小森安全機研究所 List of Products and Services

The "EOS Series" is a newly designed safety device that eliminates blind spots and provides protection all the way to the corners using an EOS-type light beam. Utilizing advanced optical technology, it achieves a long detection distance and a compact body of 28×30mm. Additionally, the dual circuits within the sensor enhance safety by mutually monitoring the output. We offer the "EOS-JS type," which can be installed around the entire perimeter of the press, and the "EOS-J type," which can be installed on the sides and back of the press, as well as around the entire perimeter of automatic presses. 【Features】 ■ Achieves a long detection distance and a compact body ■ Enhanced IP65 dust and waterproof (oil) properties ■ Up to two auxiliary light axis sensors can be connected (optional at the time of order) ■ Response time: 20–30ms (Sensor 10–20ms + Control box 10ms) *For more details, please refer to the catalog or feel free to contact us.

The "SLC440" is a light-type safety device that enables safe and efficient operation with three types of blanking modes: fixed blanking mode, variable edge area fixed blanking mode, and dual optical axis shielding mode. It can deactivate the optical axis when there are items like conveyor belts within the detection area. It is also usable with press brakes. The protective height ranges from 140 to 1420 mm, with a total of 17 sizes available, and each size comes in two types with continuous shielding widths of 14 and 24 mm. It features a compact design with a cross-section of 28 × 33 mm. ■ Ministry of Health, Labour and Welfare certification numbers: TA562, TA563. *For more details, please refer to the catalog or feel free to contact us.

The "EOS Series" is a newly designed safety device that eliminates blind spots and provides protection to the corners with an EOS-type light beam. Utilizing advanced optical technology, it achieves a long detection distance and a compact body measuring 28×30mm. Additionally, the dual circuits within the sensor enhance safety by mutually monitoring the output. We offer the "EOS-JS type," which can be installed around the entire press, and the "EOS-J type," which can be installed on the sides and back of the press, as well as around the entire automatic press. 【Features】 ■ Achieves a long detection distance and a compact body ■ Enhanced IP65 dustproof and waterproof (oil) properties ■ Up to two auxiliary light axis sensors can be connected (optional at the time of order) ■ Response time: 20–30ms (Sensor 10–20ms + Control box 10ms) *For more details, please refer to the catalog or feel free to contact us.

The "SLC440" is a light beam safety device that enables safe and efficient operation with three types of blanking modes: fixed blanking mode, variable edge area fixed blanking mode, and dual optical axis shielding mode. It can also be used with press brakes and can deactivate the optical axis when there are items like conveyor belts within the detection area. It offers a protective height of 140 to 1420 mm with a total of 17 sizes, and each size is available in two types with continuous shielding widths of 14 and 24 mm. It features a compact design with a cross-section of 28 × 33 mm. ■ Ministry of Health, Labour and Welfare certification numbers: TA562, TA563. *For more details, please refer to the catalog or feel free to contact us.

The "Komori Safety Report No. 2" includes case studies of disasters that occurred during basil processing in the metal products manufacturing industry, along with safety measures. [Published Cases] ■ Industry: Metal Products Manufacturing ■ Product: Cooking Utensils 15,000 kN Press - Basil Processing (Processing that inflates pot lids) ■ Product Size: Cooking Pots ■ Incident Description: During basil processing, a die broke, and a part of the damaged die struck the worker's chest, resulting in injury. As part of our safety initiatives, we are considering implementing safety measures on our machines and have installed our load cells to monitor constant load and high quality. We continuously monitor the upper and lower limits of processed loads and any abnormalities within the mold to achieve high safety, quality, and production. *For more details, please refer to the catalog or feel free to contact us.

The "Komori Safety Report No. 1" includes case studies of accidents that occurred during the stamping process in the metal product manufacturing industry, along with safety measures. [Case Study] ■Industry: Metal Product Manufacturing ■Product: Solar Water Heater 15000kN Press Stamping ■Product Size: 1000mm × 2000mm × 0.3t (Stainless Steel) ■Accident Situation: Injured by being caught in the mold As part of our safety initiatives, we have shifted from relying on human safety to implementing safety measures through machinery, and we have installed a safety device known as PLS. We continuously monitor for people or abnormalities within the mold. We support the establishment of a risk management system as our unique safety management method. *For more details, please refer to the catalog or feel free to contact us.

In the revision of the Labor Safety and Health Act in 2011, measures to prevent access to the danger limits of moving presses became necessary. The "EOS Series" is a newly designed safety device that eliminates blind spots and provides protection up to the corners, using an optical beam type. Utilizing advanced optical technology, it achieves a long detection distance and a compact body of 28×30mm. Additionally, the dual circuit within the sensor enhances safety by mutually monitoring the output. We offer the "EOS-J type," which can be installed on the sides, rear, and entire circumference of automatic presses, and the "EOS-JS type," which can be installed around the entire circumference of presses. 【Features】 ■ Achieves a long detection distance and a compact body ■ Enhanced IP65 dustproof and waterproof (oil) properties ■ Up to two auxiliary light axis sensors can be connected (optional at the time of order) ■ Response time: 20–30ms (Sensor 10–20ms + Control box 10ms) *For more details, please refer to the catalog or feel free to contact us.

The "EOS Series" is a newly designed safety device with no blind spots, providing protection all the way to the corners using the EOS-type light beam safety system. Utilizing advanced optical technology, it achieves a long detection distance and a compact body of 28×30mm. Additionally, the dual circuits within the sensor enhance safety by mutually monitoring the output. We offer the "EOS-J type," which can be installed around the entire perimeter of the automatic press, and the "EOS-JS type," which can be installed around the entire perimeter of the press. 【Features】 ■ Achieves long detection distance and compact body ■ Enhanced IP65 dust and waterproof (oil) resistance ■ Up to two auxiliary light axis sensors can be connected (optional at the time of order) ■ Response time: 20–30ms (Sensor 10–20ms + Control box 10ms) *For more details, please refer to the catalog or feel free to contact us.

The "EOS Series" is a newly designed safety device that eliminates blind spots and provides protection to the corners using an EOS-type light beam. Utilizing advanced optical technology, it achieves a long detection distance and a compact body measuring 28×30mm. Additionally, the dual circuit within the sensor enhances safety by mutually monitoring the output. We offer the "EOS-JS type," which can be installed around the entire perimeter of the press, and the "EOS-J type," which can be installed on the sides and back of the press, as well as around the entire perimeter of automatic presses. 【Features】 ■ Achieves a long detection distance and a compact body ■ Enhanced IP65 dust and waterproof (oil) resistance ■ Up to two auxiliary light axis sensors can be connected (optional at the time of order) ■ Response time: 20–30ms (Sensor 10–20ms + Control box 10ms) *For more details, please refer to the catalog or feel free to contact us.

The "SLC440" is a light beam safety device that enables safe and efficient work with three types of blanking modes: fixed blanking mode, variable edge area fixed blanking mode, and dual optical axis light shielding mode. 【Features】 ■ Relay contact monitoring monitor EDM that detects abnormalities in external relays ■ Easy-to-read and user-friendly 7-segment parameter display settings ■ Compact design ■ High visibility LED display ■ Ministry of Health, Labour and Welfare certification numbers: TA562, TA563 *For more details, please refer to the catalog or feel free to contact us.

The "SLC440" is a light beam safety device that enables safe and efficient operation with three types of blanking modes: fixed blanking mode, variable edge area fixed blanking mode, and dual-axis light shielding mode. It is equipped with a coating function to prevent mutual interference between adjacent sensor light axes. Additionally, the safety has been enhanced with three reset settings for the sensor's recovery operation after light shielding: auto reset, manual reset, and double confirmation manual reset. 【Features】 ■ Relay contact monitoring EDM that detects abnormalities in external relays ■ Easy-to-read and user-friendly 7-segment parameter display settings ■ Compact design ■ High visibility LED display ■ Ministry of Health, Labour and Welfare certification numbers: TA562, TA563 *For more details, please refer to the catalog or feel free to contact us.

■Work can be performed without reducing production efficiency In conventional safety devices, there was a tendency for work efficiency to decrease. With the DSP-AP, high-speed descent is possible up to a position of 2mm above the material plate, achieving high productivity. Additionally, since high-speed descent is possible up to a position of 2mm above the material plate, the range of high-speed monitoring has expanded, resulting in improved safety compared to conventional methods. ■Smooth operation with automatic plate thickness detection function In conventional safety devices, the upper die would sometimes stop. The DSP-AP, with its material detection function, can perform bending at the appropriate pressure point even if the material discharged from the roll machine is warped or has distortions. Furthermore, due to the planar laser projection, adjusting the optical axis and moving during mold changes is easy. ■Supports various workpieces such as box bending Mode 1: All zones active Mode 2: Central zone active mode (used during box bending) Mode 3: Front and central zone active mode In normal mode, even box bending work that would block the optical axis at the front can be processed in box bending mode, where only the center optical axis is active. Additionally, even if the system stops due to shading, processing can continue by re-pressing the operation foot switch to deactivate the optical axis. (Re-pressing processing)

This document provides an explanation of the safety devices and effective operation of sheet metal processing machines. It introduces two safety devices: the "DSP-J type" safety device for laser press brakes and the "Area Sensor SLC type" safety device. [Contents] - Unique safety devices that balance workability and safety - Safety devices for laser press brakes - Protection for new area sensor robots and automated processing machines *For more details, please refer to the PDF document or feel free to contact us.

Due to its protection rating of IP69, it is protected not only during regular cleaning processes but also from water ingress during high-pressure cleaning and steam cleaning. Additionally, the protective housing can withstand frequent cleaning with water, alkaline solutions, foam, high-temperature steam, and high-pressure jets. ■ Designed according to hygienic design standards. ■ Reliable cleaning possible with external seals. ■ Extremely robust protective housing made of impact-resistant, shatterproof, and scratch-resistant modified polycarbonate. ■ Certified for washability by ECOLAB. Two types are available according to application: SH type and PH type.