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八十島プロシード

EstablishmentJuly 1, 1937
capital3000Ten thousand
number of employees155
addressOsaka/Joto-ku, Osaka-shi/5-20-17 Shaginonishi
phone0120-804-037
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last updated:May 13, 2021
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八十島プロシード List of Products and Services

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*Case Study Presentation* *New Material! PA6 Resin with Glass Fibers for 3D Printers*

Introducing the 3D printer spherical PA6 particles "Trepal® PA6 (glass fiber) resin," which excels in strength, heat resistance, and surface smoothness!

◆ Features ◆ - High surface smoothness after molding, allowing for reduced finishing time in post-processing. ◆ Molding Method ◆ - PBF method ◇ Recommended for customers with such challenges! ◇ - The 3D printer material "Nylon 12" using the SLS method has low strength and heat resistance, making it unsuitable for evaluation prototypes. - Desire to shorten surface finishing time for powder sintering layered molding, etc. * There are also increasing examples of adopting PPS resin molding using the same PBF method! ↓ The latest adoption examples of PPS resin molding can be found here. Insulating parts for transformers https://www.yasojima.co.jp/field-vehicle/insulating_parts/ Impellers https://www.yasojima.co.jp/field-vehicle/impeller/ Insulators https://www.yasojima.co.jp/field-vehicle/insulator/

  • plastic
  • others
  • Processing Contract

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[Automotive Industry Case Study] Prototyping Evaluation of PPS with 3D Printer

Prototype of an insulator made with a 3D printer.

Electric vehicle motors commonly utilize injection-molded PPS resin, and during prototyping, the methods were limited to injection molding and machining. In this context, a 3D printer-compatible PPS resin was developed, which possesses heat resistance and electrical properties equivalent to those of existing PPS resins used in traditional methods, making it suitable for pre-mold production purposes. ■ Processing Method 3D Printing: Powder Bed Fusion ■ Material PPS GF (Glass Fiber Reinforced Grade) ■ Size 168 x 116 x 15 (mm) 【Concerns】 - Existing methods take over a month for delivery. 【Requests】 - Desire to obtain prototypes within 1 to 2 weeks. - Want to confirm functionality equivalent to actual products (injection molded) (heat resistance, electrical properties, low water absorption). - Aim to prevent damage or breakage of wire materials. 【Proposal】 We proposed a method using 3D printer-compatible PPS resin for functional evaluation prototypes, assessing electrical properties in an environment of 120 to 150°C, and were able to conduct evaluations equivalent to conventional products (injection molded). The cost was reduced to one-tenth, and the delivery time was shortened to one week, achieving significant cost savings and lead time reduction.

  • Other Auto Parts
  • Prototype Services
  • 3D Printer

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Provision of non-destructive testing services tailored to the unique challenges of our customers.

We will solve various challenges in non-destructive testing! Non-contact, internal structure, large size, precision guarantee.

At Yashima Proceed, we address inspection challenges from a wide range of perspectives, including equipment and materials. ◎ X-ray CT Scan Contract Service We respond to needs such as "there are areas where dimensional measurement is not possible" and "I want to confirm the internal structure." ■ High-precision scanning using Carl Zeiss X-ray CT device 'METROTOM' ■ Visualization of differences through comparison with design data ■ Non-destructive and non-contact numerical output ■ Accurate data creation and drafting of parts without drawings ◎ 'Echo Gel Pad' for Ultrasonic Inspection We solve issues such as "it is difficult to obtain clear images due to the unevenness of the object during ultrasonic measurement." ■ Contact catalyst that does not require water or gel ■ Material that does not contain water despite having a sound speed close to that of water ■ Rich variety of thicknesses for quick distance adjustment ■ Custom products tailored to the usage environment, such as shape and hardness, available from just one piece Additionally, at the AM Verification Center established in 2022, we provide various services in inspection using high-performance equipment, including the implementation of diverse joint verifications and total support to meet customer demands for the utilization of 3D printed final products. *For more details, please refer to the PDF document.

  • X-ray inspection equipment

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Web Seminar Held ★ Learn about 3D Printers and Design Final Products

Achieves effectiveness during mass production with a design that has low anisotropy! In addition to PA12 and PA12 with glass beads, we have started accepting orders for PP molding.

【 Theme 】 "Understanding 3D Printers and Designing Final Products - Mass Production with HP MJF Technology" HP Japan "Features of HP MJF (Multi Jet Fusion) 3D Printers" 15 minutes BASF Japan "Characteristics of PP for Molding Materials and Adoption Cases Overseas" 15 minutes Yasojima Proceed "Initiatives for Utilizing Final Products with HP MJF" 15 minutes 【 Date 】 July 12 (Tuesday) [1] 11:00 AM - 12:00 PM [2] 4:00 PM - 5:00 PM *Both [1] and [2] have the same presentation content 【 Method of Holding 】 Online *Teams Webinar 【 Participation Fee 】 Free (Pre-registration required) 【 Application 】 Please apply via the URL below. [1] 11:00 AM - 12:00 PM https://onl.bz/s1xUVC3 [2] 4:00 PM - 5:00 PM https://onl.bz/h6KeKSZ 【 Recommended for 】 - Those who want to create final products with 3D printers - Those who want to eliminate mold and product inventory management - Those who want to learn about mass production cases using 3D printers - Those who want to know how to utilize 3D printers according to their characteristics

  • 3D Printer
  • Contract manufacturing

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Realizing final products with X-ray CT scanners and 3D printers.

Create final products with a 3D printer! All the necessary technologies for that are fully equipped at Yajima.

Not limited to prototypes, "3D printers" are beginning to show promise as final products. To realize this, machines and technology that can guarantee the quality of the printed items are necessary. Essential to this is the "CT scanner," which allows for non-destructive, non-contact inspection and measurement of internal structures. All the technologies needed to create final products with a 3D printer are available at Yajima. Please feel free to contact us when you need assistance. 【Capabilities of the X-ray CT Scanner "METROTOM"】 ■ Observe internal structures non-destructively and non-contact ■ Identify internal defects ■ Measure areas that cannot be measured with a three-dimensional measuring device ■ Visualize differences from the target object by overlaying with design data and output numerical values ■ Accurately data and draft parts without drawings ■ Reverse engineering *For more details, please refer to the PDF materials or feel free to contact us.

  • Contract Inspection

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[FA and Robotics Industry Product Example] 3D Printed Arm Cover

FDM large-scale molding cover

■ Processing Method 3D Printing: FDM (Fused Deposition Modeling) ■ Material Nylon12CF (Nylon 12 Carbon Fiber Reinforced Grade) ■ Size 800×280×260 (mm) ■ Selection Points - A build area capable of creating large products up to 800mm in one piece - Strength and durability to protect internal equipment - Lightweight to reduce the burden on the robotic arm - Mesh design to dissipate heat generated by the motor

  • Prototype Services
  • 3D Printer
  • Other industrial robots

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[Medical Industry Case Study] Medical Devices for Small-Scale Production Realized Through Various Manufacturing Methods

Neurosurgical electric screwdriver

There is something I want to create, but I don't know how to select the design, materials, or manufacturing methods... At Yajima Proceed, we solve such challenges and comprehensively support our customers from design to production to realize their ideas. ■ Processing Method Cutting processing × 3D printer (SLS/powder sintering layered method) ■ Material PPSU + Nylon 12 ■ Size φ45×200 (mm) 【Concerns】 - I have something I want to make, but it's difficult to select materials and manufacturing methods. - I want to produce in small quantities, but the cost per part is too high. 【Requests】 - I want to turn my idea into a tangible product. - I want to purchase the necessary number of parts at a fair price. 【Proposal】 After discussing with a medical device manufacturer, we provided comprehensive proposals from requesting cooperation from a design company to selecting manufacturing methods and actual processing. Parts that require precision, such as joints, were processed using cutting methods, while battery holders with detailed design changes tailored to usability were produced using a 3D printer. Additionally, since it is a custom small-scale production, we achieved a significant reduction in lead time by processing only the CAD data created by the design company without making molds or drawings.

  • 3D Printer
  • Contract manufacturing
  • Plastic utensils and containers

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[Medical Industry Case Study] Design Structure Utilizing the Characteristics of 3D Printers

3D printer manufactured infusion line fixing plate

3D printers offer a lineup of materials that possess the strength and durability necessary not only for prototypes but also for final product use. For example, by incorporating designs that consider the toughness of Nylon 12 and the freedom of shape achievable through 3D printing, it is possible to create simple fixtures and parts with straightforward structures and operations. ■ Processing Method 3D Printing: HP Multi Jet Fusion ■ Material PA12 (Nylon 12) 【Concerns】 - When using multiple infusion line connectors simultaneously, they tended to get tangled, making handling difficult. 【Request】 - We want a simple fixing fixture that can be easily removed without using any tools. 【Proposal】 The Nylon 12 from the 3D printer has high toughness, allowing for the reproduction of structures like springs and hinges. In this case, we adopted a spring structure that utilizes the material's properties for the part that secures the workpiece. By making it an integrated structure, we aimed for an easy-to-operate attachment mechanism and reduced the number of parts, making the fixture itself easier to manage.

  • 3D Printer
  • Contract manufacturing
  • Plastic utensils and containers

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[Aerospace Industry Product Example] 3D Printed Air Duct

ULTEM 9085 with low outgassing and excellent flame retardant properties.

■ Processing Method 3D Printing: FDM (Fused Deposition Modeling) ■ Material ULTEM9085 (PEI) [Certification Standard: FAR 25.853] ■ Size 850×250×200 (mm) ■ Selection Points - Large irregular pipes can be formed as a single piece without joints - Structure unique to 3D printers that allows for internal partitions (design without restrictions is possible) - Optimal low outgassing properties for space environments

  • 3D Printer
  • Piping Materials
  • Prototype Services

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[Automotive Industry Case Study] Achieving High Precision through the Fusion of 3D Printing and Machining

3D printer-made front bumper inspection jig

In the automotive production line, which requires strict quality control, various inspection jigs are used to verify the dimensional accuracy of parts. Many of these jigs are made of heavy metal, which adds to the burden on workers and leads to decreased productivity. Our company can produce high-precision inspection jigs by combining 3D printing and machining. ■ Processing Method FDM × SLS × Machining ■ Material ASA + Nylon 12 ■ Size 800 × 400 × 80 mm 【Concerns】 - The jigs are heavy and pose a significant physical burden during repetitive tasks. - They are large, and precision cannot be achieved with 3D printing alone. 【Requests】 - We want to reduce the burden on workers. - We also need precision for inspection purposes. 【Proposal】 By using a large-scale modeling machine to create a base component for strength in one piece and producing the frame in smaller sections, we can repair it by replacing only the damaged parts in case of breakage. Most importantly, to achieve dimensional accuracy that cannot be realized with 3D printing alone, we finished the jigs with machining to achieve a dimensional accuracy of ±0.2 mm. We successfully transformed the jigs into a resin form that can be used on-site, reducing weight (from 6 kg to 3 kg). This has alleviated the burden on workers and improved work efficiency.

  • Other Auto Parts
  • Prototype Services
  • 3D Printer

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[Automotive Industry Case Study] Extreme Weight Reduction with 3D Printing

3D printer-made fixture for headlight opening inspection

The inspection tools for mounting automobile headlights are often made of metal, which poses a significant burden on workers due to their weight. Our company can digitize the actual items using a 3D scanner and convert the inspection tools to resin in a short period. By transitioning from metal to resin and optimizing the topology to achieve extreme lightweighting, we can significantly reduce the burden on workers and enhance safety measures. ■ Processing Method 3D Printing: FDM (Fused Deposition Modeling) ■ Material ABS-M30 (Blue) ■ Size 320 × 230 × 190 (mm) 【Concerns】 - The inspection tools are heavy, creating a significant physical burden during repetitive tasks. 【Requests】 - We want to reduce the burden on workers. - We also require precision for inspection purposes. 【Proposal】 To address the primary issue of "weight," we not only changed the material from metal to resin but also applied topology optimization technology. By creating a sparse internal structure, we were able to maintain strength while reducing the weight to one-tenth (from 5kg to 500g). Additionally, by 3D scanning the actual item and converting it into CAD data, we ensured that it closely resembles the original, allowing for comparative verification with the original data.

  • Other Auto Parts
  • Prototype Services
  • 3D Printer

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[Product Case for the Automotive Industry] 3D Printed Tail Lamp

Achieving realistic models with a rich variety of color options and surface finishing techniques.

■ Processing Method 3D Printing: Polyjet (UV Curing Method) ■ Material Acrylic-like ■ Size Φ100×20 (mm) ■ Selection Points - Color variations available in over 360,000 colors - Surface finishing through polishing after 3D printing output

  • Other Auto Parts
  • Prototype Services
  • 3D Printer

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[Product Case for the Automotive Industry] 3D Printed Shift Lever

Utilizing digital data to express realistic textures.

■ Processing Method 3D Printing: Polyjet (UV Curing Method) ■ Material Acrylic-like + Rubber-like ■ Size 120×60×40 (mm) ■ Selection Points - Realistic reproduction of color and texture - Color variations available from over 360,000 colors - Reduced development time due to mold-less production - Multiple hardness options for rubber-like material

  • Other Auto Parts
  • Prototype Services
  • 3D Printer

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[Product Case for the Automotive Industry] 3D Printed Steering Wheel

Integrated molding of two materials: acrylic and rubber.

■ Processing Method 3D Printing: Polyjet (UV Curing Method) ■ Material Acrylic-like + Rubber-like ■ Size φ410×100 (mm) ■ Selection Points - Integrated molding of two different types of materials - Shortened production time and cost reduction by manufacturing only from the completed design without the need for assembly drawings - Digital modeling that enables the reproduction of texture processing using only digital photographs - Multiple hardness options available for rubber-like material

  • Other Auto Parts
  • Prototype Services
  • 3D Printer

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We can bring your product to life even without design blueprints.

Solving challenges in GMP manufacturing with resin materials, design support, and processing.

Our company has approximately 10 years of experience in the manufacturing of medical devices, and we handle not only manufacturing but also the management of traceability for medical resin materials. Among these, we can procure materials that comply with USP Class VI, suitable for biopharmaceuticals and GMP manufacturing. Additionally, even without design drawings, we utilize the latest technologies such as 3D scanning and 3D printing to provide support for design and processing based on actual products, helping to improve bottlenecks in production and realize ideas for product development. We pride ourselves on offering consistent support from design assistance to manufacturing, closely aligning with your ultimate goals, even if you are unsure about where or how to start your inquiries. Please feel free to contact us.

  • 3D Printer
  • Processing Contract
  • Contract manufacturing

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Rapid realization of product development through material selection and engineering.

Support from medical materials and design to prototype verification and mass production, all in one.

Our company is engaged in the manufacturing of medical devices and also handles medical materials primarily made from resin. We offer a wide range of biocompatible resins, including implant-grade, short-term contact grade, and other materials suitable for sterilization. As various conditions such as the class of medical devices, usage environment, and sterilization requirements overlap, the hurdles for availability increase. Consequently, we are seeing a growing number of inquiries for material selection, and we can propose materials tailored to specific applications. Additionally, by being involved from the design and development stage, we support manufacturing methods and costs for the final product, which is one of our strengths. Utilizing the latest technologies such as 3D printers and 3D/CT scanning, we can conduct design, prototyping, and verification, providing services to realize product commercialization more swiftly and reliably.

  • Contract manufacturing
  • 3D Printer
  • Processing Contract

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Proven track record in recruitment! The aerospace, space, and defense sectors are precisely where 3D printers excel.

Materials that meet specifications, with many adoption results in flight models and jigs.

In response to the unique demands of the aerospace, space, and defense sectors, such as small lot sizes, lightweight materials, short delivery times, and space-saving designs with complex shapes, we have received numerous adoptions of 3D printers for flight models, fitting models, and dedicated tooling. ◇ Materials used for flight products FDM method: ULTEM1010, ULTEM9085, Antero800NA ◇ Materials used for fitting models and tooling FDM method: ABS, Nylon 6 SLS method: PPS, PA2200 MJF method: PA, PP, and others Because this industry places a strong emphasis on results, if you consult with us, we will provide full support. Please feel free to contact us.

  • Contract manufacturing
  • Processing Contract
  • 3D Printer

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3D Printing x Impeller and Piping Prototyping

PPS, prototype with nylon resin

Is there anything you are having trouble with regarding the prototype? With our 3D printing contract service, we can offer shorter lead times and lower costs compared to manufacturing with molds or machining. You can choose from materials such as heat-resistant resin PPS natural, PPS glass, nylon, and more. We have 31 high-end 3D printers, allowing us to accommodate a wide range from prototypes to final products. We will suggest various materials tailored to your application.

  • Contract manufacturing
  • Processing Contract
  • 3D Printer

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Introduction of echo gel pads suitable for flaw detection with robots.

No need for wiping with "anhydrous gel" for ultrasonic flaw detection!

Our Echo Gel Pads are dry couplants (anhydrous contact media) that can be used for ultrasonic testing. Since they do not contain water, they are ideal for use with products that should not get wet and in environments where it is difficult to wipe off contact media. They also work exceptionally well with automated testing equipment. We offer five thickness standards, and in addition to the conventional hydrophilic type, we now have a hydrophobic option. The hydrophobic type is easy to handle, especially in combination with gel or for measurements underwater, and is being increasingly adopted. It is also possible to fill measurement points with the Echo Gel Pad for testing. In addition to standard products, we also provide custom designs and molding services, ensuring a consistent approach from design to production. We offer high flexibility in materials and shapes, allowing us to create custom products that meet your specific needs. If you are interested, please give it a try.

  • others

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Attention those struggling with nylon shortages! Introduction of 3D printer utilization examples.

For those struggling with molded products due to the global nylon shortage, 3D printing is possible using nylon 12.

We have adopted a powdered type of "Nylon 12" as an alternative to Nylon 6 and Nylon 66, which can be shaped using a 3D printer. - Raw materials are difficult to obtain, and we are looking for alternative materials within the same nylon category. - We would like to obtain prototypes within 1 to 2 weeks. - For annual production quantities of 100 to 500 units, using molds is not cost-effective. - Due to complex shapes, machining costs become high. If you are facing such challenges, we recommend Nylon 12 using the PBF method. 【Features of Nylon 12】 ■ Tough and resistant to cracking ■ Can be shaped without supports, enabling complex geometries ■ Movable parts can be produced without assembly ■ Can be designed to match the shape, operation, and mounting mechanisms of the workpiece, allowing for small-scale production 【Solution Examples】 ■ Cost reduction for functional evaluation prototypes ■ Quick procurement of parts ■ Cost reduction for low-volume, high-variety final products ■ Supply of discontinued parts *For more details, please download the PDF materials or feel free to contact us.

  • Other polymer materials
  • Contract manufacturing
  • Processing Contract

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Super Engineering Plastic "Sumika Super S1000"

A water absorption rate that is one order of magnitude lower than polyimide-based resins! It produces less burr during cutting, making it suitable for precision machining.

The "Sumika Super S1000" is an all-aromatic polyester resin that exhibits excellent heat resistance, withstanding temperatures of 400°C without melting or deforming, and a continuous use temperature of 260°C. It has low cutting resistance and minimal melting due to heat, making it suitable for precision machining. It contains few impurities such as metal ions, is flame-retardant, and the main component of the gases produced during combustion is carbon dioxide. 【Features】 ■ Heat resistance properties ■ Mechanical properties ■ Chemical properties ■ Machinability *For more details, please refer to the PDF document or feel free to contact us.

  • Engineering Plastics
  • Processing Contract

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Super Engineering Plastic "Sumika Super S300"

Maintains the low wear coefficient of PTFE! Has a high limit PV value among non-lubricated sliding materials.

"Sumika Super S300" is a sliding material with excellent sliding properties, filled with the fully aromatic polyester resin "Sumika Super E101" in PTFE. The wear resistance and compressive creep characteristics, which are drawbacks of PTFE, have been significantly improved while maintaining the low wear coefficient inherent to PTFE. It has a high limit PV value among non-lubricated sliding materials, making it difficult to scratch even when the counterpart material is soft metals like SUS or aluminum. [Features] ■ Sliding characteristics ■ Heat resistance characteristics ■ Chemical characteristics *For more details, please refer to the PDF document or feel free to contact us.

  • Engineering Plastics
  • Processing Contract

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Super Engineering Plastic "Sumika Excel PES"

Flame-retardant with very low smoke emission during combustion! A material that ranks high among thermoplastic materials.

"Sumika Excel PES" is an amber-colored transparent amorphous resin. It possesses heat resistance in the mid-high range of transparent resin materials and excels in practical and mechanical properties at high temperatures. The elastic modulus at temperatures above 100-150°C and the creep characteristics up to 180°C are at a high level among thermoplastic materials. [Features] ■ Heat resistance ■ Mechanical properties ■ Chemical properties ■ Machinability *For more details, please refer to the PDF document or feel free to contact us.

  • Engineering Plastics
  • Processing Contract

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Super Engineering Plastic "PEEK"

Low outgassing and metal ion leaching! It does not dissolve in any chemicals other than concentrated sulfuric acid.

"PEEK (Polyether Ether Ketone)" is a thermoplastic ultra-high-temperature polymer resin that combines excellent mechanical properties and functionality. It excels in fatigue resistance, impact resistance, and creep resistance, and is chemically resistant to all substances except concentrated sulfuric acid. It is a pure material with low gas and metal ion leaching. Additionally, it can be welded. [Features] - Heat resistance - Mechanical properties - Chemical properties - Machinability *For more details, please refer to the PDF document or feel free to contact us.

  • Engineering Plastics
  • Processing Contract

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Super Engineering Plastic Meridin 7000 Series

It can be used at 482°C for a short time! It also excels in creep resistance and electrical insulation properties.

The "Meldin 7000 Series" is a fully aromatic polyimide resin that maintains excellent mechanical properties from low to high temperatures, with outstanding heat resistance. It can be used at 482°C for short periods. Additionally, it excels in wear resistance, creep resistance, and electrical insulation. There are two types available: "7001-Pure Grade" and "7021-15% Graphite Filled." 【Features】 ■ Heat resistance: Continuous use temperature of 315°C, intermittent use temperature of 482°C ■ Wear resistance: Stable mechanical properties at high temperatures ■ Low contamination: Low metal ion leaching / low outgassing ■ Electrical insulation ■ Resistant to solvents, grease, and oil *For more details, please refer to the PDF document or feel free to contact us.

  • Engineering Plastics
  • Processing Contract

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High-precision cutting processing

Introduction to the high-precision resin cutting processing technology developed over approximately 80 years of history in resin processing.

Our company selects processing methods and conditions based on the characteristics and shapes of high-performance resin materials, and carries out resin product processing that meets customer requirements. We have a wide variety of materials, ranging from general-purpose resins to high-performance resins. We also sell materials. With ultra-precision processing technology, we support manufacturing around the world. Please feel free to contact us when needed. 【Features】 ■ A wide variety of materials available, from general-purpose resins to high-performance resins ■ Material sales are also available ■ We boast one of the highest handling volumes of PEEK materials in the world *For more details, please refer to the PDF document or feel free to contact us.

  • Contract measurement
  • Processing Contract

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3D Printer × High-Performance Resin <Super Engineering Plastics Now Usable!>

Not only for prototypes, but also applicable for jigs and final products! We offer 3D printing services.

We handle 3D printers that can use high-performance resins. We offer material suggestions tailored to applications such as heat resistance, chemical resistance, and flame retardancy. These can be utilized not only for prototypes but also for jigs and final products. Please feel free to contact us when you need assistance. 【Product Lineup】 ■ FDM Method: PEKK, PEI (ULTEM), Nylon 12 with carbon fiber, PC ■ SLS Method: Nylon 12, Nylon 12 (flame-retardant grade) ■ PBF Method: PPS, PPS with glass fiber, PPS with carbon fiber ■ HP MJF Method: Nylon 12, Polypropylene *For more details, please refer to the PDF materials or feel free to contact us.

  • Contract manufacturing

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3D printer × jig: Precision assurance is also possible through secondary processing!

Guarantees a precision of ±0.05 in machining after shaping.

By performing machining after shaping, the guaranteed accuracy improves. Dimensional tolerance ±0.05mm Surface roughness Ra1.6 to 3.2 Other secondary processing options available: blasting treatment, barrel polishing, chemical etching treatment *Black matte treatment for optical components is also possible.

  • Processing Contract
  • Contract manufacturing
  • 3D Printer

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Eighty Island Proceed Co., Ltd. Company Profile

Yashoshima Proceed, with over 80 years of experience, supports the "resinization" of products through comprehensive technology!

Hachijima Proceed has been dedicated to resin and machining for over 80 years since its founding, cultivating unique know-how and approaching cutting-edge technology by introducing 3D printers. We propose suitable processing and technical information according to applications, meeting customer expectations in advanced industrial fields such as aerospace, medical, semiconductors, and construction, where extreme precision is required. High-performance resins continue to evolve endlessly. Our company supports manufacturing with comprehensive capabilities and continues to challenge activities that pave the way for its future. 【Business Activities】 ■ Manufacturing and sales of high-performance resin parts ■ Sales of engineering plastics and super engineering plastics ■ 3D printing services ■ 3D scanning services ■ 3D data conversion and creation services ■ Measurement and verification ■ Design *For more details, please refer to the PDF document or feel free to contact us.

  • Other polymer materials
  • 3D Printer
  • Contract measurement

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Custom-made phantom for echo.

Faithfully reproducing the requested parts! We provide a consistent service from data creation to manufacturing.

The "Custom-Made Phantom for Ultrasound" faithfully reproduces the desired areas such as blood vessels and organs, and the appearance on the ultrasound can also be adjusted. For clearer images, the use of an ultrasound gel pad is also recommended. Our company offers the production of custom-made phantoms that can be utilized in various scenarios such as education, training, and research and development. Please feel free to contact us when you need assistance. 【Features】 <Example: Ultrasound Phantom (Dog)> ■ Material: SPUG (Segmented Polyurethane Gel) + Urethane ■ Faithfully reproduces the desired areas such as blood vessels and organs ■ The appearance on the ultrasound can also be adjusted ■ For clearer images, the use of an ultrasound gel pad is also recommended *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing
  • 3D Printer

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Supporting drug development with biomaterials and 3D technology.

Even without CAD data or design drawings, we can create data and provide design support based on the actual object!

Eighty Island Proceed possesses traceability management materials for GMP manufacturing and offers suitable materials based on shape and intended use. We also support prototype development for combination devices, and even if there are no CAD data or design drawings, we can create data from actual products and provide design assistance. We create data according to the methods for prototyping or mass production, select appropriate materials, and then carry out the prototype. Please feel free to contact us when you need assistance. 【Features】 ■ Traceability management materials for GMP manufacturing (compliant with USP Class VI) ■ Recommendations for suitable materials based on shape and intended use ■ Support for prototype development of combination devices ■ Data creation from actual products and design assistance available even without design drawings ■ Prototyping conducted after selecting appropriate materials *For more details, please refer to the PDF materials or feel free to contact us.

  • Contract manufacturing
  • 3D Printer
  • Other polymer materials

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3D printed model

3D model shaping commissioned! It is also possible to create models using materials that can be sterilized in an autoclave.

Eighty Island Proceed manufactures "3D print models" from medical (DICOM) data. For bone models and similar items, we can also create models using materials that are autoclavable. We start with custom-made models from individual medical data and produce various organs. 【Features】 ■ Manufactured from medical (DICOM) data ■ Bone models and similar items can be made using autoclavable materials ■ Custom-made models from individual medical data, producing various organs *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing
  • 3D Printer

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Microneedle port puncture training model

The sensation at the fingertips is incredibly realistic! You can repeatedly train on the very techniques used in medical settings.

The "Microneedle Port Puncture Training Model" is a training model for puncturing a CV port placed via the subclavian vein and internal jugular vein. The basic components consist of a "chest plaster model (plaster 3D printed model)" and a "skin model (special rubber)." The tactile sensation of the fingertips through the skin model made of special rubber is very realistic, allowing for repeated training of the techniques used in medical settings. 【Features】 ■ The tactile sensation of the fingertips through the skin model made of special rubber is very realistic. ■ Techniques used in medical settings can be repeatedly trained. ■ Basic components: - Chest plaster model (plaster 3D printed model) - Skin model (special rubber) *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing
  • 3D Printer

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Bone Model "Japan Custom Bone"

Introducing a multilayered bone model that also reproduces the shape and mechanical properties of Japanese bones!

"Japan Custom Bone" is a bone model that pursues biological hardness using skeletal data from Japanese individuals. We offer a lineup including femurs, radii, sacra, and hip joint models, with the option to select the thickness of cortical and cancellous bone. We can create custom products tailored to your requests. Please feel free to contact us when needed. 【Features】 ■ Reproduces cortical and cancellous bone ■ Reproduces the shape and mechanical properties of Japanese bones ■ Custom products can be created according to your requests ■ Cut to the necessary size for the desired grade ■ Two-layer blocks are also available *For more details, please refer to the PDF materials or feel free to contact us.

  • Contract manufacturing
  • 3D Printer

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We provide support in all areas of healthcare.

We produce a variety of products from organ models to membranes based on molds! We also have extensive experience with human models for device evaluation.

Our company supports the entire medical field with high-precision resin cutting, 3D printing, rubber molding, human models for device evaluation, 3D scanning, and data creation. We manufacture a variety of products from materials such as silicone rubber, polyurethane, and stainless steel elastomers, ranging from organ models to membranes through molding. We also have extensive experience in human models for device evaluation, including endoscope insertion evaluation, electrosurgical incision, and ultrasound phantoms. We provide high-quality 3D printed products under strict production management in accordance with ISO 13485, ensuring safe and reliable products. 【Services Offered】 ■ High-precision resin cutting ■ 3D printing ■ Rubber molding ■ Human models for device evaluation ■ 3D scanning and data creation *For more details, please refer to the PDF document or feel free to contact us.

  • 3D Printer
  • Contract manufacturing
  • Processing Contract

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Training model "Mammotome Phantom"

Training is possible using the same equipment as in actual procedures! Several simulated tumors are placed inside.

The "Mammotome Phantom" is a training model for the Mammotome biopsy technique, made from materials suitable for vacuum-assisted biopsy. Inside, there are several simulated tumors that can be visualized using ultrasound, allowing training with the same equipment used in actual procedures. Additionally, the tumor areas are colored, making it easy to visually confirm the presence or absence of key components in the collected samples. 【Features】 ■ Training model for the Mammotome biopsy technique ■ Made from materials suitable for vacuum-assisted biopsy ■ Contains several simulated tumors that can be visualized with ultrasound ■ Allows training using the same equipment as in actual procedures ■ Easy visual confirmation of the presence or absence of key components in the collected samples *For more details, please refer to the PDF document or feel free to contact us.

  • others

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Echo-guided puncture simulator "Echo Shot"

You can perform venipuncture simulation while confirming clear echo images! The delivery time is approximately two weeks after your order.

The "Echo Shot" is a product that allows for venipuncture simulation while confirming clear echo images. The blood vessels and subcutaneous tissue closely mimic the tactile sensation and hardness of actual punctures, utilizing special materials that provide clear images of the simulated vascular lumen. The surface is colored skin-tone for blind simulation, and the puncture results can be visually confirmed through the transparent back. 【Features】 ■ Utilizes special materials that provide clear images of the simulated vascular lumen ■ Blood vessels and subcutaneous tissue closely mimic the tactile sensation and hardness of actual punctures ■ Surface is colored skin-tone ■ Puncture results can be visually confirmed through the transparent back ■ Compact, does not dry out, and has high temporal stability, making it easy to handle *For more details, please refer to the PDF materials or feel free to contact us.

  • Other image-related equipment
  • others

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Ultrasound diagnostic "Echo Gel Pad F"

Place the film on one side to improve strength and sliding properties! Clear B-mode images can be obtained without compressing the body surface.

The "Echo Gel Pad F" is suitable for diagnosing areas that are close to the surface, which have been a weakness of ultrasound. It features a film on one side to enhance strength and sliding properties, and uses a flexible polyurethane gel, along with a fixing band. Custom options are available to meet your requirements for shape, hardness, and more. 【Features】 ■ Suitable for diagnosing areas that are close to the surface ■ Film on one side enhances strength and sliding properties ■ Includes a fixing band ■ Gel can be easily secured to the probe ■ Provides clear B-mode images without compressing the body surface *For more details, please refer to the PDF document or feel free to contact us.

  • others

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Ultrasound diagnostic "Echo Gel Pad (Medical Use)"

Biological areas with uneven surfaces and the diagnosis of surface tissues are effectively enhanced! This material was developed to obtain clear images.

This product is an "Echo Gel Pad (medical use)" developed for ultrasound diagnostics to clearly depict uneven biological surfaces and superficial areas, providing clear images without artifacts. It complies with ISO 10993 "Biological evaluation of medical devices." Using a highly flexible polyurethane gel, it is made from a material with high temporal stability, unlike traditional gels. 【Features】 - Demonstrates effectiveness in diagnosing biological areas with uneven surfaces and superficial tissues - Complies with ISO 10993 "Biological evaluation of medical devices" - Made from highly flexible polyurethane gel - Unlike traditional gels, it is made from a material with high temporal stability *For more details, please refer to the PDF document or feel free to contact us.

  • others

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Ultrasound examination "Echo Gel Pad (Industrial)"

Ideal for diagnosing areas close to the surface and those intervening in space! Customization is also available to meet your requirements, such as shape and hardness.

This product is an ultrasound examination "Echo Gel Pad (Industrial)" developed as an alternative to gel to reduce deep injury defects caused by the unevenness of the target object and to obtain clearer echo images without hassle. It is suitable for diagnosing areas close to the surface, which have been a weakness of ultrasound. Unlike traditional gels, it uses a polyurethane gel with high temporal stability. Customization according to your requirements for shape, hardness, etc., is also possible. 【Features】 ■ Suitable for diagnosing areas close to the surface ■ Uses a high temporal stability material, polyurethane gel ■ Customization according to your requirements for shape, hardness, etc., is also possible *For more details, please refer to the PDF document or feel free to contact us.

  • others

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3D printing finishing services

Add more value to 3D printing! We offer various finishing services for products after they are printed.

At Hachijima Proceed, we offer not only 3D printing output but also a variety of finishing services for products after molding. We can provide processing such as painting, dyeing, polishing and coating of transparent materials, surface finishing, and hybrid processing (machining finishing). We achieve quality that is difficult to realize with 3D printing alone through our finishing services, applicable from mock-ups to functional verification parts. 【Finishing Service Lineup】 ■ Painting ■ Dyeing ■ Polishing and coating of transparent materials ■ Surface finishing ■ Hybrid processing (machining finishing) *For more details, please refer to the PDF document or feel free to contact us.

  • 3D Printer
  • Processing Contract
  • Surface treatment contract service

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[Manga Materials] Reverse Engineering Utilizing 3D Technology

Proven results in reverse engineering! We support everything from prototype production to evaluation.

This booklet explains reverse engineering through manga. As a method to shorten lead times and rapidly develop excellent products, reverse engineering is spreading across various fields such as automotive, aerospace, and medical. We are currently offering a free manga booklet. If you are interested, please view the PDF from "PDF Download." 【Work Process】 ■Physical Object ■3D/CT Scan ■3D Data Creation (Comparison and Verification) ■Manufacturing (Machining, 3D Printing, Various Analyses, Mold Making) *For more details, please refer to the PDF materials or feel free to contact us.

  • 3D Printer
  • Processing Contract
  • Structural Analysis

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Reverse engineering

80 years of cultivated inspection know-how and technology! We conduct accurate measurements using a combination of various inspection machines, both contact and non-contact.

Our company offers "reverse engineering" services. Yasojima Proceed, with extensive experience in 3D scanning services, also has a wealth of experience in reverse engineering based on scan data. We provide the necessary 3D data in the required format according to our customers' requests, along with consistent support from processing (machining) to output using 3D printers. Thanks to our long-standing experience as a machining manufacturer, we are able to offer meticulous services that take care of every detail, helping to reduce the burden of design work. [Data Created] ■ STL/Voxel Data ■ AutoSurface Surface Data using Point Cloud ■ Surface Data using Point Cloud ■ Surface Data referenced from Point Cloud *For more details, please refer to the PDF document or feel free to contact us.

  • 3D Printer
  • Processing Contract
  • Structural Analysis

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3D Print "HP Multi Jet Fusion"

Exhibits effectiveness during mass production with low anisotropy! In addition to PA12 and PA12 glass beads, we have started accepting orders for PP molding.

Our 3D printing technology, "HP Multi Jet Fusion," is characterized by its fast printing speed, which is effective during mass production, and its low anisotropy in the printed structures. Since the powder serves as a support material, it allows for hollow structures and complex shapes. In addition to PA12 and PA12 with glass beads, we also accept orders for PP printing. 【Features】 ■ The powder serves as a support material, enabling hollow structures and complex shapes. ■ Multiple products with different shapes can be printed simultaneously. ■ There is low anisotropy in strength in the XYZ directions. ■ Post-processing is possible (painting, dyeing, machining). ■ PA12 is certified for biocompatibility (compliant with UPS Class I-VI and ISO 10993). *For more details, please refer to the PDF document or feel free to contact us.

  • 3D Printer
  • Contract manufacturing

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Thermoplastic composite "WR 525"

Composite material with 30% PEEK and 70% carbon fiber! It is an ideal material for applications such as case wear rings.

"WR 525" is a thermoplastic composite that layers carbon fibers within a PEEK matrix. Utilizing its unique thermal expansion properties, it is an ideal material for impeller wear rings, bushings, and case wear rings. It is approved as a non-metallic wear-resistant material under the API610 standard (American Petroleum Institute) and possesses excellent wear resistance and chemical resistance. Additionally, it features high heat resistance and excellent sliding properties, making it suitable for use in pump bearings. 【Features】 ■ Thermoplastic composite with continuous carbon fiber layering ■ Anti-galling/binding properties ■ Excellent mechanical properties (tensile strength: about four times that of stainless steel) ■ Low thermal expansion coefficient *For more details, please refer to the PDF document or feel free to contact us.

  • Composite Materials
  • fiber

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