エムエーツール Product Lineup

M.A. Tool's carbide solid metal saw enables high-efficiency precision groove processing of various metals, engineering plastics, and more. By considering user processing requirements, tolerances, and work material characteristics, we manufacture blade specifications tailored to specific needs, achieving a dramatic improvement in processing quality and high efficiency.

• Milling
• cutter
• Other cutting tools

The "SHARP SAW DMX" is a solid carbide metal saw designed for difficult-to-cut materials. It features a high-hardness coating that provides excellent heat resistance and adhesion, achieving a long lifespan, and offers 2.5 to 3 times the wear resistance compared to uncoated tools when processing SUS304. Additionally, by adopting an arc relief angle on the outer circumference and appropriate cutting edge specifications, it minimizes vibration and burr generation, enabling stable machining. The blade shape, composed of a smooth R profile, facilitates the smooth discharge of chips and prevents adhesion to the cutting edge. 【Features】 - Uses a special carbide substrate with high heat resistance and chipping resistance. - High rigidity allows for high feed machining. - Achieves three times the feed speed in groove processing of SUS304 compared to standard products (based on our tests). *Custom manufacturing is possible according to processing conditions. For more details about the product, please refer to the documentation. Feel free to contact us with any inquiries.

• Plastic processing machines (cutting and rolling)

We manufacture precision cutting tools tailored for fine groove processing and cutting operations. We can propose custom designs based on the user's processing shapes, tolerances, and work material. Additionally, we can accommodate same-day shipping for in-stock items. Tungsten Carbide Solid Metal Saw [SHARPSAW-S LG] - Minimum blade thickness can be produced from 0.02 mm! - The cutting edge is designed and manufactured specifically for the user, taking into account the material of the workpiece and cutting conditions. - Capable of processing to a depth 30 times the blade thickness in a single pass. It has received positive feedback for fine deep groove processing and dicing operations. Small Diameter Tungsten Carbide Key Seat Cutter [MINI SLIT MASTER KSLG] - Minimum blade thickness can be produced from 0.05 mm! - Outer diameters of Φ4.0, Φ6.0, Φ8.0, Φ10.0, and Φ12.0. - Suitable for processing fine grooves in the inner diameter area. *For more details, please refer to the documentation. Feel free to contact us with any inquiries.

• cutter

The "SHARP SAW-S LG" is an ultra-thin solid metal saw made using proprietary grinding technology, unlike any other. It achieves a blade thickness of 0.02mm, one of the smallest in the world, enabling high-speed micro-cutting and micro-grooving of non-ferrous metals and resin materials. Additionally, we offer three blade shapes: "Type NR," "Type NH," and "Type NT," to accommodate various material types and processing conditions. It has a proven track record in slicing and dicing processing of laminated materials made of resin and non-ferrous metals. 【Features】 ■ Achieves a blade thickness of 0.02mm, one of the smallest in the world ■ Enables high-speed micro-cutting and micro-grooving of non-ferrous metals and resin materials ■ Three types of blade shapes available *For more details, please refer to the PDF document or feel free to contact us.

• Other cutting tools

We offer a dedicated arbor that fully demonstrates the cutting performance of the carbide solid metal saw [SHARP SAW] and supports high-precision machining. The use of an appropriate arbor for carbide solid metal saws significantly affects tool life and machining accuracy! 【Specifications】 ○ BT Type ○ HSK Type ○ Straight Shank Type ○ For small diameter keyway machining (for automatic lathes) For more details, please contact us or download the catalog.

• Other cutting tools

Did you know that reviewing cutting tools can lead to shorter processes and cost reductions in operations such as groove processing and cutting? At "M.A. Tool Co., Ltd.," we can propose efficient cutting tools and offer custom-made production tailored to your needs and processing materials. Additionally, we can accommodate same-day shipping for standard items, depending on stock availability. We accept orders from single units to mass production, so please feel free to consult with us first. *For more details, please contact us or download the catalog.

• Other cutting tools
• Milling
• End Mills

We will custom-manufacture blade shapes that dramatically reduce the occurrence of burrs and heat generation, which are problematic in the processing of various engineering plastic materials. We have extensive processing experience with materials such as "66 Nylon," "Delrin," "Glass-filled resin," "Polycarbonate," "PET resin," "FRP," "CFRP," "Graphite," "Acrylic," "ABS resin," "PP resin," "Bakelite," and "Urethane resin." For more details, please contact us.

• Milling
• cutter

【Cutting Tools】Specialist in Ultra-Hard Solid Metal Saws! Our company, "M.A. Tool," is always thinking about how to optimize precision groove processing and precision cutting processing. "I want to cut something like this..." "I want to efficiently process this part of the drawing..." "I want to reduce the cost of groove processing..." "The cutter I'm currently using has a short lifespan..." We can create custom solutions for such concerns! Additionally, standard products can be shipped on the same day. *Subject to stock availability. Whether you need one unit or mass production, if you have any issues with groove processing or cutting, please feel free to consult with us! *For more details, please contact us or download the catalog.

• Other cutting tools

The "MINI SLIT MASTER KSAL" is a solid carbide key seat cutter designed for ductile materials such as aluminum and resin. Compared to conventional products, it enables dramatically high-speed machining, and thanks to its specialized coating, it has less adhesion and a longer lifespan. Additionally, we also offer the "KSHD," which is suitable for difficult-to-cut materials such as stainless steel alloys and titanium alloys. 【Features】 ■ Less adhesion and longer lifespan due to the effects of the specialized coating ■ Unique sharp blade shape minimizes vibration and provides a smooth cutting surface ■ The synergistic effect of the specialized coating and blade shape significantly reduces burr generation ■ Enables dramatically high-speed machining compared to conventional products *For more details, please refer to the PDF document or feel free to contact us.

• Milling

Our company offers a lineup of cutting tools that excel in the precision machining of difficult-to-cut materials such as stainless steel alloys and titanium alloys. The 'SHARP SAW DMX' is a carbide solid metal saw that features a highly rigid blade design. Thanks to the "DMX coating," which excels in heat resistance and adhesion, it achieves a long lifespan. Additionally, the 'KSHD' is a carbide solid keyseat cutter that demonstrates outstanding chip evacuation. Its unique blade design allows for smooth cuts without vibration. 【Features】 'SHARP SAW DMX' - The arc relief angle minimizes vibration, enabling stable machining. - Utilizes a special carbide substrate that ensures a long lifespan. - High chip evacuation capability with a highly rigid blade design. 'KSHD' - Achieves a long lifespan with a high-strength dedicated coating. - Features a superior cutting edge finish that prevents chipping. - Can be used at three times the peripheral speed compared to standard products. *Custom manufacturing is available based on processing conditions and other requirements. For more details about the products, please refer to the materials. Feel free to contact us with any inquiries.

• cutter

The "SHARP SAW ALX" is a carbide solid metal saw developed for high-speed and high-precision machining of aluminum alloy grooves. It adopts a large rake angle for aluminum alloys and resins, resulting in low cutting resistance and smooth machining with minimal vibration. Additionally, the "ALX coat" prevents welding and achieves a long lifespan, addressing the issue of welding on the cutting edge and sides when cutting aluminum alloys with a metal saw, enabling high-speed and high-quality groove machining! 【Features】 ■ Special blade shape that exhibits excellent chip evacuation ■ Low cutting resistance with a large rake angle ■ Carefully finished cutting edge with high surface roughness ■ Precision side relief to reduce machining heat *For more details, please refer to the PDF document or feel free to contact us.

• Other cutting tools

M.A. Tool's carbide solid metal saw enables high-efficiency precision groove processing of various metals, engineering plastics, and more. By custom manufacturing based on user processing requirements, tolerances, and work material characteristics, we achieve improved processing quality and high efficiency. We also produce special blades such as angle blades and R blades.

• Milling

We manufacture precision cutting tools tailored for fine groove processing and cutting operations. We can propose custom designs based on the user's processing shapes, tolerances, and work material. Additionally, we can accommodate same-day shipping for in-stock items. Tungsten Carbide Solid Metal Saw [SHARPSAW-S LG] - Minimum blade thickness can be produced from 0.02 mm! - The cutting edge is designed and manufactured specifically for the user, considering the material of the workpiece and cutting conditions. - Capable of processing to a depth 30 times the blade thickness in a single pass, it is well-received for fine deep groove processing and dicing operations. Small Diameter Tungsten Carbide Key Seat Cutter [MINI SLIT MASTER KSLG] - Minimum blade thickness can be produced from 0.05 mm! - Outer diameters of Φ4.0, Φ6.0, Φ8.0, Φ10.0, Φ12.0 - Suitable for processing fine grooves in the inner diameter area. *For more details, please refer to the documentation. Feel free to contact us with any inquiries.

• cutter

The ultra-hard solid key seat cutter, Mini Slit Master, is available in two models: the 【KSAL】 for ductile materials such as aluminum and resin, and the 【KSHD】 for difficult-to-cut materials like stainless steel and titanium. It features a newly developed blade shape that suppresses vibration during cutting and has excellent chip removal properties, along with a coating specific to each model, enabling high-precision and high-efficiency machining of cutting grooves in various metals and resin materials. For more details, please contact us or refer to the catalog.

• Other cutting tools

Why can the ultra-hard solid metal saw [SHARPSAW] achieve precise groove processing? Our company believes that securing a sharp edge on cutting tools used for precision machining is crucial. To ensure an even sharper edge, all surfaces that make up the cutting edge of our ultra-hard solid metal saw "SHARP SAW-S" are finished to a grinding precision of 0.3S or less in its high-precision specifications. Additionally, taking into account the material of the workpiece and various processing conditions, we will propose custom specifications tailored to each user, including cutting edge specifications, grades of the base material's carbide, and types of coatings.

• Processing Contract

M.A. Tool's carbide solid metal saw enables high-efficiency precision groove processing of various metals, engineering plastics, and more. By custom manufacturing based on user processing requirements, tolerances, and work material characteristics, we achieve improved processing quality and high efficiency.

• Milling

Introducing a carbide solid metal saw that realizes the efficiency of groove processing and cutting processing. The 'SHARP SAW ALX' for ductile materials achieves high-speed processing at a peripheral speed of 1500 m/min. It excels in chip evacuation and enables smooth processing with minimal vibration. The 'SHARP SAW DMX' adopts a highly rigid blade shape, demonstrating its power in machining difficult-to-cut materials. The "DMX coating," which excels in heat resistance and adhesion, ensures a long lifespan. Both products can be shipped on the same day from stock and can be custom ordered in single units. 【Features of SHARP SAW ALX】 ■ Special blade shape that exhibits excellent chip evacuation ■ Large clearance angle allows for processing with low cutting resistance and vibration ■ Carefully finished cutting edges with high surface roughness 【Features of SHARP SAW DMX】 ■ Arc relief angle minimizes vibration generation, allowing for stable processing ■ Uses a special carbide substrate that achieves high durability ■ High chip evacuation and adoption of a highly rigid blade shape *For more details, please refer to the materials. Feel free to contact us with any inquiries.

• Other cutting tools

We manufacture precision cutting tools that excel in fine groove processing and cutting, such as "carbide solid metal saws" and "carbide solid key seat cutters," made to order. We can propose custom designs tailored to the user's processing shapes, tolerances, and work material. Additionally, we can ship in-stock items on the same day. 【Carbide Solid Metal Saw】 - Available with a minimum blade thickness of 0.02mm - Features a back taper (medium to low slope) for reduced cutting resistance. - Offers three types of blade shapes. - Capable of processing groove depths up to 30 times the blade thickness in a single pass. 【Carbide Solid Key Seat Cutter】 - Available with a minimum blade thickness of 0.05mm - Unique blade shape that demonstrates excellent chip evacuation even during high-speed processing. - Custom sizes not listed in the catalog can also be made to order. *For more details, please refer to the materials. Feel free to contact us with any inquiries.

• cutter

The ultra-hard solid metal saw manufacturer, M.A. Tool Co., Ltd., offers high-precision metal saw clamp arbors! The cutting conditions, tool life, and machining accuracy of metal saws greatly depend on the precision and rigidity of the arbor used. M.A. Tool can provide a total solution by offering both ultra-hard solid metal saws and metal saw arbors tailored to your machining needs. Please feel free to consult with our sales team.

• Milling machine

Our unique grinding technology has achieved the practical application of ultra-thin blade thickness, which was not realized in carbide solid metal saws. It enables fine cutting and micro-grooving in areas that were previously considered impossible. We have achieved a blade thickness of 0.02mm, one of the smallest in the world. This allows for high-speed micro-cutting and micro-grooving of non-ferrous metals and resin materials. *Features* ◆ Achieves the world's smallest blade thickness of 0.02mm ◆ Usable range is Φ25 to Φ120 (other sizes can also be produced) ◆ Enables high-speed micro-cutting and micro-grooving of non-ferrous metals and resin materials ◆ Three blade shapes to choose from *For more details, please refer to the PDF document or feel free to contact us.*

• Resin processing machine

We believe that ensuring a sharp edge on cutting tools used for precision machining is important. To secure an even sharper edge, all surfaces that make up the cutting edge of our high-precision specification of the carbide solid metal saw "SHARP SAW-S" are finished to a grinding accuracy of 0.3S or less. Additionally, we also introduce differences in wear due to variations in carbide material grades and specifications of the cutting edges. 【Processing with SHARP SAW-S】 ■ Resin groove processing ・Material: Duracon ・Dry processing ・Machining equipment: BT40 vertical machining *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

Our ultra-hard solid metal saw "SHARP SAW-S" is specially designed to meet the user's processing conditions, from the specifications such as blade shape to the selection of ultra-hard materials, and is manufactured using unique equipment and the skills of craftsmen. For the cutting amount per blade, if the finish surface is prioritized, it is set smaller, while for processing materials with good machinability, it is set larger. The "SHARP SAW-S," created through dedicated design and high-precision grinding technology, contributes to improving the user's processing efficiency and product quality. 【Guidelines for Cutting Conditions】 ＜fz: Cutting amount per blade: 0.003mm～0.020mm＞ ■Copper alloys: 200～750 ■Carbon steel: 50～250 ■Titanium alloys: 40～200 ■Stainless steel: 50～200 ■Cast iron: 60～250 *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

The "MINI SLIT MASTER KSHD" is a solid carbide key seat cutter designed for difficult-to-machine materials such as stainless steel and titanium alloys. It suppresses vibration during cutting and employs a newly developed blade shape with excellent chip removal properties, along with coatings specific to each model, achieving high precision and efficiency in machining grooves in various metals and resin materials. Additionally, we also offer the "KSAL" for ductile materials such as aluminum and resin. 【Features】 ■ High durability achieved with a strong, specialized coating ■ Smooth cutting without chatter due to the unique blade shape ■ Higher precision in edge finishing that prevents chipping ■ Can be used at three times the peripheral speed compared to general products *For more details, please refer to the PDF document or feel free to contact us.

• Milling

The "super hard ceramic spacer" has minimal dimensional changes due to thermal expansion and is less prone to scratches and burrs, maintaining high precision. It has a standard thickness tolerance of ±0.002, and if desired, actual measurements can be marked. When using multiple pieces of our super hard metal saws, if ordered simultaneously, we can also manufacture according to the set tolerance specifications. Additionally, the minimum thickness can be produced at 0.05mm for super hard and 0.10mm for ceramic. 【Manufacturing Range】 ■ Outer diameter: Φ15 to Φ150, tolerance: ±0.1 (standard) ■ Inner diameter: Φ5.0 to Φ40.0, tolerance: fit tolerance H6 ■ Blade thickness (plate thickness): 0.05 to 10.0, tolerance: ±0.002 *For more details, please refer to the PDF document or feel free to contact us.

• Other cutting tools

At M.A. Tool Co., Ltd., we custom manufacture carbide slitter circular blades. Compared to SK materials and high-speed steel, our blades offer extremely high wear resistance and long service life. Additionally, we will manufacture according to the specific requirements for the workpiece material and processing quality, including the type of carbide and the grinding finish specifications of the blade edge. For detailed specifications such as angles, please contact us. 【Manufacturing Range】 ■ Outer Diameter: Φ25 to Φ150, Tolerance: ±0.1 ■ Inner Diameter: Φ5.0 to Φ90.0, Tolerance: Fit tolerance H6 ■ Blade Thickness: 0.05 to 10.0, Tolerance: ±0.005 *For more details, please refer to the PDF document or feel free to contact us.

• cutter

The "SHARP SAW DMX" is a solid carbide metal saw designed for difficult-to-cut materials, featuring a high discharge capability for chips and a rigid blade shape. With high heat resistance and high hardness coatings suitable for processing stainless steel alloys and titanium alloys, it achieves wear resistance 2.5 to 3 times greater than uncoated tools when working with SUS304. The blade shape, composed of a smooth R shape, facilitates the smooth discharge of chips and prevents adhesion to the cutting edge. Additionally, it offers high rigidity, enabling high feed processing. 【Features】 ■ Exceptional heat resistance and adhesion, achieving a long lifespan with the "DMX coating" ■ The arc relief angle minimizes vibration, allowing for stable processing ■ Utilizes a special carbide substrate that ensures a long lifespan ■ High chip discharge capability and adoption of a rigid blade shape *For more details, please refer to the PDF document or feel free to contact us.

• Other cutting tools

This document introduces the processing troubles and countermeasures related to machining with carbide solid metal saws. It includes causes and countermeasures for various symptoms such as "rapid blade wear," "blade chipping," and "poor surface finish." For inquiries regarding blade specification changes, please contact our company. [Contents] ■ High-pitched cutting noise vibrations ■ Low cutting noise vibrations ■ Rapid blade wear ■ Blade chipping ■ Poor cutting performance *For more details, please refer to the PDF document or feel free to contact us.

• Other cutting tools

The "SHARP SAW ALX" is a carbide solid metal saw designed for aluminum that achieves high-speed processing at a peripheral speed of 1500m. It adopts a large rake angle for aluminum alloys and resins, allowing for smooth processing with minimal cutting resistance and vibration. Additionally, the "ALX coating" prevents welding and ensures a long lifespan, addressing the issue of welding on the cutting edge and sides when cutting aluminum alloys with a metal saw. 【Features】 ■ Special blade shape that exhibits excellent chip evacuation ■ Low cutting resistance with a large rake angle ■ Carefully finished cutting edge with high surface roughness ■ Precision side relief that reduces processing heat *For more details, please refer to the PDF document or feel free to contact us.

• Other cutting tools

Our company manufactures and sells carbide cutting tools. Carbide cutting tools for groove processing and precision cutting, including carbide solid metal saws, are finished by skilled grinding artisans with unique equipment and refined experience. The know-how developed to meet the diverse processing needs of various users, combined with high grinding technology, produces cutting tools for groove processing and precision cutting that are well-received in various processing fields both domestically and internationally. 【Business Description】 ■ Manufacturing and sales of carbide cutting tools *For more details, please refer to the PDF document or feel free to contact us.

• Other cutting tools

The "SHARP SAW FZ" eliminates interference issues with its unique dedicated shank and clamping method, allowing it to be clamped in a standard milling chuck like an end mill for machining. Three types of blades can be selected according to requirements: for aluminum, stainless steel, and general use, catering to various needs such as long life and improved machining efficiency, ensuring satisfactory processing results. Additionally, we can accommodate special shaped blades such as R-shaped, V-shaped, and C-faced blades. For specifications of the blades and matching with machining, please contact us. 【Features】 ■ Can be clamped in a standard milling chuck for machining ■ Efficiently handles various machining tasks ■ Three types of blades can be selected according to requirements ■ Can accommodate special shaped blades such as R-shaped, V-shaped, and C-faced blades *For more details, please refer to the PDF document or feel free to contact us.

• Other cutting tools

The "SHARP SAW-S" is specially designed to match the user's processing conditions, including specifications such as blade shape and the selection of carbide materials, and is manufactured using unique equipment and the grinding techniques of skilled craftsmen. We offer a lineup of blade shapes that cater to various processing materials, including the "Type NR" for high-speed processing of ductile materials like aluminum and resin, the general-purpose "Type NT" which is easy to re-sharpen, and "NTS/NHS/NRS" among others. If you provide us with information about the material of the workpiece and the maximum processing depth, we will propose specifications accordingly. 【Features】 ■ A variety of basic blade shapes that accommodate different materials ■ Selection of the best carbide grade for diverse materials ■ Custom design based on the user's processing methods and conditions ■ Various coatings available upon request *For more details, please refer to the PDF document or feel free to contact us.

• Other cutting tools

The "MINI SLIT MASTER SRZ" is a carbide solid key seat cutter equipped with a high-precision shank that is compatible with shrink-fit holders. Thanks to a specially designed high-hardness coating film with high strength, it offers a lifespan 2.5 to 3 times longer than standard products. It uses a high-toughness carbide substrate, and with the appropriate squareness angle setting, it has low cutting resistance, allowing for smooth cutting. 【Features】 ■ Low cutting resistance and smooth cutting with appropriate squareness angle setting ■ Lifespan 2.5 to 3 times longer than standard products due to high-strength specialized high-hardness coating film ■ Uses high-toughness carbide substrate ■ High-precision shank compatible with shrink-fit holders ■ Capable of high-speed machining at three times the peripheral speed compared to standard products *For more details, please refer to the PDF document or feel free to contact us.

• Milling

The "MINI SLIT MASTER WAZ" is a solid carbide key seat cutter made from high toughness carbide material. With an appropriate squareness angle setting, it has low cutting resistance and allows for smooth cutting, enabling high-speed machining at three times the peripheral speed compared to standard products. Blade diameter sizes available include φ4.0, φ6.0, φ8.0, φ10.0, and φ12.0. 【Features】 ■ Low cutting resistance and smooth cutting with appropriate squareness angle setting ■ 2.5 to 3 times longer lifespan than standard products due to a high-strength, specially designed hard coating ■ Made from high toughness carbide material ■ High-precision shank compatible with shrink-fit holders ■ High-speed machining at three times the peripheral speed compared to standard products *For more details, please refer to the PDF document or feel free to contact us.

• Milling

The "MINI SLIT MASTER KSLG" is a carbide solid key seed cutter specialized for fine groove processing. It achieves a minimum blade thickness of 0.05mm, enabling fine machining. We also accept orders for long neck types and full-length types. Please feel free to contact us when you need assistance. 【Features】 ■ Achieves a minimum blade thickness of 0.05mm, allowing for fine machining ■ Custom production available for blade thickness, outer diameter sizes, long neck types, and full-length types *For more details, please refer to the PDF document or feel free to contact us.

• Milling

The "MINI SLIT MASTER KSAL" is a solid carbide key seat cutter designed for ductile materials such as aluminum and resin. It enables dramatically high-speed machining compared to conventional products, and thanks to the specialized coating, it has less adhesion and a long lifespan. Additionally, we also offer the "KSHD" for difficult-to-cut materials such as stainless steel alloys and titanium alloys. 【Features】 ■ Less adhesion and a long lifespan due to the specialized coating ■ Unique sharp blade shape minimizes vibration and provides a smooth cutting surface ■ The synergistic effect of the specialized coating and blade shape significantly reduces burr generation ■ Enables dramatically high-speed machining compared to conventional products *For more details, please refer to the PDF document or feel free to contact us.

• Milling

Ultra-hard solid metal saw that enables high-efficiency fine groove processing SHARPSAW-S LG Available with a minimum blade thickness of 0.02 mm. Highly regarded for cutting small parts made of metal and resin materials using dicing machines, as well as for fine deep groove processing (such as grooves with a width of 0.05 mm and a depth of 1.0 mm).

• Milling

Achieving a minimum blade thickness of 0.05 mm has made unprecedented fine groove processing possible.

• Milling

We will custom-manufacture carbide solid special cutters with complex shapes such as R grooves, V grooves, and C surfaces integrated. With our expertise in providing dedicated cutters to over 1,000 users, we will achieve processing efficiency and quality. Please let us know the details of the processing department first!

• cutter

Tapered R-shaped cutter Integrated chamfer cutter Cutter with corner R Complex shapes (such as gear module shapes) We will custom manufacture carbide solid special cutters for efficiently processing various shapes.

• cutter

The ultra-hard solid metal saw has evolved into an easy-to-use and convenient shape for machining centers. The ultra-hard solid metal saw "SHARPSAW FZ" has no protrusions like tip bolts, avoiding interference. High-precision and high-speed groove processing can be easily achieved. 【Features】 ○ Metal saw sizes range from standard outer diameters of Φ25 to Φ65 (custom orders up to Φ125) ○ Custom options available for R blades, angular blades, and integrated C chamfer blades ○ Two types of arbor lengths available: short and long ○ Can be used differently depending on the workpiece shape and processing conditions For more details, please contact us or download the catalog.

• Other cutting tools

We provide a dedicated arbor that fully demonstrates the cutting performance of the carbide solid metal saw [SHARP SAW] and supports high-precision machining. The use of the appropriate arbor for carbide solid metal saws significantly affects the tool life and machining accuracy! 【Specifications Types】 ○ BT Type ○ HSK Type ○ Straight Shank Type For more details, please contact us or download the catalog.

• Other cutting tools

M.A. Tool Co., Ltd. believes that ensuring a sharp edge on cutting tools used for precision machining is the most important factor. To achieve an even sharper edge, all surfaces that make up the cutting edge of M.A. Tool's carbide solid metal saw, 'SHARP SAW-S', are finished to a grinding precision of 0.3S or less in its high-precision specifications. In resin groove machining, it is common for large, difficult-to-remove burrs to occur as the material tends to melt, making it challenging to achieve high precision. However, the SHARP SAW-S allows for very low burrs and high-precision machining. Machining thin ribs is particularly difficult due to issues like heat generation and cutting resistance, which can cause rib collapse. Nevertheless, the SHARP SAW-S enables high-precision machining with minimal collapse. For more details, please contact us or refer to our catalog.

• Other cutting tools

The ultra-hard slitter knives are custom-made with ultra-hard alloy slitter blades. Compared to SK materials and high-speed steel, they offer very high wear resistance and achieve a long lifespan. Additionally, we can manufacture specifications such as the type of ultra-hard alloy and the grinding finish of the cutting edge tailored to the conditions of the work material. Please inquire about sizes, angles, etc. The ultra-hard ceramic spacers have very little dimensional change due to thermal expansion and are products that are less prone to scratches and burrs. They have a very high standard thickness tolerance of ±0.002mm. If desired, we can mark the actual dimensions. We can also produce specifications for set tolerances when using multiple ultra-hard metal saws from M.A. Tool Co., Ltd. (e.g., metal saw tolerance -0 to +0.005, spacer tolerance -0.005 to +0). Furthermore, the minimum thickness can be produced at 0.1mm for ultra-hard and 0.2mm for ceramic. For more details, please contact us or refer to the catalog.

• Other cutting tools

The Modular Slot Series SH can be attached and replaced on modular system arbors, reducing usage costs. It features a solid head, allowing for regrinding, making it eco-friendly and economical. Due to its solid head, it offers high rigidity and less vibration compared to soldered-type cutters. The Modular Slot Series RH, with its high rigidity and low vibration, enables high feed rates. It is capable of reverse taper contouring machining on a 3-axis machining center. With a coating that offers high hardness and heat resistance, it has a long lifespan. The Modular Slot Series CV can also be attached and replaced on modular system arbors, reducing usage costs. It features a 5-blade design that allows for high feed rates. Its sharp edges minimize vibration and burr generation. For more details, please contact us or refer to the catalog.

• Other cutting tools

The ultra-hard solid key seat cutter, Mini Slit Master, is available in two models: one for ductile materials such as aluminum and resin [KSAL], and another for difficult-to-cut materials such as SUS and TIN [KSHD]. It features a newly developed blade shape that significantly reduces vibration during cutting and has excellent chip removal properties, along with coatings specific to each model. This ultra-hard key seat cutter achieves high precision and efficiency in machining cutting grooves for various metals and resin materials. For more details, please contact us or refer to the catalog.

• Other cutting tools