三井電気精機 List of Products and Services

"Ultrasound" can miniaturize and lighten components such as those in mobile phones and LCD televisions. It is also possible to express glossy colors in automotive paints and ballpoint pens. Additionally, it is used in cosmetics such as lipsticks, lotions, and sunscreens. In other medical applications, it is used for smallpox and vaccines, in batteries for dry batteries and lithium batteries, and in recent years, it has been increasingly used in solar panels. 【What can be done with ultrasound】 ■ Expressing glossy colors - Automotive paints, inkjet, ballpoint pens, etc. ■ Miniaturization and lightweighting of components - Miniaturization of electronic components and mobile phones, thinning of LCD televisions, etc. *For more details, please refer to the PDF materials or feel free to contact us.

• Homogenizer

"Emulsification" refers to the temporary mixing of two immiscible liquids (such as water and oil) when subjected to vibration, with common examples being dressings. The state of being emulsified is called an emulsion. Familiar examples include milk (with oil droplets floating in water) and butter (with water droplets floating in oil). "Dispersion," on the other hand, means breaking down larger particles in a liquid into smaller, uniform sizes. The particles introduced into the liquid tend to clump together, forming larger particles. A major function of ultrasound is to break apart these clumped particles and ensure they are of uniform size. [Overview] - Immediately after particles are added to a liquid, they tend to clump together. - When subjected to an ultrasonic homogenizer, the clumped particles are broken apart and become finer. - The dispersed and uniform particles are utilized in various products. *For more details, please refer to the PDF document or feel free to contact us.*

• Homogenizer

The "Ultrasonic Homogenizer" is a device that operates in unseen places by reducing and homogenizing existing materials to create small, high-quality products. The vibrating element generates longitudinal vibrations at approximately 20 kHz, or 20,000 times per second. When this vibration occurs in a liquid, if we imagine one vibration, a "vacuum bubble" forms in the liquid when the chip surface is reduced, and when the chip surface is expanded, that bubble becomes pressurized and collapses. The shock force generated when this bubble collapses is called cavitation. Ultrasonic vibrations utilize the power of this cavitation to perform processes such as "emulsification and dispersion." [Overview] - The vibrating element generates longitudinal vibrations at approximately 20 kHz, or 20,000 times per second. - A "vacuum bubble" forms in the liquid when the chip surface is reduced. - When the chip surface is expanded, the bubble becomes pressurized and collapses. - The shock force generated when the bubble collapses is called cavitation. - Ultrasonic vibrations utilize the power of cavitation to perform processes such as "emulsification and dispersion." *For more details, please refer to the PDF document or feel free to contact us.

• Homogenizer

The Smart tabletop coater is a new product designed and developed based on the customer need of "100mm square is sufficient." The device size is compact, similar to A4 size, making it suitable for installation inside a glove box. The biggest feature is that the vacuum suction plate, which was previously treated as an option, is now standard equipment. The operating speed ranges from 0.2 to 85 mm/sec, and coating tools such as A-Bar, variable applicators, and bird-type applicators can be used. **Features of the Tabletop Coater TC-100S5** - Standard vacuum suction plate - Usable inside a glove box - Easy to use right after purchase - Anyone can reproduce craftsmanship with the push of a button - Achieves stable coating at low speeds - Uses a glass base that can be washed thoroughly *For more details, please download the materials or contact us.*

• Other physicochemical equipment

We have published a leaflet introducing the principles and advantages of ultrasonic homogenizers. The ultrasonic homogenizer may seem noisy and just looks like the liquid is moving, but it explains how the dispersion occurs. If you are considering using an ultrasonic homogenizer, please take a look at the leaflet to determine if it is suitable for the dispersion you are about to undertake.

• Emulsifier/Disperser

We have published a leaflet introducing the principles and advantages of ultrasonic homogenizers. It explains how the liquid is being dispersed, even though the ultrasonic homogenizer may seem noisy and just appears to be moving the liquid. If you are considering using an ultrasonic homogenizer, please take a look at the leaflet to determine if it is suitable for the dispersion you are about to perform.

• Emulsifier/Disperser

We have published comparative data on the cleaning performance of A-Bar and wire bars. The results of several applications using a wire bar and those using an A-Bar are included. It was found that the wire bar has a low cleaning effect, while the A-Bar has a high cleaning effect. 【Features of A-Bar】 - High cleaning performance and resistant to clogging - Easy to clean due to its uneven surface - Long lifespan due to resistance to clogging

• Other laboratory equipment and containers

A-Bar (Wireless Bar Coater) has the greatest advantage of not having any wire wrapped around it, making it highly cleanable and less prone to clogging, resulting in a longer lifespan. We encourage you to consider it when replacing your wire bar and try out its effectiveness. 【Features】 ◆ No clogging inside the wire ◆ Good cleanability ◆ Longer lifespan due to no clogging ◆ No instances of wire breakage

• Other surface treatment equipment

The cooling and heating coating plate for tabletop coaters is a product developed for temperature management of slurries and samples. The cooling effect delays the hardening of slurries and is used for temperature management of biological samples. Looking at the image on the left, you can see that the temperature distribution of the coating plate captured by thermography is very good. This has made it easier than ever to manage the coating solution, allowing for coating of slurries and samples that could not be coated before. 【Features】 - Can cool the coating plate. - Can heat the coating plate. - The surface of the coating plate is chrome-plated, making it resistant to scratches. - Can be installed separately after purchasing the tabletop coater TC-100S.

• Other painting machines

The bird-type applicator for tabletop coating is designed with four sides, allowing for coating at four different film thicknesses. The standard slit widths available for sale are as follows: 1. 30μm/60μm/90μm/120μm 2. 50μm/100μm/150μm/200μm 3. 100μm/200μm/300μm/400μm Each has two effective coating widths of 80mm and 100mm. Custom manufacturing is also possible, and we can accommodate your desired specifications for slit width, coating width, and overall length.

• Other surface treatment equipment

Introducing the vacuum suction plate specifically designed for the tabletop coater TC-3 model. The vacuum suction plate is used to secure substrates such as films, metal foils, glass, and wafers during the coating process. The number and diameter of the holes can be customized according to your needs, allowing us to provide the vacuum suction plate you desire. 【Features】 1. It can adhere to materials ranging from films to metal foils. 2. It can be added even after the device is purchased. 3. It can be easily installed by simply placing it on the device, making it easy to secure the substrate.

• Painting Machine

Introducing the heating coating plate specifically designed for the tabletop coater TC-3 model. There was an issue where the coating film became uneven when moving to a constant temperature bath or hot plate after coating, but by using the heating coating plate, drying can be done while maintaining the coated state, which keeps the coating film in a clean condition and improves coating results. It can also be used for viscosity management and temperature control of the coating solution. 【Features】 1. Easy installation by simply placing it on the device, achieving the drying process. 2. Allows for easier coating by softening the resin filler. 3. The heater is vulcanized and bonded to the glass, resulting in minimal temperature distribution variation. 4. Temperature control is simple with a temperature controller. 5. Can be installed even if purchased later.

• Painting Machine

The Smart tabletop coater is a new product designed and developed based on customer needs that require coating a 100mm square area. The device size is A4, making it suitable for installation inside a glove box! The biggest feature is that the vacuum suction plate, which was previously an option, is now standard equipment. The movable speed ranges from 0.2 to 88 mm/sec, and the coating tools used are either A-Bar or applicators. Features of the tabletop coater TC-100S5: - Standard vacuum suction plate - Usable inside a glove box - Easy to use right after purchase - Anyone can replicate craftsmanship with just one button - Achieves stable coating at low speeds - Uses a glass base that can be washed thoroughly

• Secondary Cells/Batteries
• Other physicochemical equipment

We have published a leaflet introducing the principles and advantages of ultrasonic homogenizers. The ultrasonic homogenizer may seem noisy and only appear to be moving the liquid, but it explains how the dispersion occurs. If you are considering using an ultrasonic homogenizer, please take a look at the leaflet to determine if it is suitable for the dispersion you plan to conduct.

• Emulsifier/Disperser

This device operates with three rolls: an ink kneading roll, a drive roll, and an acrylic roll, and performs emulsion measurement. The origin of this device is calibrated from ink emulsion devices and moisture measurement devices.

• Other inspection equipment and devices

The ring crush tester is a device that easily measures the compressive strength of materials such as liners, cores, and cardboard, but it can also be used as a compression testing machine for other materials. To eliminate issues with the parallelism of the plate spring type compression plate, a load cell has been adopted.

• Paper Converting Machinery

The super calendar can be set up with a metal roll, and by changing to a cotton roll or soft roll for the soft calendar, it allows for testing in a dual role.

• Paper Converting Machinery

"BEL-Z" is a test device for product evaluation that can monitor and measure changes in cell shape during the "charge and discharge testing" after lithium-ion battery manufacturing. By adopting digital control and logging software, it has become possible to achieve high-precision measurements in long-term continuous tests. Additionally, it can measure the initial movement of expansion associated with inspection using pressure and displacement, and this can be easily confirmed through graphs and tables. 【Features】 ■ High-precision measurements enabled by digital control ■ Continuous testing for over a week made possible with the use of logging software ■ Capable of environmental testing, allowing tests to be conducted even in constant temperature chambers *For more details, please download the catalog or contact us.

• Secondary Cells/Batteries

Throughout history, the advancement of science and technology that humanity has sought has now reached a point of no return. Today's prosperity is an achievement made possible by humans, cultivated by an unceasing spirit of challenge and a continuous attitude of creating something new. This has been the theme since the founding of Mitsui Electric Machinery as a specialist in the industry. We approach the latest technologies with a pioneering spirit and are committed to developing original products that boast high precision and high reliability. However, no matter how advanced the environment becomes, technology must contribute to humanity, and technology cannot be discussed without humans. We believe that the future shape of technology lies in its closeness and harmony with humanity. In an era rich in hardware, humanity must be prioritized. Mitsui Electric Machinery aims for the "fusion of humanity and technology" and continues to hold dreams for the coming century. 【Business Activities】 - Manufacturing and sales of various electric motors - Manufacturing and sales of scientific and analytical instruments - Manufacturing and sales of various coating equipment - Manufacturing and sales of various experimental and development machines For more details, please contact us or download the catalog.

• Emulsifier/Disperser

The tabletop coater is our product name. The tabletop coater "TC-3S model" is a flat coating machine that allows anyone to achieve the same conditions and results. We have renewed the internal structure to improve sliding performance, making it a more precise coating machine. It is well-suited for improving the quality of prototypes and for applications that require consistent coating under the same conditions. It is mainly used for secondary batteries such as lithium-ion, as well as for electrode materials and devices during prototyping. **Features of the tabletop coater "TC-3S model":** - Anyone can easily reproduce artisan techniques - Adoption of guide rails significantly improves sliding performance - Achieves stable coating at low speeds - Well-suited for prototyping and research - Uses a glass base that allows for easy cleaning - Custom manufacturing to suit specific applications is also available *For more details, please download the catalog or contact us.*

• Secondary Cells/Batteries

The ultrasonic homogenizer UX-050 is used in laboratories and research facilities, primarily for containers such as test tubes, multi-plates, and microtubes. It is utilized for dispersing small samples or rare materials, as well as for cell disruption and hyphal cutting. The operation is simple and can be easily performed by anyone with just the push of a handheld button. 【Features】 ○ Ultrasonic homogenizer for small laboratories and research facilities ○ Suitable for containers such as test tubes, plates, and tubes ○ Handheld type converter ○ Operation of oscillation/start and stop can also be performed with the included hand switch on the converter

• Other physicochemical equipment

This is a medium-sized ultrasonic homogenizer for laboratory use, suitable for containers such as test tubes, plates, tubes, and beakers. This model is the most standard size and comes with a wide variety of attachments to accommodate diverse usage methods. 【Features】 ○ Medium-sized ultrasonic homogenizer for laboratory use ○ Suitable for containers such as test tubes, plates, tubes, and beakers ○ Most standard size ○ A wide variety of attachments prepared for diverse usage methods ★ Free demo unit available for loan ★ If you are interested, please feel free to contact us!

• Other physicochemical equipment
• Homogenizer

By incorporating an ultrasonic homogenizer into the production line, product quality can be improved. The ultrasonic homogenizer, which can achieve uniform particle size and reduce particle diameter, is used as the final finishing step in the dispersion process, resulting in particles with a clean and uniform size. By achieving uniform particle size, variations in product quality are eliminated, leading to improved quality. 【Features】 ○ Number of units connected: approximately 2 to 10 ○ Explosion-proof options are available ○ Custom-made designs can be produced according to application ○ Using ceramic chips significantly increases lifespan to about 10,000 hours Approximately one year without the need for part replacements, and easy to clean.

• Ultrasonic Oscillator

A nanoimprint device that realizes both thermal curing and photonic curing methods in a single unit. 【Features】 ○ Mass production of identical-shaped parts in a short time by pressing molds with ultra-fine processing of several tens to several hundred nanometers onto resin or glass. ○ Integration of thermal curing, which softens and then hardens through cooling, and photonic curing, which uses UV resin and hardens with UV light, in one device. ○ Ability to set required conditions and record measurement and results for each condition on a PC. ○ Pressing/peeling speed: 1 to 1000 μm/sec. ○ Maximum load: 1000 Kg (total pressure). ○ Temperature: Room temperature to 250°C. ○ Work size: 50×50 mm. ● For other functions and details, please contact us.

• Other processing machines

This is the "Ultrasonic Homogenizer Comprehensive Catalog" from Mitsui Electric Seiki Co., Ltd., which condenses the performance you are seeking, leveraging years of experience in manufacturing ultrasonic homogenizers. It features the large-capacity continuous model "UX-600," the handheld model "UX-050," and the standard model "UX-300," along with various optional tips that can be selected according to your application. 【Features】 ○ Equipped with various auto-tuning functions ○ Improved process reproducibility ○ Capable of processing from small to large volumes ○ Easy operation for anyone to use ○ Timer operation and interval operation are included ○ Choose from three control modes tailored to the situation

• Emulsifier/Disperser

In the quality control of semiconductor devices, methods such as standalone testing with shock test machines and using vibration test machines have been employed to measure the characteristics of semiconductor devices by applying acceleration under operating conditions. However, these methods have limitations on the applied acceleration and cannot apply continuous high acceleration. The dynamic centrifugal acceleration testing device Model DAT-1 has been developed by applying the technology of centrifugal acceleration testing devices cultivated so far, using high acceleration centrifugal force to apply stress, and measuring dynamic characteristics through wireless communication embedded within the semiconductor device. For more details, please contact us or download the catalog.

• Semiconductor inspection/test equipment

This is a high-capacity, continuous operation ultrasonic homogenizer. By operating continuously in the laboratory and attaching optional continuous holders, it is possible to conduct simulation experiments for production purposes. For more details, please contact us or download the catalog. 【Features】 ○ High-capacity, continuous operation ultrasonic homogenizer ○ Continuous operation in the laboratory and attachment of optional continuous holders → Enables simulation experiments for production purposes.

• Other physicochemical equipment
• Homogenizer

In the batch testing of the ultrasonic homogenizer, when considering the increased production of samples made with Sonimix, a continuous holder will be installed on the UX-600 model. Systems will be incorporated for sample-specific requirements (such as explosion-proof structures and sample temperature management specifications) and safety as production equipment (including external monitoring functions and anomaly detection), allowing for the creation of an actual production line. 【Features】 ○ A continuous holder can be installed on the UX-600 model, considering the increased production of samples. ○ Transition from experimental equipment to production equipment is possible. ○ Proposals for systems tailored to the samples can be made. ○ Safety as production equipment can be monitored through external surveillance and anomaly detection. ○ Systems can be integrated, allowing for the creation of an actual production line.

• Homogenizer

This is the standard tip for the ultrasonic homogenizer UX-600 series. The lineup includes φ7, φ12, φ20, φ26, φ32, φ36, and φ50, among many others. For more details, please contact us or download the catalog.

• Homogenizer

This is a flange-type tip for the ultrasonic homogenizer UX-600 series. It is used with various holders and cup horns. The lineup includes φ20, φ26, φ36, φ36 zirconia, and φ50, among many others. The φ36 tip is available with a zirconia tip material. For more details, please contact us or download the catalog.

• Homogenizer

This is a cooling horn for the ultrasonic homogenizer UX-600 series. When the sample temperature is high or extremely low, it is inserted between the chip and the converter to suppress the transmission of heat for the protection of the device. For more details, please contact us or download the catalog.

• Homogenizer

This is a continuous holder for the ultrasonic homogenizer UX-600 series. It is used for continuous processing. The sample passes directly under the tip and is irradiated. Additionally, the holder features a jacket structure. The materials include a SUS surface and a ceramic plate type. For more details, please contact us or download the catalog.

• Homogenizer

This is the cup horn for the ultrasonic homogenizer UX-600 series. The converter is mounted upside down. The ultrasonic waves are indirectly emitted through the medium in the cup section. Therefore, it is used for substances that may contain contaminants or radioactive materials, products that are extremely sensitive to contamination, and samples that require strict temperature control. For more details, please contact us or download the catalog.

• Homogenizer

This is the standard horn for the ultrasonic homogenizer models UX-050 and UX-300. The standard horn amplifies the vibrational energy converted by the converter and irradiates the sample. The standard horn for the UX-300 model has a diameter of 12φ (UTC-12). For more details, please contact us or download the catalog.

• Homogenizer

This is a coupler for the ultrasonic homogenizer model UX-300. It is used as a joint when installing a microchip step type on the UX-300 model. For more details, please contact us or download the catalog.

• Homogenizer

This is the tip of the ultrasonic homogenizer parts for models UX-050 and UX-300. It is attached to the tip of the standard horn. If erosion progresses, this part will be replaced. For more details, please contact us or download the catalog.

• Homogenizer

This is a continuous holder for ultrasonic homogenizer models UX-050 and UX-300. It is used for continuous processing. The sample passes directly beneath the tip and is irradiated. Additionally, the holder features a jacket structure. For more details, please contact us or download the catalog.

• Homogenizer

This is a microchip step type part for ultrasonic homogenizers UX-050 and UX-300. It is used for small sample volumes such as microtubes, plates, and test tubes. The standard chip for the UX-050 model is 3φ (UMS-3). For more details, please contact us or download the catalog.

• Homogenizer

This is a microchip taper type part for the ultrasonic homogenizer models UX-050 and UX-300. It is used for small sample sizes, similar to the step type. It is attached to the tip of the standard 12φ horn. This horn can achieve higher amplitude vibrations than the step type. For more details, please contact us or download the catalog.

• Homogenizer

This is an extender for the ultrasonic homogenizer models UX-050 and UX-300. The extender is used for samples in long containers such as test tubes and flasks. There are two types: UEX-12 with a diameter of 12 mm and a length of 124 mm, and UEX-20 with a diameter of 20 mm and a length of 127 mm. For more details, please contact us or download the catalog.

• Homogenizer

This is a stand holder for the ultrasonic homogenizer optional parts. It can be attached to commercially available stands. The clamp shaft uses a diameter of 16 mm, so please prepare compatible mounts, etc. For more details, please contact us or download the catalog.

• Homogenizer

This is a stand for the ultrasonic homogenizer optional parts. A stand with a holder is also available. There is the USS-30 for the UX-300 and the USS-60 for the UX-600. For more details, please contact us or download the catalog.

• Homogenizer

This is a soundproof box for the ultrasonic homogenizer optional parts. The transducer is placed on top of the soundproof box for use. The external dimensions of the soundproof box are W360×D350×H500 mm. For more details, please contact us or download the catalog.

• Homogenizer

Nano printing is a technology that creates nano-sized three-dimensional structures and is currently attracting significant attention among processing technologies. The bonding methods required for nano printing can be broadly divided into two categories: the thermal bonding method, which softens the resin with heat, presses the mold, and then lowers the temperature to release it, and the optical bonding method, which presses the mold against ultraviolet-curable resin and cures it with ultraviolet light. The TM-03 model is a prototype and research development device that combines both thermal and optical bonding. Why not try prototyping and manufacturing experiments with this new technology more easily than ever before? ● For other functions and details, please contact us.

• Testing Equipment and Devices

We have developed a compact, portable, and simplified light-curing imprint device. It can be tested with battery power, making it versatile for any location, and it is also designed to operate with a 100V power supply. The device is equipped with an LED-type UV lamp, and it uses motor-driven elevation, allowing for adjustable lifting speed and simple operation. This is an affordable device recommended for those who want to create samples using imprinting with a basic testing machine. ● For other features and details, please contact us.

• Other processing machines