integrate metal and resin. By setting a wire mesh processed product in the mold and filling it with resin, the wire mesh processed product and the resin are directly bonded. It is mainly used in household appliances such as water heaters and in car engine oil filters. Additionally, since the material is resin, it can be processed into various shapes. Materials: Resin: PPS, POM, PA66, PC, etc. Please feel free to contact us.

• Other pumps