松本機械販売 List of Products and Services

Our centrifuges have a proven track record in a wide range of industries, including pharmaceuticals, chemicals, food, steel, and textiles, for various purposes and applications. This document introduces various case studies of centrifuges over 64 pages, categorized by fields such as "pharmaceuticals," "chemicals," and "research and development." It includes detailed examples such as a pharmaceutical company that successfully implemented an autonomous model to reduce workload and shorten cleaning times, and a chemical manufacturer that introduced a model capable of using sintered metal filter media, eliminating the need for filter cloth replacement, resulting in shortened construction periods and increased crystal recovery. 【Industries Featured】 ◎ Pharmaceuticals ◎ Chemicals ◎ Research and Development ◎ Food ◎ Steel and Industrial ◎ Textiles ◎ Recycling *The case study collection can be viewed immediately via "PDF Download." Please feel free to contact us for inquiries.

■Production of small quantities of various products with a single machine Based on the request to prioritize cleanability for manufacturing various products with one machine, we proposed and delivered a centrifuge equipped with a casing mirror plate, casing opening and closing mechanism, and basket lift-up feature.

We want to prevent foreign matter contamination by installing a centrifuge in the clean room. A pharmaceutical manufacturing company has plans for a new factory and expressed the desire to "prevent foreign matter contamination by installing a centrifuge in the clean room," leading to the introduction of the horizontal centrifuge JMP-S. With the horizontal centrifuge, it is possible to separate the "pharmaceutical manufacturing process area" from the "motor and drive area" using the clean room walls, and since the basket is positioned right in front of the operator, cleaning and confirming cleanliness of the interior and the back of the basket can be done without any blind spots. Additionally, we have received feedback that the exchange of filtration materials can be done more easily compared to vertical models, resulting in reduced work time and increased efficiency.

■We want to recover and reuse expensive cutting oil to reduce costs.■ In response to your request to recover and reuse expensive cutting oil to reduce expenses, we proposed our "M Series." Since it can continuously process cutting chips for oil removal, it handles a large volume, and there are no consumable parts, maintenance costs can be kept low. Additionally, due to its adoption by major domestic automobile manufacturers, the cutting chip oil removal centrifuge "M-I" was introduced. The recovery rate of cutting oil is over 90%, and the industrial waste disposal costs for cutting oil waste have also been reduced, leading to significant cost savings. 【POINT】 ■Continuous operation allows for large processing volumes ■Simple structure makes maintenance and inspection easy ■Adopting a direct connection with a special motor reduces consumable parts and keeps running costs low *For more details, please refer to the catalog or feel free to contact us.* *The M Series is available for oil removal testing. Please feel free to inquire.*

In light of the production expansion plan, we would like to increase the filtration and separation processing capacity per unit. We received a request to increase the processing capacity per unit with the construction of a new building, and we proposed our top-performing upper drive bottom discharge centrifugal separator, the "MARKIII." Typically, the maximum processing capacity of this product in the largest size of 60×40 inches is 940L, but after discussions between our technical department and the customer, we designed it to increase the capacity to 1027L. Additionally, to shorten the processing time, we proposed a large scraping blade with a "single motion scraping device" instead of the usual two-motion device, as well as a "scraping air blow" that uses high-pressure air to scrape off the crystals. 【POINT】 ■ Special design of the basket Increased processing capacity ■ Single motion scraping device Reduced scraping time ■ Scraping air blow Reduced scraping time *For more details, please refer to the catalog or feel free to contact us.

■We want a centrifuge that minimizes costs within a limited budget. We received a request to introduce a centrifuge that meets the necessary specifications while keeping costs as low as possible. Therefore, instead of the usual two pipes for liquid supply and cleaning, we proposed a design that uses a single common pipe for both functions, allowing for switching as needed. By reducing the necessary pipes from two to one, we were able to lower costs, and by using acid cleaning for the exterior of the machine instead of buffing, we achieved further cost reductions compared to buffed finishes. 【POINT】 ■Common use of liquid supply and cleaning pipes Cost reduction ■Exterior acid cleaning Cost reduction *For more details, please refer to the catalog or feel free to contact us.

■Cost reduction by reusing usable parts for machine refurbishment In the refurbishment process, there were parts that had been replaced not long ago, so we proposed reusing those parts for the upgrade to a new centrifuge. By using parts from the currently operating centrifuge, we were able to offer a more affordable price compared to manufacturing everything from scratch. 【POINT】 ■Reuse of parts ・Cost reduction in machine pricing *Commonly reused items include baskets, control panels, on-site operation panels, hydraulic units, etc. *For more details, please refer to the catalog or feel free to contact us.

■We would like to update our machines with GMP in mind. In the future, a centrifuge compliant with GMP will be necessary, so we proposed our PG series "Top Discharge Centrifuge KM." Considering ease of cleaning, we adopted a full lineup including "Basket Lift-Up," "All SUS Exterior," "Casing Mirror Plate," and "Immersion Cleaning," which allows for cleaning even the underside of the basket and verification. 【POINT】 ■Basket Lift-Up - Ease of cleaning the basket and casing bottom ■All SUS Exterior - Prevention of foreign matter contamination ■Casing Mirror Plate - Ease of cleaning, prevention of foreign matter contamination ■Immersion Cleaning - Ease of cleaning *For more details, please refer to the catalog or feel free to contact us.

■Changing the filter cloth requires time and manpower. Due to Company S's product expansion plan, we have added our "MARKIII" with the same specifications that you always use. It features an electronic beam screen that eliminates the need for filter cloth replacement and an easy-to-clean casing opening mechanism. 【POINT】 ■Custom specifications focused on cleanability ・Casing opening mechanism ■No hassle of filter cloth replacement, improving work efficiency ・Electronic beam screen *For more details, please refer to the catalog or feel free to contact us.

■We want to recover a small amount of powder from a thin liquid. We received an inquiry about wanting to recover powder from a low-concentration slurry (liquid) and developed a new special basket (patented). We have delivered a centrifuge equipped with this special basket. 【POINT】 ■Basket with grooves under patent application By applying a special groove processing to the side of the basket, crystals can gather in the grooves, enabling efficient recovery of the crystals. *For more details, please refer to the catalog or feel free to contact us. *If you have any issues with centrifuges or other separation and dehydration processes, please do not hesitate to contact us.

We want to find a way to reduce the costs associated with testing expensive samples. We propose the "LAC400," a research and development centrifuge that allows for filtration tests with a well-defined cake thickness using a small amount of sample. While traditional centrifuges required 20 liters of sample, the "LAC400" can perform filtration tests with just 400 milliliters of sample. By reducing the amount of filtration sample, the filtration time is also shortened, which decreases the overall testing time. Additionally, the transparent basket allows for visual confirmation of the filtration status, enabling data logging during the centrifugation process. 【POINT】 - Thin basket: Allows testing with a small amount of sample while maintaining cake thickness. - Transparent basket: Enables visual monitoring of the filtration process. *For more details, please refer to the catalog or feel free to contact us.

■I want to understand the filtration status at all times. While conducting tests with various samples, there was a request to "understand the status of filtration over time," and we adopted the "LAC" centrifuge for research and development purposes. 【POINT】 ■Strobe effect of the transparent basket The upper part of the basket is transparent, and by adding a window to the casing, we can measure the liquid level and the thickness of the cake (crystals) during filtration using the strobe effect. This allows us to observe how the liquid passes through the cake layer and understand the filtration status. By being able to see the filtration status over time, the speed from testing to improvement has increased, leading to a reduction in testing time. *For more details, please refer to the catalog or feel free to contact us.

We want to create a "showcase factory" for visitors to our factory tours. A food seasoning manufacturer requested that we make their factory a "showcase factory" where customers visiting for tours can feel secure, leading to the introduction of our vertical centrifuge KM. To ensure that customers visiting the factory can confidently purchase products, we have made the entire exterior stainless steel and delivered a centrifuge that meets the specifications used in pharmaceutical manufacturing. In today's environment, where even food products are held to stricter standards regarding foreign matter contamination, we manufacture and supply centrifuges that customers can trust, knowing that "if this level of equipment is being used, it is safe." **POINT** - All stainless steel exterior By making the entire exterior of the centrifuge stainless steel, we achieve a clean and robust finish. *For more details, please refer to the catalog or feel free to contact us.* *If you have any issues with centrifuges or other separation and dewatering processes, please do not hesitate to reach out to us.*

We want to prevent foreign matter contamination by installing a centrifuge in the clean room. A pharmaceutical manufacturing company has plans for a new factory and expressed the desire to "prevent foreign matter contamination by installing a centrifuge in the clean room." We proposed the horizontal centrifuge JMP-S, but due to budget constraints, they decided to implement the eMV, which omits the automatic features of the JMP-S. Additionally, the eMV we proposed requires the operator to manually perform the discharge, which helps reduce the machine's cost compared to the JMP. The eMV has a slanted basket, which alleviates the burden on the operator during the crystal collection process. We have received feedback that tasks such as replacing filtration materials can be done more easily compared to vertical models, leading to reduced work time and increased efficiency.

■Emphasis on Cleanability and Ease of Cleaning Verification Based on the request from pharmaceutical manufacturer F Company to "emphasize cleanability and ease of cleaning verification," we proposed and delivered a centrifuge equipped with a "casing mirror plate," "casing opening and closing," and "basket lift-up."

■Custom-made programs tailored to the product■ We proposed and delivered a fully automatic centrifuge based on the request from Company N, a powdered seasoning manufacturer, who expressed the desire to "avoid manual labor and not stop factory production with 24-hour continuous operation."

"We want to filter while leaving a certain amount of cloudiness, reducing labor and increasing efficiency." Based on the request from H Company, a juice manufacturer, to "remove foreign substances from the juice while retaining some cloudiness," we proposed and delivered a centrifugal separator suitable for juice production to remove foreign substances from the juice extracted from fruits.

"We would like to filter the residue from liquid fertilizer." Based on the request from fertilizer manufacturer S, who mentioned, "The residue in the fertilizer clogs when spraying liquid fertilizer, so we would like to filter the residue," we proposed and delivered a centrifuge to remove the residue (remaining particles) from the fertilizer.

■We want to shorten the drying time for metal parts From O Company, a manufacturer of metal parts: "After washing the work (complex-shaped metal parts), we dehydrate them in a centrifuge, but the drainage is poor. We want to somehow improve the dehydration efficiency and shorten the drying time after dehydration." Based on this discussion, we proposed and delivered a small parts dehydrator. 【POINT】Unique operating program ■ We proposed a unique operating program different from the conventional methods of dehydrators. The drying time was reduced by 34%. The metal parts we examined were small, about 2 to 5 cm, and we felt that "there must be a lot of residual moisture even with centrifugal force." To reduce the residual moisture, we proposed a unique program that allows for special movements in addition to the normal operating method. We suggested a specification that allows rotation in both the forward and reverse directions. ↓ Please check the basic information for more details.

We proposed and delivered the M-type centrifugal separator for degreasing cutting chips based on the request from Company N, a manufacturer of aluminum metal parts, who wanted to "dissolve aluminum cutting chips containing water-soluble oil in a melting furnace to reform aluminum." 【POINT】Degreasing rate 99.9% ■ Degreasing rate of water-soluble oil adhered to aluminum cutting chips: 99.9% They were considering using a rotary kiln to evaporate the water-soluble oil adhered to the aluminum cutting chips before feeding the chips into the melting furnace, but they consulted us about whether it could be degreased solely with the centrifugal separator, focusing on cost performance. We then received actual aluminum cutting chips from the customer and conducted a test degreasing using our centrifugal separator. *Test Results Degreasing operation time: 10 minutes Amount of chips fed: = 24.62 kg Amount of chips collected: = 24.01 kg (including 2.24 kg of chips in the basket) Amount of oil collected: = 0.28 kg After the customer burned the degreased cutting chips and measured the weight difference with the dry cutting chips, the oil content was found to be 0.1%. Degreasing rate from test results: 99.9% Based on these test results, they decided to implement the proposed M-type centrifugal separator for degreasing cutting chips.

■I want to re-dissolve crystals in the filtration machine■ Based on the request from cosmetics manufacturer N, "When centrifugal force is applied to the non-porous wall of the centrifuge, a cake (crystal) adheres to the wall, so I want to re-dissolve that cake inside the centrifuge," we proposed and delivered a centrifuge that can re-dissolve crystals within the filtration machine. ■Results of the implementation■ The need to install a dissolving tank has been eliminated, leading to space-saving in the factory, and by not having to purchase a dissolving tank, we were able to significantly reduce investment costs. ↓ For more details, please check the basic information.

■We want to cleanly extract fiber products■ Based on the request from Company T, a fiber manufacturer, to "perform dewatering of fibers and cleanly extract roll-shaped fibers from the centrifuge," we proposed a centrifuge that dewaters fiber products according to their shape and type, making it easier to cleanly extract the products. ■Results of the implementation■ By establishing dewatering and extraction methods tailored to the products, it became possible to cleanly extract fiber products, enhancing the quality of the fiber products and significantly reducing waste volume. ↓For details, please check the basic information.

■We want to shorten the filtration time and improve production efficiency■ We received a request from Company S, a manufacturer of pharmaceuticals, stating, "We want to shorten the filtration time and improve production efficiency." We proposed the MARK3β, which has higher centrifugal force than the existing competitor's horizontal centrifuge and poses no risk of dust (foreign matter contamination) from the belt, along with a larger processing capacity (basket volume). ■Results of the implementation■ Compared to the existing competitor's horizontal centrifuge, we were able to shorten the dehydration time due to the higher centrifugal force. Additionally, since the vibration is lower than that of the existing machine, we have received high praise for contributing to the reduction of machine noise. For more details, please check the basic information.

■We want to create a mechanism that does not generate dust in the clean room.■ We received a request from Company M, a manufacturer engaged in pharmaceutical research and development, stating, "Regarding the research centrifuge to be installed in the clean room, we would like to eliminate mechanisms that could potentially generate dust in order to prevent foreign matter contamination." In response, we proposed the KMβ, a "direct drive type" with the motor positioned directly below the main shaft, instead of the usual V-belt drive system. ■Results after implementation■ Since there is no V-belt for driving, dust generation due to sliding has been eliminated, allowing us to keep the work area clean. Additionally, we were able to eliminate the hassle of belt adjustments and potential issues such as belt breakage due to long-term use. ↓For more details, please check the basic information.

We proposed the bottom-open type basket without a flange for the dewatering bag of our upper discharge centrifuge KMβ to Company O, a chemical manufacturer, who expressed the desire to easily extract crystals using an upper discharge centrifuge. In an upper discharge centrifuge, the operator must manually remove the solids. However, this is quite labor-intensive, and the difficulty increases if the solids are hard. Furthermore, when it comes to medium-sized machines around 42 inches, the solids to be removed can exceed 100 kg. To alleviate this heavy labor, we considered the bottom-open type of dewatering bag.

From the cosmetics raw material manufacturer C, we received a request stating, "When the scraping process begins, the crystals are hard, which causes scraping compensation (the scraping blade hits the crystals, creating a load that reduces the basket rotation speed, so we have to temporarily release the scraping blade to increase the basket rotation speed) to occur several times, resulting in longer scraping times (production). We would like to find a solution." After hearing about the operation conditions of the customer's machine and having discussions, we proposed a specification that includes an electric motor and a reduction gear. As a result, scraping compensation no longer occurred, leading to faster production times, and the customer was very pleased. 【POINT】 ■ Specification with electric motor and reduction gear By equipping the scraping process with an electric motor and reduction gear, the time for the scraping process was shortened, allowing production to occur at the desired operating cycle. *For more details, please refer to the catalog or feel free to contact us.

We proposed our detachable splash guard PATAN based on the request from Company O, a pharmaceutical manufacturing company, which stated, "Since we manufacture pharmaceuticals, we need to improve cleanliness, and we particularly want to make the cleaning of the bottom surface of the basket easier." Additionally, we provided a centrifuge equipped with a casing mirror plate, casing opening and closing, and basket lift-up features to further enhance the cleanliness, which is considered crucial in pharmaceutical manufacturing.

From K Company, a chemical manufacturer: "The filter press currently used in our existing building does not achieve a good dewatering rate, so we are considering a centrifuge. We want to automate the centrifuge, but the strength of the existing building is insufficient to install it on the second or third floor. However, we do not have the budget to rebuild the building, and we need a fully automatic machine that can be installed on the first floor." In response to this inquiry, we proposed and delivered the DIBUC model of a fully automatic suction-type centrifuge that can be installed on the first floor of the building. 【POINT】Suction transport that does not require a specific installation location ■ Equipment can be installed on the first floor The DIBUC, which features an upper suction discharge type, is a machine that simultaneously scrapes and sucks the cake after filtration and dewatering, transporting it to the next process. Instead of dropping the cake to the lower floor, it is sucked and transported to the next process, allowing the centrifuge to be installed on the first floor of the factory. ↓ Please check below for more details.

We received an inquiry from chemical manufacturer O regarding their desire to easily recover and extract crystals using a top discharge centrifuge. We proposed and delivered our top discharge centrifuge model KMβ with a bottom-open type basket without a flange for dewatering. As a result of using our centrifuge, we received positive feedback regarding: - Reduced burden on the operating personnel - Improved cleanliness of the basket inside the machine In top discharge centrifuges, operators must manually remove solid materials. However, this is quite labor-intensive, and the difficulty increases if the solids are hard. Furthermore, with medium-sized machines around 42 inches, the solids to be removed can exceed 100 kg. To alleviate this heavy labor, we considered the bottom-open type of dewatering bag. ↓ Continuing to "Basic Information"

We proposed and delivered a small parts dewatering machine based on the request from Company O, a metal parts manufacturer, stating, "After washing the work (complex-shaped metal parts), we are using a dewatering machine, but the water drainage is poor. We want to somehow improve the dewatering efficiency and shorten the drying time after dewatering." As a result of using our centrifuge, we received feedback that the drying process time after dewatering was shortened by 34%, leading to improved work efficiency.

We received an inquiry from our customer, Company S, which produces herbicides and pesticides, stating, "Due to handling toxic products, we ensure that protective gear such as gas masks and gloves are worn during filter cloth replacement and cleaning. However, there is a high risk to the field operators. The characteristics of the product cause the filter cloth to clog easily, necessitating regular replacements, and we want to improve the situation where operators are exposed to danger from toxic products." In response, we proposed an electronic beam screen (metal filter) that eliminates the need for filter cloth replacement, and they adopted it. As a result of using our machine equipped with the electronic beam screen, the need for filter cloth replacement was eliminated, reducing the risk of poisoning for operators. This also led to a reduction in the labor involved in filter cloth replacement and cleaning, as well as the running costs associated with filter cloths.

We received an inquiry from Company K, a manufacturer that produces a wide range of chemicals, stating, "We would like a centrifuge for testing purposes. Since it will be used for multiple applications, it would be greatly appreciated if the casing could be easily opened and closed, the machine could be easily cleaned, and it has a robust interlock system." In response, we proposed and delivered a centrifuge equipped with a "casing opening and closing device (manual)," "various interlock functions," and a "top cover lock cylinder." As a result of using our centrifuge, the process of cleaning the casing, which previously required heavy lifting for product changes, has been reduced to just a few seconds, significantly improving time, cost, and work efficiency. Most importantly, we have heard from the operators that the workload has greatly decreased, making it highly valued. Additionally, due to the size of the machine, we opted for a manual opening and closing device using a reduction gear instead of hydraulic drive. This device is oil-free, making it easy to use even in clean rooms and similar environments. ↓ Continuing to basic information

We received an inquiry from Company D, a manufacturer of contract-synthesized active pharmaceutical ingredients and intermediates, asking, "Do you have a centrifuge capable of separation tests for research and development conditions? Also, is there a model that allows for easy movement and installation of the equipment?" In response, we proposed our laboratory centrifuge model LAC-2000, which was accepted. Considering the possibility of testing with very small sample sizes, we suggested a specification that allows for the installation of a basket from model LAC-400. This design enables adjustment of capacity based on sample volume and slurry characteristics, thus shortening test times. As a result of introducing our centrifuge, they reported that they can now conduct repeated separation tests with small sample sizes, leading to a significant reduction in the time required for condition setting. Regarding the detachment and disassembly of the basket for cleaning, traditional centrifuges require specialized knowledge and tools, but our LAC-2000 allows for easy detachment with general tools, which has also reduced the burden on operators. Its compact size makes it suitable for installation in laboratories, and it can be used without concern for installation location, as it operates on a 100V power supply.

Company C, a contract manufacturer of pharmaceutical raw materials, is considering a process for laboratory use targeting a specific application and was evaluating equipment for the filtration process. Initially, they were looking into a reversible automatic centrifuge, and during their visit to the factory, they evaluated the LAC for visualizing the filtration process and decided to purchase it immediately. Additionally, since it was for lab-scale use, we arranged to deliver a unit that included a filtrate tank, a mobile frame, and a buffer tank for receiving the slurry. *For more details, please refer to the catalog or feel free to contact us.*

From Food Manufacturer A, we received a request stating, "We would like to update to inverter-driven systems to make various settings, maintenance, and daily operations easier. However, we want to operate the inverter-driven machines on the same schedule as before." In response, we conducted a hearing on the operating conditions of the customer's machines and proposed a specification equipped with a one-motion type scraping device after discussions. We delivered this solution. As a result of using our centrifuge, the operating conditions remained almost unchanged, and various settings, maintenance, and daily operations became easier. 【POINT】Reduction in scraping process time By equipping the centrifuge with a one-motion type scraping device, the time for the scraping process was shortened, allowing production on the desired operating cycle. Our inverter-driven scraping devices come in the following two types: - A two-motion type that performs a turning motion and a vertical motion after the small blade engages. - A one-motion type that performs only a turning motion to scrape off the cake with a large blade in one go. *For more details, please refer to "Basic Information."

We received an inquiry from Company N, a manufacturer producing refined white sugar as a pharmaceutical additive, stating, "We are currently using an existing MARK 3 hydraulic machine, which is aging, and we are considering upgrading to an inverter type. However, since we operate 24 hours, switching from hydraulic to inverter with two motions will extend the production schedule due to longer start-up and braking times. We want to shorten the schedule as much as possible." In response, we proposed and delivered an inverter type with one motion instead of the existing two-motion scraper, as reducing start-up and braking times would cause it to stop due to overload. In terms of the movement of the scraper component: - In the case of two motions, the sequence is: engagement → descent → retraction → ascent. - In one motion, the sequence is: engagement → retraction only. By adopting one motion, we can shorten the production schedule. Our technical department calculated the time estimates for the one-motion setup, confirming that production could be achieved with a schedule nearly identical to the hydraulic system. Additionally, since there are no consumable scraper bellows, we could also reduce costs. This proposal was well received and highly evaluated by the client. *For more details, please refer to "Basic Information."*

We received an inquiry from Company O, a manufacturer of electronic materials, stating, "We want to automatically discharge crystals without exposure. Additionally, since the unit price of the product is high, we want to recover all of it." We proposed the all-recovery type centrifuge "FLOWM." [About FLOWM] While conventional top-discharge types allow for complete recovery, they pose a risk of foreign matter contamination due to the open state during product retrieval. Furthermore, the necessity for manual retrieval by operators increases their workload, consequently raising labor costs. On the other hand, fully automatic bottom-discharge types tend to leave residual crystals, making complete recovery difficult, and they are inferior to top-discharge types in terms of cleanability. This is where the cloth-inversion type centrifuge FLOWM comes into focus. The cloth-inversion type FLOWM eliminates the need for a scraping device, which is essential in fully automatic systems, by inverting the filter cloth to extract crystals, thus enabling complete recovery. Moreover, it allows for production in a sealed environment, reducing the risks of contamination and exposure, and it can operate fully automatically. It also boasts excellent cleanability, allowing for cleaning in a sealed state. Additionally, the opening and closing mechanism is standardly equipped and is designed to operate without requiring power, contributing to an oil-free operation.

We received an inquiry from Company F, a manufacturer of pharmaceutical raw materials, stating, "It is unavoidable for residual heel to remain in the centrifuge for safety reasons, but due to the high drug prices, we would like to increase the amount that can be recovered in one batch as much as possible." In response, we proposed and delivered a centrifuge equipped with a "residual crystal peeling device (screw)." As a result of using our centrifuge, it has become possible to increase the recovery rate of crystals by several percent to over ten percent, leading to an expected increase in profit margins. Furthermore, due to the reasons mentioned above, we have received requests to use the screw in other equipment, resulting in repeat orders. 【Residual Crystal Peeling Device (Screw)】 - Adopts a screw structure, allowing for automatic recovery of residual crystals adhering to the filter cloth. - The spiral peeling device continuously scrapes while pushing the residual crystals downward, enabling reliable processing in a short time. - Automatic recovery of residual crystals adhering to the filter cloth, which was previously done manually, is now possible. *Specifically, the scraping clearance is 12 mm or more without options, but with the screw installed, it can be reduced to 6 mm, allowing for a clearance reduction of 6 mm.

As a result of using our centrifuge, we have received feedback that both production efficiency and output have increased. Typically, the maximum processing capacity for the MARK 3 (top image) at the maximum size of 60-40 inches is 940 liters; however, after consultations between our technical department and the customer, we designed it to increase the capacity to 1027 liters. Additionally, to shorten processing time, we proposed a large scraping blade called the "1-Motion Scraper" that performs only the rotation motion instead of the usual two motions (up and down, rotation) and a "Scraping Air Blow" that uses high-pressure air to dislodge the crystals. **Features** - **Special Basket Design**: By designing a special basket size different from existing sizes, we increased the processing capacity. - **1-Motion Scraper**: Instead of the usual two motions (rotation and upward movement), we equipped a large scraper that matches the height of the basket, allowing for crystal scraping with just one rotational motion, thus achieving a reduction in scraping time. - **Scraping Air Blow**: By injecting air from the scraping device, we promote the dislodging of crystals with air pressure in addition to the usual scraping effect, further reducing scraping time.

For users engaged in small-lot, multi-variety production, it is required that product changeovers and cleaning between batches are easily manageable and verifiable. This time, in addition to the casing opening and closing mechanism, we propose our optional CIP cleaning and basket lift-up device. (1) Casing opening and closing mechanism (2) In-machine CIP cleaning device (3) Basket lift-up mechanism By implementing CIP cleaning, it is possible to reduce the cleaning workload. Additionally, depending on the product, there may be a risk of high pharmacological activity powders and liquids exposing the operator. However, by conducting CIP cleaning in a sealed state, it is possible to reduce the risk of exposure during the opening process. The basket lift-up mechanism is an option that significantly improves the operability of the basket's underside, which was difficult to inspect visually or through swab testing with conventional centrifuges. It allows for easier swab cleaning and visual confirmation, thereby reducing the operator's burden during cleaning. 【Benefits】 ■ Reduction of operator workload during the cleaning process ■ More concrete risk management regarding exposure ■ Increased cleaning efficiency allows for a greater variety of items to be covered by a single centrifuge, leading to improved production efficiency.

Consultation from Company S, a manufacturer selling numerous chemicals and other products. 【Consultation】 "I want to automate the skimming device with a centrifugal separator and determine the stopping position at will. Additionally, is there a machine that allows for internal cleaning and verification?" 【Proposal → Adoption/Implementation】 Proposal for a centrifugal separator equipped with a "casing opening and closing device (Enerpac)," "basket lift-up," and "skimming servo motor." 【Results】 - The casing opening and closing device allows for easy visual inspection and swabbing of the equipment's interior. - Even for the bottom of the casing, which is difficult to inspect and swab with just the casing opening and closing device, it can be achieved by using the basket lift-up mechanism. - Contributes to reducing the burden on workers and lowering running costs. - With the skimming servo motor, the skimming depth can be changed at will via a touch panel, making it easy to adjust what was previously done manually with just the push of a button, eliminating the need for workers to be constantly present during the operation.

We received an inquiry from Company H, which operates in the metal processing industry, regarding their desire to "reduce the disposal costs of stainless steel polishing powder" and "prevent the risk of spontaneous combustion." The polishing powder contains a high amount of oil, and disposing of it as is increases weight and costs, while leaving it unattended poses a risk of spontaneous combustion. In response, we proposed a solution by equipping our belt-driven bottom-discharge centrifugal separator "DMNβ" with a special "Jingasa" attachment, allowing for the efficient feeding and de-oiling of the polishing powder. The high-speed rotation can remove oil within a few minutes, significantly reducing the weight of the waste and cutting costs. Additionally, the removal of oil also eliminated the risk of spontaneous combustion. We also proposed a fully automated discharge system in collaboration with a belt conveyor, achieving labor savings, improved safety, and reduced labor costs. After implementation, we received high praise from the customer, stating that "both costs and risks were resolved simultaneously."

We received a request from Company Z, which manufactures pharmaceuticals and active pharmaceutical ingredients, stating, "We would like to introduce a centrifuge that complies with GMP and can be confidently presented during inspections." In response, we supplied the horizontal centrifuge "JMP-S." The JMP-S contributes to space-saving in clean rooms and makes swab and cleaning verification easy. It reduces the operator's workload and also improves cleaning efficiency in multi-product production. Additionally, it comes standard with CIP cleaning and immersion cleaning mechanisms, automating the internal cleaning that was previously done manually. Due to its reliable cleaning and high verifiability, it has been chosen by many pharmaceutical manufacturers. After its introduction, it has achieved reduced burden and improved safety, and it is a highly rated model that has received repeat orders.

We received an inquiry from pharmaceutical company T regarding the desire to introduce a centrifuge that complies with GMP and data integrity (DI) standards, and we proposed and delivered the DMNβ model. In recent years, the importance of DI-compliant equipment has increased significantly in the pharmaceutical industry from the perspectives of audit compliance and quality assurance. The DMNβ model encompasses not only operational information but also operator operation records and login management based on authority settings. It is equipped with a system that adheres to the ALCOA principles (Attributable, Legible, Contemporaneous, Original, and Accurate), ensuring reliable traceability. After the introduction, we received high praise from company T, stating, "We can now ensure DI compliance and approach audits with confidence." This model is a highly reliable centrifuge specialized for the pharmaceutical field and has been adopted by many customers.

We received an inquiry from Company D, which manufactures and sells pharmaceuticals, asking, "Is there a lab centrifuge that considers design and handling?" In response, we proposed the LAC-2000 type E, an improved version of the conventional LAC-2000 model. We thoroughly reviewed the workflow, cleaning ease, appearance, and footprint, and after much trial and error with users, we completed the design. The exterior is made entirely of stainless steel, with the control panel integrated into the equipment. Prioritizing ease of use for researchers, we have carefully designed the height and layout. Additionally, a small slurry tank is mounted on top, allowing for gravity-fed liquid supply, which eliminates the need for a pump and saves space. The waste liquid processing has also been improved by combining a buffer tank with a transport device, enhancing usability. During inspections, we received high praise for the appearance and operability, making it a unit that significantly contributes to efficiency in research settings.