ＪＵＫＩ List of Products and Services

A groundbreaking robot that breaks the common sense of screw tightening work from above! Are you performing screw tightening on connectors that require access to the back of the circuit board using the following method? Connector insertion → Connector fixing (using a jig) → Circuit board flipping → Screw tightening → Circuit board flipping → Jig removal → Next process The JUKI automatic insertion machine JM-E01 is an automated machine equipped with gantry robots above and below, allowing for simultaneous connector insertion and screw tightening from above. [Challenges] - Parts may fall or get damaged due to going through multiple work processes. - Non-value-added tasks such as jig creation, setup, and flipping occur. - Multiple pieces of equipment are needed for automation, including jig setup, insertion, flipping, screw tightening, flipping, and jig removal. [Implementation Effects] - Access to the back of the circuit board is possible, eliminating the need for fixing and flipping processes. - Production is possible without jig setup. - Simultaneous work from above and below combines multiple processes into one. We can confirm and demonstrate with your parts. If you are having trouble with screw tightening, please feel free to contact us.

• Mounter

The RS series, equipped with the flexibility and efficiency to meet diverse needs, has evolved further with the introduction of the high-speed smart modular mounter RS-2 to JUKI's lineup. ■ 1-head mounter with a top-class speed of 50,000 CPH By bringing the laser sensor closer to the circuit board and shortening the movement time from suction to mounting, it achieves an optimal takt of 50,000 CPH (under optimal conditions). ■ Equipped with the "Takumi Head," which adjusts the height of the recognition sensor The Takumi Head automatically adjusts the height of the laser sensor that recognizes component shapes according to the height of the components being mounted, allowing for optimal and maximum takt for various component sizes and shapes. ■ Wide compatibility with components It can accommodate component sizes from 03015 to 74mm square, or up to 50mm x 150mm. It also supports a wide range of component heights, with a maximum of 25mm for mounting.

• Mounter

**Features of the ISM Series** - Compact yet high-capacity automated warehouse - Reduction of labor hours for inventory tasks through system management - Realization of labor-saving (thorough implementation of first-in, first-out for products, addressing the complexity of warehouse management) - Reduction of human errors **Evolution Points of the Conventional ISM Series** - Collaboration with autonomous mobile robots (AMR) allows for inbound and outbound operations from the machine front - No need to navigate around the back of the machine, enabling efficient operations - Significant reduction of dead space on and within shelves

• Other mounting machines

Are you facing any of these concerns regarding the automation of the parts insertion process and screw tightening process? - Want to automate but don't know how to proceed - Differences in parts supply forms from manufacturers require various specialized machines, putting pressure on the factory space - Manual screw tightening work has quality variations and is unstable The newly released JUKI JM-E01 is a groundbreaking machine that automates both the parts insertion and screw tightening processes simultaneously in a single unit. It also has a high versatility, accommodating parts up to 150mm in size, 90mm in height (80mm for the main body), and weighing up to 400g, making it suitable for automating all types of parts insertion. Please take a look below for more information about the JM-E01, which achieves high efficiency, high versatility, and high quality. 【Features of the Multi-Task Platform JM-E01】 ■ High Efficiency Simultaneous automation of parts insertion and screw tightening processes with one machine ■ High Versatility A wide range of nozzles and feeding devices are available, allowing for the construction of optimal insertion lines based on the packaging forms and production items of the parts ■ High Quality By automating and integrating the work, it prevents human errors and establishes a high-quality insertion process. JUKI's unique high-speed 3D recognition sensor enables high-precision insertion of a wide range of parts.

• Mounter

We would like to introduce a case study of automation in the insertion process by JUKI Corporation. Due to the lack of coordination between the manual insertion process and the parts management process, work stoppage time caused by parts shortages was a challenge. Furthermore, there was uncertainty about how to advance systematization and automation, hindering efficiency improvements. As a solution, we implemented the M50, JaNets, and the parts management ISM series. By strengthening the coordination between the parts management process and the manual insertion process, work stoppages due to parts shortages were eliminated, leading to improved production efficiency. [Case Overview] ■ Background: Decreased production efficiency due to work stoppage time and human error ■ Solution: Strengthening process coordination through systematization and automation ■ Effect: Enhanced production efficiency and management system *For more details, please download the PDF or feel free to contact us.

• Other assembly machines

We would like to introduce a case study on the automation of the insertion process by JUKI Corporation. Frequent personnel changes resulted in startup costs each time, and it took time to stabilize quality. Additionally, due to a labor shortage, there was an increase in overtime, outsourcing, and the use of temporary workers, which put pressure on profits. In response, we introduced the "JM50" and "JM20" with the expectation of reducing hiring costs and labor expenses. We were able to achieve reductions in hiring costs and labor expenses, which alleviated the burden on workers and improved the working environment. [Case Overview] ■ Background: Issues of labor shortage and cost pressure ■ Solution: Automation and efficient personnel allocation ■ Effect: Achievements in cost reduction and productivity improvement *For more details, please download the PDF or feel free to contact us.

• Other assembly machines

We would like to introduce a case study on the automation of the insertion process by JUKI Corporation. The quality in the insertion process was unstable, with significant variations between processes, requiring a lot of manpower and costs to stabilize. By advancing the automation of the insertion process, we introduced the "JM50" with the expectation of stabilizing quality and improving productivity. As a result of stabilizing quality and reducing variations, productivity increased, and the burden on workers was alleviated. [Case Overview] ■ Background: Challenges in the insertion process and issues in personnel management ■ Solution: Improvements through automation and efficient component selection ■ Effects: Achievements from quality stabilization and productivity improvement *For more details, please download the PDF or feel free to contact us.

• Other assembly machines

We would like to introduce a case study on the automation of the insertion process by JUKI Corporation. Since the insertion process was performed manually, it could not be systematized, leading to delays in discovering defects when they occurred, which sometimes resulted in significant issues. The introduction of "IFS-NX" has helped prevent the incorrect installation of similar products and contributed to improving product quality. Additionally, it has enabled rapid detection and removal of defective parts, significantly enhancing the speed of problem resolution. [Case Overview] ■ Background: Challenges in manual parts management ■ Solution: Strengthening traceability through systematization ■ Effects: Improved traceability and efficiency *For more details, please download the PDF or feel free to contact us.

• Other assembly machines

We would like to introduce a case study of automation in the insertion process by JUKI Corporation. In the component insertion process, there was variability between processes, and it relied on the skills of experienced workers. As a result, variations in quality occurred depending on the skill level and physical condition of the workers, leading to a decline in quality. Therefore, we considered automation using the JM100 and the introduction of the JaNets system. By reducing variability, the defect rate decreased, high-quality production was achieved, and productivity dramatically improved due to stable production speeds, resulting in reduced production costs. [Case Summary] ■ Background: Variability due to worker skills, task difficulty, physical condition, and experience was an issue. ■ Solution: Automation and system implementation. ■ Effect: High-quality production and increased efficiency. *For more details, please download the PDF or feel free to contact us.

• Other assembly machines

We would like to introduce a case study on the automation of the insertion process by JUKI Corporation. We faced a situation where dedicated machines were required for different supply forms such as axial and radial, leading to a high occupancy rate of machines within the factory and making efficient use of space difficult. In response, we introduced the "JM Series," which can accommodate various component forms. With high versatility in a single machine, it can quickly adapt when components change, allowing for effective use of space within the factory. [Case Overview] ■ Background: Dedicated machines are required, leading to high machine occupancy on the floor. ■ Solution: Establishment of a highly efficient production system through process automation. ■ Effect: High versatility, accommodating various types of components, resulting in high area productivity. *For more details, please download the PDF or feel free to contact us.

• Other assembly machines

We would like to introduce a case study on the automation of the insertion process by JUKI Corporation. In the component insertion process, advanced technology and experience are required, making skilled workers play a crucial role. However, with the aging of skilled workers, maintaining technical expertise on-site has become one of the challenges. To address this issue, we introduced the "JM100." By combining the skills cultivated by skilled workers with automation, we established a highly precise insertion process. [Case Overview] ■ Background: A process where high-precision mounting is difficult ■ Solution: Automation of the technology that relied on skilled workers ■ Effect: Improvement in production efficiency and reduction in delivery time *For more details, please download the PDF or feel free to contact us.

• Other assembly machines

This document introduces case studies of automation implementation in the insertion process conducted by JUKI Corporation. It includes examples of transforming to a high-precision insertion process and achieving a stable production system through process stabilization. It is a valuable resource, so please take a moment to read it. 【Featured Case Studies (Excerpt)】 ■ Transformation to a high-precision insertion process ■ Achieving a high-efficiency production system through process improvement ■ Quality enhancement through variability improvement ■ Quality enhancement through traceability *For more details, please download the PDF or feel free to contact us.

• Other assembly machines
• Other processing machines
• Other mounting machines

JUKI Corporation has been featured in issue 275 of the magazine "Robot." We have introduced our "High-Speed Flexible Mounter," which pursues area productivity and ease of use. The overview and features of the LX-8 are explained in detail. It includes information on the industry-leading number of feeder attachments, reduced setup time, and compatibility with a wide variety of circuit board types. You can easily view the magazine via the "PDF Download," so please take a moment to read it. 【Features of Our Products】 ■ Top-class speed and area productivity ■ High versatility ■ Two types of head configurations ■ Industry-leading number of feeder attachments ■ Reduced setup time *For more details, please download the PDF or feel free to contact us.

• Mounter

Our high-speed flexible mounter has been featured in "Robot" issue 275. This new mounter achieves high area productivity and versatility while being compact. It supports component sizes from 0.3mm x 0.15mm to 65mm square, as well as 10mm x 90mm and 50mm x 75mm, with a component height of up to 25mm. Customers can arrange high-priority functions on the top screen themselves, and the user interface is designed for ease of use, supporting multiple languages. 【Features】 ■ Supports a wide range of component types ■ 160 feeder attachments ■ Adopts a smartphone-like new user interface ■ Energy-saving awareness reform through power consumption visualization *Source: Journal "Robot" issue 275 *For more details, please download the PDF or feel free to contact us.

• Mounter

JUKI will be exhibiting at the "25th Implementation Process Technology Exhibition" held at Tokyo Big Sight from June 12 (Wednesday) to June 14 (Friday). At this Implementation Process Technology Exhibition, we will introduce various solutions to enhance productivity in customer factories under the theme of JUKI Smart Solutions: "Solving customer challenges through high efficiency, optimization, and high-quality production processes." This includes the "High-Speed Flexible Mounter LX-8," featuring the Planet Head P20S, the world premiere of the "Multi-Task Platform JM-E01," and the evolved ISM3600 Front Style for higher efficiency production. Additionally, on June 13 (Thursday) from 14:05 to 14:50, we will hold a JUKI seminar titled "The Cutting Edge of Smart Factories: Proposing a Seamless Solution from Parts Management to Post-Process." We will also introduce JUKI's new products that realize automation and optimization, so please be sure to register through the related form. We understand you are very busy, but we sincerely invite you to visit the JUKI booth (East Exhibition Hall 1st Floor 4C-52).

• Mounter

Are you facing any challenges in the manual component insertion process? JUKI boasts industry-leading achievements in the automation of insertion processes, with extensive implementation records across multiple industries such as white goods, PCs, power supplies, and automotive. Please take a look at the special page below. 【Implementation Records】 ■ White goods manufacturers (China, Eastern Europe) ■ Major EMS related to PCs (server boards/motherboards) ■ Power supply manufacturers (China/Korea/Japan) ■ Automotive manufacturers (Tier 1 and 2) (Japan) It has also been adopted by major global manufacturers, including Japanese companies. 【Implementation Effects】 ■ Automation is achieved by replacing manual labor with the JM series. This improves production efficiency and stabilizes quality, enhancing the overall profitability of the factory. ■ The introduction of the JM series streamlines the entire factory, contributing to cost reduction and profit improvement. ■ It eliminates variations in work caused by insufficient skill transfer and knowledge sharing, leading to improved production efficiency and quality. Costs related to F and personnel training and education are also reduced, resulting in increased profits. With a wealth of successful automation experience, JUKI supports your factory automation. Please feel free to contact us.

• Other mounting machines

The LX-8 is a compact mounter that achieves high area productivity and versatility. We have launched a special page for the LX-8, so please take a look below. ■ Class-leading high-speed mounting and area productivity with two heads Equipped with two 'Takumi Heads' that have a more compact size than conventional models, the mounting speed has doubled, and area productivity has improved by 1.9 times. ■ Wide range of compatible component types Capable of mounting large components from ultra-small parts like 03015 to 65mm square or 90×10mm, with a component height of up to 25mm. ■ Class-leading number of feeder slots With a total of 160 slots at the front and rear, it boasts one of the highest classes in the industry, achieving reduced setup time and improved production preparation efficiency. ■ User-friendly operation panel Featuring a smartphone-like vertical monitor, it includes numerous functions to enhance work efficiency, such as operation assistance and input support. ■ System integration for equipment collaboration By integrating equipment through the implementation of the unified system software "JaNets," it enhances overall factory productivity through visualization of operational status, storage management, and remote support. *For more details, please refer to the materials or feel free to contact us.*

• Mounter

The "LX-8" is a new type of mounter that achieves high area productivity and versatility while being compact. It supports a wide range of component sizes from 0.3mm x 0.15mm to 65mm square, as well as 10mm x 90mm and 50mm x 75mm, accommodating components up to 25mm in height. Additionally, the LX-8 boasts a class-leading capacity of 160 feeders, significantly reducing setup time and contributing to the simplification and efficiency of production preparation. It features an intuitive vertical monitor that provides a smartphone-like user experience, with a color scheme and dark theme designed for all users, resulting in a stylish design. Customers can customize the top screen with their most important functions, and the operation screen is designed for ease of use, with multi-language support available. **Features** - Class-leading high-speed mounting and area productivity - Wide range of component compatibility - 160 feeder capacity - New operation screen with a smartphone-like interface - Energy-saving awareness through power consumption visualization *For more details, please refer to the materials or feel free to contact us.*

• Mounter

We would like to introduce a case where a feedback system solution was able to reduce printing misalignment. The customer's concerns included issues such as "defects after reflow do not settle" and "when printing or mounting defects occur, information is not communicated between machines, leading to delays in countermeasures." After implementation, we received feedback stating, "Thanks to the inspection machine (AOI) feedback function, we were able to minimize the production of defective boards." [Case Overview] ■ Results - By communicating the printing misalignment results from the inspection machine (SPI) to the printing machine, we were able to correct the misalignment and reduce printing misalignment from the next boards. - We can sense the amount of misalignment in the printing machine and take preventive measures in advance. *For more details, please refer to the PDF document or feel free to contact us.

• Printing Machinery

We would like to introduce a case where real-time shipping has become possible in accordance with the number of parts necessary for production on-site, thanks to our core system integration solution. The customer's concerns included "parts management is not database-driven" and "we want to continue using the shelves we are currently using." After implementation, we received feedback such as, "By analyzing with ISM and shipping, we were able to reduce unnecessary shipping of parts," and "Thanks to automatic shipping for out-of-stock warnings, we significantly reduced downtime." [Challenges] - We want to ship the necessary quantity while considering the parts on the production line. - We want to operate in conjunction with other systems such as production management systems. - There are frequent short stops due to parts shortages during production, resulting in poor operating rates. - We want to check production status and perform remote operations from a location away from the production site, etc. *For more details, please refer to the PDF document or feel free to contact us.

• Internal Control and Operational Management

We would like to introduce a case where a collaborative system solution with existing shelves has achieved skill-less operations for workers. The customer's concerns included "picking takes too much time" and "we want workers to handle various tasks." After implementation, we received feedback such as "we were able to reduce the labor hours for picking tasks" and "workers have become capable of performing multiple operations." [Challenges] - Variability in picking time depending on the worker's skill level - Occurrence of picking errors - Differences in labor hours between newcomers and veterans (skill gap) - Sudden stock shortages - Labor-intensive inventory management *For more details, please refer to the PDF document or feel free to contact us.

• Production Management System

We would like to introduce a case where the introduction of an inter-engineering collaboration system solution enabled automatic transportation using AGVs. The customer's concerns included "the burden on workers is significant due to the warehouses being far apart" and "manual labor is required for transporting parts." After implementation, we received feedback such as, "We were able to reduce work hours, allowing workers to engage in other tasks." [Implementation Example] ■ Step count for workers during picking operations - Before: 1,527,040 steps/month - After: 572,640 steps/month (60% reduction) *For more details, please refer to the PDF document or feel free to contact us.

• Process Control System

We have a comprehensive parts supply system that ensures our customers are not kept waiting. You can check inventory status, part searches, and situation updates (such as discontinued items and alternative product information) in real-time. If you find yourself in urgent need of parts, you can place an order with confidence. 【Do you have any of the following requests?】 ■ I think it's time for a parts replacement and would like to consult. ■ I was advised to replace parts. ■ I want to know about parts information. ■ I would like to consult about parts. ■ I want to order parts. *For more details, please refer to the PDF document or feel free to contact us.

• Textile Processing Machinery

Our company offers comprehensive maintenance services. Even in remote areas where on-site visits are difficult, we can provide detailed maintenance service support. Additionally, regular inspections allow for the replacement of consumable parts and recommended parts, ensuring the maintenance of production capacity. By managing revisions, we can always keep track of the machine's condition. 【Spot Maintenance Service Details】 ■ Emergency trouble response ■ Equipment relocation ■ Other equipment consultations *For more details, please refer to the PDF document or feel free to contact us.

• Other contract services

We provide training for the operation of main units such as mount machines, printers, dispensers, and inspection machines, from basic operation to daily inspections. Various software courses are available, including external programming (IS, JaNets), parts matching (IFS-NX), and CAD conversion (FlexlineCAD). Additionally, we offer training for parts replacement and adjustments during machine failures. 【Features】 ■ Face-to-face training at our training center - Participants can focus on the training by attending in a location away from their work. ■ Face-to-face training at the customer's production site - Training can be conducted without worrying about version differences. ■ Online training - Training can be scheduled according to the availability of the responsible personnel. *For more details, please refer to the PDF materials or feel free to contact us.

• Printing Machinery

Our company provides production technology support for mounting experiments and verifications using customer materials. By using "JaNets (line control software)" for simulations, we can confirm the effects of equipment updates and propose improvements to the productivity of the current line. Additionally, at the Assembly Technology Center, we have a full lineup of assembly-related equipment displayed that is used in production factories for printed circuit boards. 【Services】 ■ Individual demos ■ Showroom guidance ■ Experiments and simulations *For more details, please refer to the PDF materials or feel free to contact us.

• Circuit Board Inspection Equipment

"JAS ONLINE" is a website that provides customers with new technical information. It offers information services that can meet requests related to machines, such as "I want to know machine information," "I want an easy-to-search parts list," and "I want to see the manual for my machine." Additionally, registration as a member (free of charge) is required to use the service. Please feel free to contact us first. 【Features】 ■ Parts List: Easy to view illustrations and parts lists on a double-page spread ■ Parts Information: Information about individual parts (photos, part numbers, names, stock, compatible models) ■ Search Function: Cross-search information on the site and display results based on search keywords ■ Other: EOSL (maintenance deadline information), FAQ, service options (retrofit) *For more details, please refer to the PDF document or feel free to contact us.

• Web/Video Conference

Our company provides field support activities to maintain our customers' productivity, including the installation and relocation of equipment at customer factories, as well as telephone support and on-site repairs for equipment troubles. Our service personnel assess the condition of the equipment and, in consultation with the customer, carry out maintenance using appropriate methods. Additionally, we have established a system to respond promptly to customer requests, such as training and production support. [Locations (partial)] ■ Japan ■ China ■ South Korea ■ North, Central, and South America *For more details, please refer to the PDF document or feel free to contact us.

• Other contract services

JUKI will exhibit at the "24th Embedded Process Technology Exhibition" held at Tokyo Big Sight from May 31 (Wednesday) to June 2 (Friday). <Exhibition Overview> 24th Embedded Process Technology Exhibition ● Dates: May 31, 2023 (Wednesday) to June 2 (Friday) 10:00 AM - 5:00 PM ● Venue: Tokyo Big Sight, East Exhibition Hall, JUKI Booth: 4D-05 <Seminar Details> Seminar Theme: Tips for Smart Parts Management in the DX Era Date and Time: June 1 (Thursday) 2:05 PM - 2:50 PM Venue: Next to the entrance of East Hall 5, Special Venue (Seminar Venue I) How to Apply Please enter "PROTEC Seminar Application" in the inquiry section of the contact form linked below. *For more details, please download the PDF or contact us.

• Mounter

The "JM-20" is a laser recognition insertion machine for irregularly shaped components that ensures reliable component insertion. It features a comprehensive supply system. By automating the manual insertion process, it achieves labor savings and quality improvement. Equipped with a 90-degree lead bending function and lead correction function, it can accommodate large components and circuit boards. 【Features】 ■ Reliable component insertion with laser recognition ■ Comprehensive supply system (customized to fit components) ■ 90-degree lead bending function ■ Lead correction function *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

Are you facing the following challenges with the automation of the parts insertion process? - Different packaging for each part, such as loose parts and tray parts, requiring dedicated supply machines. - Time-consuming machine changeovers leading to low machine operating rates and decreased productivity. - Difficulty in passing on skilled techniques due to the aging of workers. <Effects of Automating Parts Processes and Introducing Robot Systems> - Achieving diverse supply forms and enabling small-lot production of various types. We provide supply machines that accommodate loose parts, tray parts, taping parts, stick parts, etc. Custom supply machines tailored to customer needs can be manufactured, realizing automation for small-lot production of various types. - Supporting efficient production with excellent changeover based on a modular concept. By incorporating a modular concept similar to that of assembly machines, smooth changeovers are possible. This significantly reduces line downtime and supports improved production operating rates. - Establishing an insertion process that is not dependent on human labor. Transitioning from a labor-intensive process with challenges such as quality variability and difficulty in skill transfer to an automated insertion line through the introduction of automation equipment. This contributes to quality improvement, reduction of hiring and training costs, and the transfer of skills and process improvements by skilled workers, thereby enabling diverse utilization of human resources.

• Other FA equipment

<Achieving Automatic Transport from Manufacturing Site to Product and Parts Management Process> - Significant reduction in labor hours through automation of inbound and outbound logistics By predicting parts shortages on the production line in advance, it is possible to shorten downtime and improve operational efficiency. - Promotion of DX (Digital Transformation) at each layer In addition to improving operational efficiency at the "machine level" by reducing downtime, it is possible to enhance productivity at the "line and factory level" by understanding necessary inventory levels and order quantities, as well as enabling system integration with core systems like ERP and MES. We promote the DX of parts management processes at each layer to reduce management labor hours. <Case Study Introduction> ◇Before The distance to the warehouse places a heavy burden on workers. We want workers to handle various tasks. Transporting parts requires a lot of manpower. ◇After We achieved automatic transport using AGVs. Since we were able to reduce working hours, workers can now engage in other tasks. <Related Products> Automated Warehouse ISM Series Automated Transport Robot - Autonomous Mobile Robot *For more details, please refer to the PDF materials or feel free to contact us.

• Production Management System

We would like to introduce a case where systematization was achieved through automation solutions for post-processing. The customer's concerns included issues such as "work stoppage time due to parts shortages caused by the lack of coordination between the manual insertion process and parts management process" and "high labor and costs in production management." After implementation, we received feedback such as "significant reduction in work time and management labor" and "enabled production management of production parts, finished goods inventory management, and insertion labor management." [Challenges] - Work stoppage time due to parts shortages caused by the lack of coordination between the manual insertion process and parts management process. - Manual management of parts on shelves and quantities, leading to human errors such as omissions and ordering mistakes. - High labor and costs in production management. - Uncertainty about how to systematize and automate processes. *For more details, please refer to the PDF document or feel free to contact us.*

• Other industrial robots

We would like to introduce a case where the automation solution for post-processing has enabled the effective use of human resources. The customer's concerns included "a labor shortage leading to high recruitment and training costs" and "frequent personnel changes resulting in high startup costs and taking time to stabilize quality." After implementation, we received feedback such as "we were able to reduce recruitment costs and labor expenses" and "we can now allocate time for skill development and technology transfer by skilled workers, as well as process improvements." [Challenges] ■ Labor shortage leading to high recruitment and training costs ■ Frequent personnel changes resulting in high startup costs and taking time to stabilize quality ■ Increased overtime, outsourcing, and temporary staffing due to labor shortages, putting pressure on profits *For more details, please refer to the PDF document or feel free to contact us.

• Other industrial robots

We would like to introduce a case where the automation solution for the post-process has achieved stabilization of the insertion process. The customer's concerns included "unstable quality in the insertion process" and "large variations in the insertion process, requiring significant manpower and costs for stabilization." After implementation, we received feedback such as "It became possible to connect with the SMT process, allowing for 24-hour line operation" and "Quality stabilized due to automation of the insertion process, leading to increased productivity." [Challenges] ■ Unstable quality in the insertion process ■ Large variations in the insertion process, requiring significant manpower and costs for stabilization ■ Frequent turnover of workers, leading to recruitment and training costs ■ Frequent model changes, necessitating workers to handle a variety of products *For more details, please refer to the PDF document or feel free to contact us.

• Other industrial robots

We would like to introduce a case where business efficiency was improved through systematization using an automation solution for post-processing. The customer's concerns included issues such as "delays in discovering mistakes due to not systematizing parts management" and "difficulty in transferring skills due to reliance on the expertise of skilled workers." After implementation, we received feedback such as "by introducing IFS-NX, which prevents incorrect installations, we were able to avoid misloading similar products" and "thanks to traceability, we were able to quickly detect and retrieve defective parts." [Challenges] ■ Delays in discovering mistakes due to not systematizing parts management ■ Human errors occurred due to handwritten management, leading to omissions and typographical errors ■ Time-consuming aggregation of work records *For more details, please refer to the PDF document or feel free to contact us.

• Other industrial robots

We would like to introduce a case where variations were eliminated through automation solutions in the post-process stage. The customer's concerns included "creating systems such as standardization and training to reduce variations takes time and costs" and "there are many factors causing variations in work, making it difficult to establish production plans." After implementation, we received feedback such as "the reduction in variations led to a decrease in defect rates and the realization of high-quality production" and "production became possible with minimal personnel, resulting in reduced production costs." 【Challenges】 ■ Various variations occur due to workers' skills, work difficulty, physical condition, and experience levels. ■ Creating systems such as standardization and training to reduce variations takes time and costs. ■ There are many factors causing variations in work, making it difficult to establish production plans. *For more details, please refer to the PDF document or feel free to contact us.

• Other industrial robots

We would like to introduce a case where process improvement was achieved through automation solutions for post-processing. The customer's concerns included the need for dedicated machines for each supply form, such as axial and radial, leading to a high occupancy rate within the factory, and the fact that even if dedicated machines were updated, their functions remained unchanged, making it difficult to achieve process improvements. After implementation, we received feedback such as "We were able to handle manual insertion parts that could not be addressed by automatic machines (AI machines)" and "Due to high versatility, we also achieved process improvements." [Challenges] - Dedicated machines are required for each supply form, such as axial and radial, resulting in a high occupancy rate within the factory. - The investment required due to aging equipment is substantial, and it is difficult to update multiple aging machines simultaneously. - Updating dedicated machines does not change their functions, making it hard to achieve process improvements. - The aging of maintenance personnel and the high difficulty of adjustments have led to a decrease in equipment operating rates, and the transfer of skills to younger employees is not progressing. *For more details, please refer to the PDF document or feel free to contact us.

• Other industrial robots

We would like to introduce a case where an automated solution for post-processing has achieved highly accurate insertion work. The customer's concerns included issues such as "the aging of skilled workers, which is essential for maintaining quality" and "a heavy reliance on the skills of experienced workers, making it difficult to pass on technology." After implementation, we received feedback such as "we were able to automate the techniques that relied on skilled workers, maintaining high insertion quality" and "automation allowed us to quantify the know-how of skilled workers, aiding in the transfer of technology." [Challenges] - The aging of skilled workers, which is essential for maintaining quality, is progressing. - There is a heavy reliance on the skills of experienced workers, making technology transfer difficult. - Due to significant variation in parts, automating the insertion process is challenging. - Many parts require manual labor due to small gaps between components, leading to the abandonment of automation. *For more details, please refer to the PDF document or feel free to contact us.*

• Other industrial robots

We would like to introduce our automation solutions for the downstream processes. Are you facing issues such as "the aging of skilled workers is progressing, and it is difficult to pass on skills" or "dedicated machines are required for each supply form, leading to high occupancy rates in factory installations"? We address various challenges such as improving the accuracy of insertion tasks, process improvement, and eliminating variability. We offer products like "Multi-task Platforms" and "Multi-task Robot Systems." 【Are you experiencing any of these issues?】 ■ The aging of skilled workers is progressing, and it is difficult to pass on skills. ■ Dedicated machines are required for each supply form, leading to high occupancy rates in factory installations. ■ We want to eliminate variability caused by workers. ■ Quality is unstable, and productivity is not increasing. ■ We want to stop handwritten management, as labor shortages are putting a burden on workers. *For more details, please refer to the PDF materials or feel free to contact us.

• Other industrial robots

The "Automated Warehouse ISM3600" solves the challenges of material storage and management. By optimizing space in the parts warehouse and shipping out items before they run out, productivity efficiency is improved. Important parts are safely managed by storing them in cases. Additionally, it supports humidity traceability functions, allowing for parts management at humidity levels below 5%. 【Features】 ■ Supports various supply forms ■ Efficiency through system integration ■ 70% space reduction ■ Parts management at humidity levels below 5% ■ Bulk in-and-out for up to 27 reels *For more details, please refer to the PDF document or feel free to contact us.

• Other FA equipment

We would like to introduce a case study of warehouse implementation by JUKI Corporation. Our customers have expressed concerns such as "It takes time to collect items from the shelves" and "There is variability in picking time depending on the skill level of the workers." After the implementation of the warehouse, we have received feedback that inventory counting time was reduced by approximately 90% through system integration with an X-ray counter, and that even newcomers could easily perform inbound and outbound operations. 【Case Overview】 ■ Customer Concerns - Picking takes too much time - Picking errors occur - Want to ensure first-in, first-out for parts - Want workers to handle various tasks - Unable to perform outbound operations in real-time according to the required production quantity on-site *For more details, please refer to the PDF document or feel free to contact us.

• Other production management systems

We would like to introduce a case study of a warehouse implementation by JUKI Corporation. Our customers have expressed concerns such as "picking takes too much time" and "the workload varies between newcomers and veterans." After the warehouse implementation, we have received feedback that the burden on workers has been reduced and that operators can now perform multiple operations without requiring specific skills. 【Case Overview】 ■ Customer Concerns - Picking takes too much time - Picking errors occur - Workload varies due to the skill gap between newcomers and veterans - Skills are required to gather combination parts *For more details, please refer to the PDF document or feel free to contact us.

• Other production management systems

We would like to introduce a case study of the inspection equipment introduced by JUKI Corporation. Our customers have expressed concerns such as "there is variability in inspection quality with sampling inspections" and "it can take time depending on the skill level of the inspectors." After the introduction of the inspection equipment, we have received feedback that it has helped suppress the occurrence of defective products through 100% inspection, improved quality, and enabled us to meet the stringent quality requirements in the automotive and medical fields. 【Case Overview】 ■ Customer Concerns - There is variability in inspection quality with sampling inspections. - It can take time depending on the skill level of the inspectors. - There is a possibility of defective products being mixed in. - There are costs associated with the occurrence of defective products or complaints. - It is difficult to identify the lot when defects occur. - It takes time to implement measures to prevent recurrence. *For more details, please refer to the PDF document or feel free to contact us.

• Visual Inspection Equipment

We would like to introduce a case study of the inspection equipment introduced by JUKI Corporation. Our customers have expressed concerns such as "variability tends to occur depending on the level of the inspectors," and "inspection accuracy varies based on the inspector's physical condition, fatigue level, and time of day." After the introduction of the inspection equipment, we have received feedback that inspection times have dramatically shortened, and it has become possible to conduct 100% inspection of mass-produced parts, leading to improved inspection quality. [Case Overview] ■ Customer Concerns - Variability tends to occur depending on the level of the inspectors - Inspection accuracy varies based on the inspector's physical condition, fatigue level, and time of day - The work takes a long time - There is a possibility of inspection errors - There are costs associated with hiring and training *For more details, please refer to the PDF document or feel free to contact us.

• Visual Inspection Equipment