Matsumoto Machine Sales Co., Ltd. List of Products and Services

The centrifuge can efficiently perform the separation process of raw materials and intermediates in pharmaceutical manufacturing, controlling the rotation speed to achieve the best results tailored to the product. It is a centrifuge with specifications suitable for use in a clean room. ◎ Prevention of foreign matter contamination - By separating the separation and purification section of the centrifuge from the motor drive section with a partition, wear particles from the drive part do not contaminate the product. - The casing fully opens, placing the basket in front of the operator, making it easy to clean and verify the cleaning of both the inside of the basket and the back of the basket. - The entire process from slurry supply, separation, cake washing, to crystal recovery and cleaning can be handled fully automatically without human intervention, preventing contamination caused by operator involvement. - CIP cleaning and immersion cleaning are possible. Cleaning liquid can be accumulated in the tank, allowing for immersion cleaning while rotating the basket. No residual crystals are left behind. - Using metal filter media prevents contamination from filter cloth. - The holes in the metal filter media (electron beam) have a special shape, ensuring no residue is left in the filter media.

Experimental centrifuge for pharmaceutical development. It allows testing of small sample quantities under various conditions in the early stages of development, contributing to a reduction in development time. ◎ It is possible to reduce the cost of test samples. - Filtration experiments can be conducted with small test samples (400ml to 2000ml), allowing experiments to be performed with 1/50 the amount of a conventional experimental basket-type centrifuge (20 liters).

The basket capacity, filtration area, and centrifugal force (800-900G) are large, enabling large-scale and rapid processing. It can efficiently perform the separation in the purification process of active pharmaceutical ingredients and intermediates in drug manufacturing, and the rotation speed can be controlled to match the product for optimal results. ◎ Ideal for mass production - The large crystal discharge outlet after large-scale filtration processing eliminates concerns about adhesion, deposition, and clogging of processed materials. - The large basket capacity, filtration area, and centrifugal force (800-900G) allow for large-scale and rapid processing. ◎ Simple structure with low risk of failure - The simple structure, where the motor is directly connected to the basket, makes it less prone to failure, and maintenance and handling are easy. ◎ Small installation space - The installation area is small compared to the processing capacity, allowing it to be installed in narrow spaces. ◎ Low load on factory buildings - With the motor located at the center of the centrifuge, there is minimal vibration, which has no impact on the frame or building structures.

In the manufacturing of pharmaceuticals, the separation process of active ingredients and intermediates can be controlled to match the product, allowing for the most efficient execution and the best results. ◎ Prevention of foreign matter contamination - The casing opens fully, placing the basket directly in front of the operator, making it easy to clean and verify the cleaning of both the inside of the basket and the back of the basket. - The entire process from slurry supply, separation, cake washing, to crystal recovery and cleaning can be handled fully automatically without human intervention, preventing contamination caused by operator involvement. - Using metal filtration materials helps prevent contamination from filter cloths. - The holes in the metal filtration material (electron beam) have a special shape, ensuring no residue remains in the filter material.

This is a centrifuge that operates all processes in a completely sealed state, achieving a safe working environment and improved production efficiency. Since the internal cleaning of the machine after operation can also be done automatically, safety can be ensured, and significant improvements can be made in time reduction due to product switching and in the working environment. ◎ Labor-saving, energy-saving, and unmanned operation - A variety of recipes can be programmed, allowing for fully automated processing from slurry supply, separation, cake washing, to crystal recovery and cleaning, all controlled via a control panel without human intervention, enabling labor-saving. - Equipped with a vibration detector as standard, constantly monitoring operating conditions. With various safety devices in place, automatic operation is possible.

In the manufacturing of pharmaceuticals, it is possible to control the rotation speed to match the product in order to perform the separation process of raw materials and intermediates most efficiently and achieve the best results. ◎ Excellent washability prevents foreign matter contamination. (1) Casing opening and closing mechanism Without a casing opening and closing mechanism, it is necessary to remove bolts and lift the casing for internal cleaning. (2) Basket flatness If the basket is not flat, it is necessary to remove the basket from the main shaft and lift it for cleaning the bottom of the basket. Thanks to the mechanisms in (1) and (2), what used to take one day for machine cleaning and confirmation can now be completed in about two hours, resulting in a 91.6% reduction in time. ◎ Optimal for processing a variety of small quantities It is suitable for small-batch production due to easy cleaning confirmation and reduced cleaning time. ◎ Complete recovery of processed materials using bag-type filter cloth Using a bag-shaped filter cloth allows for the complete recovery of the product, resulting in no loss. ◎ Proposing optimal specifications according to applications and usage conditions We will confirm the usage methods and conditions, and our engineers will design and create a custom-made solution from scratch.

Protecting operators from highly pharmacologically active substances. When handling active pharmaceutical ingredients and highly active substances, it is necessary to contain the centrifuge within an isolator to ensure operator safety. B-CONTE covers the centrifuge with a gloved bag, allowing for product recovery through the gloves without direct contact with the product. It fits into any environment and can contain only the necessary areas at a low cost. This allows for operations to be conducted while ensuring operator safety in a contained state at a low cost.

When handling pharmaceutical raw materials and highly active substances, it is necessary to contain the centrifuge within an isolator to ensure the safety of the operator. An isolator designed for the separation of highly active substances is equipped with a centrifuge that can accommodate OEL levels from 0.1 to 100 μg/m3. This allows work to be conducted while ensuring operator safety in a contained environment.

Our centrifuges have a proven track record in a wide range of industries, including pharmaceuticals, chemicals, food, steel, and textiles, for various purposes and applications. This document introduces various case studies of centrifuges over 64 pages, categorized by fields such as "pharmaceuticals," "chemicals," and "research and development." It includes detailed examples such as a pharmaceutical company that successfully implemented an autonomous model to reduce workload and shorten cleaning times, and a chemical manufacturer that introduced a model capable of using sintered metal filter media, eliminating the need for filter cloth replacement, resulting in shortened construction periods and increased crystal recovery. 【Industries Featured】 ◎ Pharmaceuticals ◎ Chemicals ◎ Research and Development ◎ Food ◎ Steel and Industrial ◎ Textiles ◎ Recycling *The case study collection can be viewed immediately via "PDF Download." Please feel free to contact us for inquiries.

You no longer need to worry about the manual scraping of residual crystals. The "Residual Crystal Scraper Device SCREW" is an innovative new design developed to automatically and efficiently collect crystals remaining in the centrifuge basket and those attached to the filter cloth. The spiral peeling mechanism pushes the crystals downward while intermittently scraping them off, achieving a significant reduction in processing time and an improvement in recovery rates compared to conventional products. Furthermore, it can scrape off crystals right up to the edge of the filter cloth, minimizing product loss. This device can be installed on almost all centrifuges manufactured by Matsumoto Machinery Works. In addition to improving product recovery rates, it significantly contributes to reducing labor costs and operating hours by decreasing manual work. It is a recommended optional part for all sites looking to enhance productivity. Please feel free to contact us for more details or inquiries about installation.