八十島プロシード List of Products and Services

Our 3D printing 'SLS' uses nylon 12 material with toughness and heat resistance, enabling the creation of more detailed models. Due to its toughness and heat resistance, autoclave sterilization is also possible. Since the nylon powder serves as a support material, intricate structures and complex shapes can be precisely realized. 【Features】 ■ The powder acts as a support material, allowing for hollow structures and complex shapes. ■ Multiple products with different shapes can be created simultaneously. ■ Large size printing is possible (printing area x670×y360×z560mm). ■ Finishing processes are available (painting, dyeing, machining). *For more details, please refer to the PDF document or feel free to contact us.

• 3D Printer
• Contract manufacturing

Our 3D printing 'PBF' uses TreMill PPS, a PPS resin microparticle with suitable fluidity and polymer characteristics for the powder bed fusion method, thanks to Toray Industries' unique polymer design technology. It is also possible to select heat-resistant and strength-enhanced materials, such as those containing carbon fiber or glass fiber. The parts to be formed are melted and sintered by a laser, while the unsintered powder material serves as a support material, making it particularly suitable for hollow structure fabrication. 【Features】 ■ The powder serves as a support material, allowing for hollow structures and complex shapes. ■ Multiple products with different shapes can be fabricated simultaneously. ■ Finishing processes are possible (painting, dyeing, machining). ■ TreMill PPS, suitable for fabrication, is used based on Toray Industries' polymer design. *For more details, please refer to the PDF document or feel free to contact us.

• 3D Printer
• Contract manufacturing

Our company's 3D printing 'FDM' models three-dimensional objects by layering resin materials that are melted by heat. Various resin materials can be selected according to the application and purpose. It is capable of large-scale modeling with a build area of x910×y605×z910mm, and finishing processes such as painting, bonding, and machining are possible. 【Features】 ■ Various resin materials can be selected according to the application and purpose (real materials) ■ Internal structures (solid, sparse) can be modified ■ Large-scale modeling is possible (build area x910×y605×z910mm) ■ Finishing processes are possible (painting, bonding, machining) *For more details, please refer to the PDF document or feel free to contact us.

• 3D Printer
• Contract manufacturing

Our 3D printing service, "Inkjet," delivers full-color gypsum models with millions of color combinations, allowing us to convey your product image more vividly. Since gypsum powder serves as a support material, we can accurately create hollow structures and complex shapes. Even aerial models of single-family homes can be realized with detailed textures of each room's interior, enabling you to present a model that closely resembles the actual product, which helps convey your vision more accurately and facilitates smoother business negotiations. 【Features】 ■ Full-color gypsum models can convey product images more vividly. ■ Hollow structures and complex shapes can be realized with precision. ■ Detailed textures of each room's interior can be accurately represented. ■ Business negotiations can proceed smoothly. *For more details, please refer to the PDF document or feel free to contact us.

• 3D Printer
• Contract manufacturing

Our 3D printing 'PolyJet' offers color variations with over 360,000 colors, enabling the reproduction of texture mapping. We consolidate the two processes of prototyping and painting into one, reducing lead time. Simultaneous molding of rubber-like and rigid materials is possible, and post-processing polishing is available as an option. 【Features】 ■ Consolidation of the two processes of prototyping and painting into one to reduce lead time ■ Simultaneous molding of rubber-like and rigid materials ■ Ability to reproduce texture mapping ■ Post-processing polishing option available ■ Layer pitch of 14–16μm / 27–30μm *For more details, please refer to the PDF document or feel free to contact us.

• 3D Printer
• Prototype Services
• Contract manufacturing

3D scanning refers to the measurement of physical objects using a 3D scanner in a non-contact manner. By using a non-contact three-dimensional measuring device, it is possible to create 3D CAD data from products that only exist in physical form, as well as to scan freeform surfaces that are difficult to measure or clay models created by hand, thereby utilizing it for various applications such as converting to 3D CAD data. Additionally, in our comparison and verification services, we leverage the verification know-how we have developed through the history of product manufacturing and finished product verification to propose solutions for the verification of our customers' products. 【3D Scanners】 ■ Camera: smart SCAN (manufactured by HEXAGON Metrology) ■ Camera: ATOS Core 500 (manufactured by GOM) ■ Laser: FARO Edge Scan Arm HD (manufactured by FARO) *For more details, please refer to the PDF materials or feel free to contact us.

• 3D Printer
• 3D CAD
• Contract Analysis

Even though we refer to them as 3D printers, they are actually categorized into various types based on their manufacturing methods and the materials used. It is very important to understand the characteristics of each type in order to select the appropriate 3D printer based on the intended use and the shape of the product being created. This document outlines the lineup of 3D printers handled by Yashima Proceed, including their build areas, compatible materials, features, and application examples. We encourage you to read it. [Contents] ■ Printing Method ■ Build Area ■ Compatible Materials ■ Features ■ Application Examples *For more details, please refer to the PDF document or feel free to contact us.

• 3D Printer
• Contract manufacturing

Our company’s 3D printers, SLS (Selective Laser Sintering) and HP Multi Jet Fusion, are compatible with Nylon 12. Nylon 12 is excellent in toughness, strength, and flexibility, making it suitable not only for prototypes to verify shapes but also for functional verification models. Additionally, due to its biocompatibility and autoclave resistance, it is used as a final product in medical applications. Powder-based manufacturing allows for multiple parts to be arranged in the build area and produced together, effectively utilizing materials and build space, which can reduce the cost per product. If you are interested, please give it a try.

• Contract manufacturing
• Processing Contract

Features of 3D printed objects using TREMIL(R) PPS: 1. High strength, high rigidity, fatigue resistance, and creep resistance. 2. High flame retardancy and excellent long-term heat resistance. 3. Good chemical resistance. 4. Extremely low water absorption. 5. Good electrical properties.

• Prototype Services
• Contract manufacturing
• Processing Contract

The major strengths of 3D printed products are the realization of complex shapes and speed. By adopting topology optimization in the design, it is possible to achieve weight reduction, and by applying high-precision machining, it can be used as a jig that realizes lightweight design. Additionally, "hybrid processing" refers to the technology of finishing dimensions that require precision through machining after outputting with a 3D printer. In some cases, the output from a 3D printer alone may not meet the required precision for surface roughness and dimensional tolerances, but through hybrid processing, it is possible to achieve dimensional accuracy of ±0.05mm and surface roughness of Ra1.6 to 3.2. By hybridizing top-class domestic 3D printer facilities and achievements with the know-how of resin machining cultivated over 84 years, we support your manufacturing from prototyping and development to final product realization. *For more details, please refer to the PDF materials or feel free to contact us.

• Processing Jig

Topology optimization technology is not a new concept, but with the proof that 3D printed products can be implemented in fields such as aviation, the freedom of shape has progressed, leading to remarkable advancements in design thinking. At Yashima Proceed, we use specialized optimization design software to provide 3D CAD data based on analysis results! If you are considering material alternatives from metals and resins or further weight reduction of parts, please take a look at our case studies and consult with us. *Easy-to-understand explanations in manga! For more details, please download from the form below. [Published Case Study] ~Case Study on Lightweighting of Robot Arms~ ◆Main Process◆ Defining optimization areas ⇒ Optimization using specialized software ⇒ Modeling while referring to results (reverse engineering) *Please consult us if you are considering lightweighting or the adoption of alternative materials after downloading the materials.

• Contract manufacturing
• Processing Contract

★☆Currently, among those who request materials, we will randomly select 5 people to receive a "PEEK surface roughness (Ra) sample" as a gift!☆★ PEEK is an industrial plastic material (super engineering plastic) that combines excellent mechanical properties and functionality. It has sufficient resistance even in harsh environments and exhibits outstanding characteristics over a wide range, including high temperatures, making it suitable for functional components in various industries. 【Features of PEEK】 ■ Continuous use temperature 250℃ ■ Load deflection temperature 140℃ ■ Heat water resistance 200℃ / Steam resistance 300℃ ■ Fatigue resistance / Wear resistance / Impact resistance ■ Chemical resistance ■ Compliant with food sanitation laws / FDA approved ■ Radiation resistance ■ Flame retardant Due to its stable characteristics, it is considered an expensive material among engineering plastics. Therefore, most purchases are made in standard sizes, and you may be struggling with material costs or storage issues. Yatojima Proceed will solve such problems! If you let us know your desired size and quantity, we will deliver it to you quickly and at a lower cost. *For details, please request materials or view the PDF data from the download.

• Engineering Plastics

PEEK resin is widely used in the automotive field, leveraging its excellent mechanical strength (rigidity, fatigue resistance, etc.) and heat resistance. It has a strong track record in areas around the engine that require strength and heat resistance, and it is also adopted as an alternative material to metal parts to improve performance and reduce weight.

• Plastic bearings

■Through welding and bonding processing of PEEK, we have achieved the processing of complex products that are outside standard sizes. ■Since PEEK resin is more expensive compared to other resins, machining from large materials results in a lot of waste, making it cost-prohibitive. PEEK was adopted because it can accommodate shapes that would result in significant material loss through cutting and various shapes that cannot be processed by cutting alone.

• Engineering Plastics

To eliminate unevenness during film formation on the substrate, a low water absorption super engineering plastic "Sumika Super S1000" has been adopted. ■ Example of use: Carrier parts of CVD equipment ■ Material: Sumika Super S1000 ■ Processing: Mechanical cutting processing ■ Reason for adoption: Low water absorption, prevention of chipping and damage to the carrier.

• Engineering Plastics

Our company offers a wide range of heat-resistant plastic materials, including PEEK and polyimide, with a temperature resistance of over 200°C. Super engineering plastics are gaining recognition and demand not only in the semiconductor industry, which is experiencing rapid growth, but also in other industries, attracting attention as an alternative to metals. We also select materials suitable for specific applications and specifications, so please feel free to contact us.

• Engineering Plastics

By switching to the graphite filler of the polyimide resin MELDIN, which excels in plasma resistance and wear resistance, from other polyimide resins for the spacer of the plasma coating device, we have achieved a reduction in component costs.

• shaft
• Sealing

To prevent damage due to cracking and reduce the frequency of replacements, polyimide resin MELDIN has been adopted as an alternative to ceramics.

• shaft

To improve the durability of components used in harsh environments, polyimide resin MELDIN has been adopted as an alternative to quartz.

• Etching Equipment

Our company sells machined products made from high-performance resins known as super engineering plastics, as well as the materials themselves. We primarily serve the semiconductor and LCD industries, but our reach extends to various fields such as electronic components, automotive, precision machinery, and food industries, with an increasing track record in medical devices and the aerospace industry. Please leave all your concerns regarding resin selection, processing accuracy, cost reduction, and small quantity purchases to us! ■ For more details, please refer to the survey at the bottom ■

• Processing Contract

PEEK is a thermoplastic ultra-high-performance polymer resin that combines excellent mechanical properties, outstanding fatigue resistance, impact resistance, and creep resistance. It is chemically resistant to all substances except concentrated sulfuric acid and is a pure material with minimal gas and metal ion leaching. Additionally, it is a material that can be welded.

• Engineering Plastics
• plastic
• Other machine elements

Sumiproi CK4600 is a reinforced grade of PEEK (polyether ether ketone) filled with carbon fibers from Victrex. In addition to the inherent characteristics of PEEK, it is a material with excellent mechanical properties such as modulus of elasticity and fatigue resistance.

• Engineering Plastics

MELDIN 7001 series is a fully aromatic polyimide resin that maintains excellent heat resistance and outstanding mechanical properties. It can be used at 482°C for short periods of time. Additionally, it excels in wear resistance, creep resistance, and electrical insulation.

• Engineering Plastics
• plastic

The Sumika Super (formerly Econol) S1000 series is a fully aromatic polyester resin with excellent heat resistance, capable of withstanding temperatures up to 400°C without melting or deforming, and a continuous use temperature of 260°C. It has low cutting resistance and minimal melting due to heat generation, making it a suitable material for precision machining.

• Engineering Plastics
• plastic

Sumika Excel PES, an amber-colored transparent amorphous resin, possesses the highest level of heat resistance among transparent resin materials. It excels in practical properties and mechanical characteristics at high temperatures, with a modulus of elasticity at temperatures above 100 to 150°C and creep characteristics up to 180°C, making it a material of high quality among thermoplastic materials.

• Engineering Plastics

Sumika Super (formerly Econol) S300 is a resin with excellent sliding properties, filled with all-aromatic polyester resin Sumika Super E101, which significantly improves the wear resistance and compressive creep characteristics that are shortcomings of PTFE, while maintaining the low wear coefficient inherent to PTFE.

• Engineering Plastics
• plastic

The "MELDIN 7000 Series" is a high-performance heat-resistant resin that can be continuously used at high temperatures of 315°C. It is resistant to wear and possesses excellent mechanical properties at high temperatures. It has low elution of metal ions and minimal outgassing, and it excels in electrical insulation as well as resistance to solvents, grease, and oil. It has already demonstrated numerous applications in semiconductors, FPDs, and vacuum equipment. We are currently offering a PDF document that provides actual case studies and physical property data as a gift. ■ Please see below for application details ■

• Engineering Plastics