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Testing, Analysis and Measurement
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ミラック光学

EstablishmentNovember 1963
capital1000Ten thousand
number of employees24
addressTokyo/Hachioji-shi/Pine Wood 34-24
phone042-679-3825
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last updated:May 29, 2025
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ミラック光学 List of Products and Services

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AI Visual Inspection Robot AI Visual Inspection Robot
AI Integrated Industrial Complex System AI Integrated Industrial Complex System
Development of AI algorithms Development of AI algorithms
Ant groove stage Ant groove stage
Major scope Major scope
Image recognition lens Image recognition lens
Air pit Air pit
Digital Catch Digital Catch
Slide-operated ant groove stage Slide-operated ant groove stage
Ant

Ant groove stage

The grooved stage is a slide unit used for various positioning applications, from on-site work to equipment integration. Its smooth sliding performance, free from play in the dovetail or rack, is achieved through meticulous assembly by skilled craftsmen. It serves as a standard component for positioning applications, particularly in the FA field, and is widely used as a mechanical element in tools and fixtures. The grooved stage from Milacron Optics is affectionately referred to as the "Multi-Joint Stage®" due to its versatile combinations.

Ari-groove stage "Self-lock stage SLX series"

A stage that does not move from the position locked by the patent-acquired locking mechanism. Long-stroke positioning is possible.

The "T-slot stage," which allows for a wide variety of combinations, has been enhanced with the addition of the 'SLX series,' which features a long stroke and does not require a stopper. It is equipped with a patented self-locking mechanism that stops the stage after position adjustment, eliminating concerns about micro-movements or positional shifts caused by manual stoppers or clamp operations. This product is ideal for applications that require high positioning accuracy for processing and inspection, as well as for situations where reliable long-term fixation is needed after position adjustment. 【Features】 ■ Stage movement can be performed using a hex wrench or hex screwdriver you have on hand ■ Slim design ■ Installation in directions other than horizontal is also possible ■ Available in single-axis and dual-axis types ■ New products for the T-slot stage are continuously being introduced! *For the series lineup, please refer to the details below. Feel free to contact us with any inquiries.

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Ant groove stage for semiconductor manufacturing

Ideal for semiconductor manufacturing where positioning accuracy is required! Fixed without any micro-movement and no need for a stopper.

In semiconductor manufacturing, high-precision positioning is essential. However, conventional groove-type stages can experience micro-movements and positional shifts due to stoppers, leading to decreased work efficiency and increased risk of product defects. The "Self-Lock Stage SLX Series" from Mirac Optical achieves high-precision positioning without micro-movement from the stopped position, thanks to its patented locking mechanism. 【Application Scenarios】 - Wafer transport and inspection processes in semiconductor manufacturing - Processing and assembly of precision components - Manufacturing processes for microdevices - Precision positioning in research and development - High-precision position control in automation systems 【Benefits of Implementation】 - Reduction in product defect rates due to improved positioning accuracy - Shortened work time by eliminating stopper operations - Increased work efficiency by preventing positional shifts from micro-movements - Enhanced product quality through high-precision positioning - Achieving stable positioning over extended periods

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Ant groove stage for optical instruments

Positioning accuracy has dramatically improved! No need for a stopper, no micro-movement!

Introducing the "Self-Lock Stage SLX Series," ideal for precise positioning adjustments of optical instruments. Traditional stages often face challenges such as micro-movements and positional shifts due to stopper or clamp operations, making high-precision adjustments difficult. The SLX series addresses these issues by incorporating a patented self-locking mechanism, achieving high positioning accuracy. 【Usage Scenarios】 - Adjustments of precision equipment such as optical microscopes, image recognition systems, and laser processing machines - Inspection processes requiring high-precision positioning - Experiments and measurements that need stable positioning for extended periods - Situations where installation in limited spaces is necessary 【Benefits of Implementation】 The self-locking mechanism prevents micro-movements and positional shifts, enabling high-precision positioning. This contributes to improved product quality, reduced inspection time, and enhanced work efficiency. Additionally, the elimination of stoppers simplifies operations, reducing the burden on workers.

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Self-Lock Stage SLX Series for Electronic Component Manufacturing

High-precision self-locking stage to prevent positional displacement.

In the manufacturing of electronic components, precise positioning is required. Mirac Optical's "Self-Lock Stage SLX Series" achieves high positioning accuracy by incorporating a patented self-locking mechanism. 【Application Scenarios】 - Inspection and measurement of precision parts - Positioning in automated lines - High-precision machining processes - Applications requiring long-term fixation 【Benefits of Implementation】 - Prevention of product defects due to misalignment - Improved work efficiency - Enhanced machining accuracy through precise positioning - Increased accuracy in inspection and measurement

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Stage with a dovetail groove for machining.

Pursuing positioning accuracy! No need for a stopper, with no micro-movement. A stage that supports high-precision machining.

In precision machining, high positioning accuracy and stable fixation are essential. However, conventional dovetail stages have issues with micro-movements and positional shifts caused by stopper and clamp operations, which hinder machining accuracy. Mirac Optical's "Self-Lock Stage SLX Series" addresses these challenges by incorporating a patented self-locking mechanism, achieving high-precision machining. 【Usage Scenarios】 - High-precision component machining - Precise positioning in inspection processes - Tasks requiring long-term fixation - Work in limited spaces - Machining of complex shapes 【Benefits of Implementation】 By introducing the Self-Lock Stage SLX Series, various advantages can be expected, including improved machining accuracy, increased work efficiency, reduced working time, and decreased defective products.

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High-Precision Motion Achieved with Ant-Groove Stage for Robotics

Achieve high-precision motion! A long-stroke self-locking stage that does not move slightly from the stopped position.

To achieve high-precision motion in robotics, positioning accuracy and stability are critical challenges. Mirac Optical's "Self-Lock Stage SLX Series" is equipped with a patented self-locking mechanism that prevents micro-movements after position adjustment, enabling stable high-precision operation. 【Usage Scenarios】 - Accurate position control in automated transport systems - High-precision stage movement in inspection devices - Handling of fine components in research and development 【Benefits of Implementation】 - Improved work efficiency through enhanced positioning accuracy - Prevention of malfunctions and defective products caused by micro-movements - Achieving stable operation over long periods, enhancing reliability - Effective use of installation space

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Ant groove type stage for automation systems

An automation system that requires positioning accuracy! No stopper needed, no micro-movement!

Introducing the "Self-Lock Stage SLX Series," the optimal solution for high-precision positioning tasks in automation systems. The SLX Series offers high positioning accuracy and stability by incorporating a patented self-locking mechanism. 【Application Scenarios】 - Manufacturing sites of precision equipment requiring high-precision positioning - Positioning of samples in automated inspection processes - Transporting and assembling parts with robotic arms - Precise position adjustment of experimental devices in research and development 【Benefits of Implementation】 - Improved product quality due to enhanced positioning accuracy - Reduced working time by eliminating manual stoppers and clamps - Suppression of defective products caused by misalignment - Enhanced stable operation and reliability of automation systems

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Ant-groove stage for measuring instruments

Do not move from the stopped position! Achieving high-precision measurement with a long stroke.

The new 'Self-Lock Stage SLX Series' has arrived, featuring a long stroke and no need for a stopper, making it essential for high-precision measurements. With its patented self-locking mechanism, it prevents micro-movements and positional shifts after adjustments, ensuring a stable measurement environment. 【Usage Scenarios】 - Situations requiring high-precision measurements or inspections - Situations needing stable positioning for extended periods - Situations where micro-movements or positional shifts are not permissible - Working in limited spaces - Measuring complex shapes 【Benefits of Implementation】 The self-locking mechanism enhances measurement accuracy by preventing micro-movements and positional shifts after adjustments. Additionally, the absence of a stopper simplifies operation and improves work efficiency. Furthermore, its slim design allows for use in confined spaces.

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Ant Groove Stage for Research and Development

For experiments requiring positioning accuracy! Fixed without any micro-movement and no need for a stopper.

In high-precision experiments and inspection tasks in research and development, the positioning of samples is extremely important. Mirac Optical's "Self-Lock Stage SLX Series" features a patented self-locking mechanism that ensures secure fixation without the need for a stopper. It is an ant-style stage that enables high-precision positioning without micro-movement. 【Application Scenarios】 - Precise experiments and inspections in research and development - Microfabrication and assembly tasks - Stages for optical microscopes and measurement instruments - Positioning mechanisms in automation systems - Applications requiring stable positioning over long periods 【Benefits of Implementation】 - Improved positioning accuracy enhances the reliability of experimental results. - Elimination of stopper operations increases work efficiency. - Prevention of errors due to micro-movement or positional shifts enhances work safety. - A stylish design helps keep the experimental space looking neat.

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High-precision inspection support stage with a groove type for automotive manufacturing

A long-stroke stage that supports high-precision component machining without the need for a stopper.

In the inspection process of automobile manufacturing, precise positioning and stable fixation are required. In conventional dovetail stages, micro-movements and positional shifts caused by manual stoppers or clamp operations could occur, potentially affecting inspection accuracy. The "Self-Lock Stage SLX Series" from Mirac Optical addresses these challenges by incorporating a patented self-locking mechanism, enabling high-precision inspections with a dovetail stage. 【Usage Scenarios】 - Dimensional inspection of automotive parts - Surface inspection of engine components - Precise positioning in the inspection process - Inspections requiring long-term fixation 【Benefits of Implementation】 - Improved inspection accuracy - Reduced inspection time - Enhanced work efficiency - Decreased human error - Increased reliability of inspection results

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Manual stage equipped with a self-locking mechanism that has obtained a patent <Video now available>

Position misalignment can be avoided with precise measurements. Its slim design makes it easy to use even in tight spaces!

The "Ari-groove stage," which allows for a rich variety of combinations, has been enhanced with the addition of the 'SLX series,' which features a long stroke and does not require a stopper. The structure eliminates stoppers, achieving a slim design that is suitable for space-saving jigs and devices. It can also avoid positional misalignment in precision measurements and has a proven track record with manufacturers of production equipment for semiconductors and electronic components. 【Features】 ■ The stage can be moved using a hex wrench or hex screwdriver you have on hand. ■ Flexible position adjustment is possible with a wide movement range of ±15mm. ■ Installation in directions other than horizontal is also possible. ■ Available in both single-axis and dual-axis types. ■ Ideal for applications requiring high positioning accuracy for processing and inspection, as well as for applications where secure long-term fixation after position adjustment is desired. ★ We are currently showcasing a video that clearly introduces the features of our stages. *For more details about the product, please refer to the documentation. Feel free to contact us with any inquiries.

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Slide Unit "Ant Groove Stage"

Each unit is carefully assembled using the craftsmen's fitting techniques! It features a variety of options that accommodate various positioning and achieves smooth sliding.

The Aritsu-style stage is a slide unit used for various positioning applications, from on-site work to equipment integration. Its smooth sliding performance, free from play in the guide and rack, is achieved through meticulous assembly by skilled craftsmen. It serves as a standard component for positioning applications, particularly in the FA field, and is widely used as a mechanical element in tools and fixtures. Our Aritsu-style stage is affectionately referred to as the "Multi-Joint Stage(R)" due to its versatile combinations. **Features** - Available in rack and pinion type and lead screw type - Allows for rearrangement between different stages and various high degrees of freedom in arrangements - Rack and pinion type → Equipped with a traditional pre-load adjustment function since our founding → Allows for fine-tuning of the sliding feel - When combined with measuring scopes or image recognition lenses, convenience is further enhanced We also offer the "Slide Operation Aritsu-style Stage." It boasts excellent operability with low cost, slim design, lightweight, and quick movement, and is a new concept stage that requires no handles or tools.

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MADE IN JAPAN! Optical Equipment and Components 'Comprehensive Catalog'

Introducing products meticulously crafted through precise and delicate manual work, such as the ant-groove stage, major scope, lenses for image recognition, and air pits!

The precision and optical equipment manufactured by Mirac Optical is all MADE IN JAPAN. The products crafted through meticulous and delicate handwork, which can be said to be a traditional Japanese art, are all ones that we can confidently recommend to our customers in terms of quality, precision, and durability. In the "Comprehensive Catalog of Optical Related Equipment and Parts," we feature a unique variety that accommodates various positioning needs, the smooth sliding "Ant Stage," the indispensable microscope "Major Scope" for various industrial production, processing, and inspection processes, high-quality and cost-effective peripheral devices that enhance lens functionality such as "Image Recognition Lenses," and the "Air Pit" that eliminates concerns about adhesion of scratches, dirt, fingerprints, and hand oils during suction and transport, among many others. [Contents Included] ■ Ant Stage ■ Major Scope ■ Image Recognition Lenses ■ Air Pit *For more details, please download the PDF or contact us.

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Design engineers provide individual support for the "Product Utilization Proposal and Verification Agency Service."

From product selection to combination proposals and even on-site verification, everything is free!

At Mirac Optical Co., Ltd., our product utilization proposal and verification agency service is handled individually by our design engineers, not sales representatives, to address various concerns and inquiries from our customers. We will provide the best proposals to solve your challenges by leveraging the know-how we have accumulated. 【Recommended for】 ○ Those who are unsure which Mirac product to choose from a wide range… ○ Those who want suggestions for the best combination of products that match their working conditions and target workpieces. ○ Those who would like to send in a physical workpiece for testing with an appropriate equipment configuration. *For more details, please contact us.

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[Demo Equipment Rental] Optical-related Equipment and Parts, Miraku Optical Co., Ltd.

Demo units such as the ant trench stage and major scope are available for loan!

At Mirac Optical Co., Ltd., we offer demo units of our ant-style stage, measure scope, image recognition lenses, and air pit. 【Product Overview】 ○ Ant-style Stage → Unique variations that accommodate various positioning needs and smooth movement. ○ Measure Scope → An essential microscope for various industrial production, processing, and inspection processes. ○ Image Recognition Lenses → Pursuing high quality at low prices, with a range of peripheral devices to enhance lens functionality. ○ Air Pit → The definitive solution for suction and transport. No worries about scratches, dirt, fingerprints, or oil from hands on products. *For more details, please contact us.

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Ant trench stage "Mastery Skill Stage"

Smooth sliding and high durability born from the meticulous craftsmanship of artisans!

The groove-type stage is a slide unit used for various positioning applications, from on-site work to equipment assembly. The "Skilled Technique Stage (R)" achieves high quality and low cost through the skilled technique of groove fitting, featuring smooth sliding and high durability. Additionally, the adoption of a clamp lever enhances the holding power, and the lever's position can be set freely. The bolt screw fixing part absorbs and dampens vibrations and shocks through the application of viscoelastic material, preventing loosening of the screws. 【Features】 ○ Reinforced clamp lever ○ Shockproof measures ○ Flexible mounting direction *For more details, please download the PDF or contact us.

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Ant groove type stage "Long Stage"

It is a lightweight, slim, long-stroke stage made of aluminum alloy.

The Ari-groove stage is a slide unit used for various positioning applications, from on-site work to equipment integration. The "Long Stage" is made of aluminum alloy, making it lightweight, slim, and featuring a long stroke. It can be mounted from both directions, with M2 screws from the front and M3 screws from the back. A lineup suitable for use in mid-air has also been prepared. 【Product Types】 ○ X-axis ○ Pillar holder type ○ Pillar type ○ Pillar bending mechanism type (180° bending) *For more details, please download the PDF or contact us.

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Ari-groove type stage "Reversible Stage"

Two reversible designs! A new concept stage that allows for freedom in front and back, left and right, and inside and outside.

The Ari-groove stage is a slide unit used for various positioning applications, from on-site work to equipment integration. The "Reversible Stage (R)" is a stage that combines flexibility and operability, featuring stage surfaces with different shapes on the front and back, the ability to rearrange the scale plate and clamp lever in all directions, and bidirectional (XY) sliding on a single axis. It is also very convenient for applications that require XY operation with both hands on both sides, arranged symmetrically. 【Features】 ○ Two reversible designs ○ Usable on both sides *For more details, please download the PDF or contact us.

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Ari-groove type stage "Skeleton Stage"

This is an all-plastic slide unit suitable for scenes where metal cannot be used.

The honeycomb-style stage is a slide unit used for various positioning applications, from on-site work to equipment integration. The all-plastic "Skeleton Stage®" is a suitable slide unit for applications that traditional metal honeycomb-style stages cannot accommodate due to their weight, the risk of gas generation from anodizing treatment, or the potential for impurities in grease causing sliding failures. 【Features】 ○ Grease-free ○ Rust-resistant ○ Non-magnetic ○ Weather-resistant ○ Ultra-lightweight *For more details, please download the PDF or contact us.

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Ari-groove type stage "Semi-order stage"

We will deliver an original stage that is well-suited for usability.

The Ari-groove stage is a slide unit used for various positioning applications, from on-site work to equipment integration. The "Semi-Order Stage(R)" is a user-customizable stage where you can freely choose options such as handles, preload adjustment screws, scales, stoppers, bases, and Z-axis brackets. It is available in a thin and lightweight design with both rack & pinion and lead screw types, differentiating itself from the Skilled Stage(R) with different size variations while providing an original stage that is convenient to use. 【Basic Stage Features】 ○ Flexible combinations ○ Excellent operability ○ Enhanced holding power ○ Reversible design ○ Convenient functions *For more details, please download the PDF or contact us.

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Ari-groove stage "Multi-functional feed screw stage"

This stage offers a rich variety where you can also choose the amount of movement for one full turn of the handle.

The Ari-groove stage is a slide unit used for various positioning applications, from on-site work to equipment integration. The "multi-functional feed screw stage" is a revolutionary feed screw stage that allows you to select the movement amount per handle rotation from 2mm, 5mm, or 10mm according to your usage needs. As special specifications, we also offer types with dual handles, handle extensions, and parallel configurations. The multi-functional feed screw stage, with its various features, smoothly slides over long strokes at regular pitches, making it very convenient to use even in tight spaces. 【Features】 ○ Four models available based on movement distance ○ [Selectable] movement amount per handle rotation ○ Adopts a visually easy-to-read center distribution color scale → Structure allows for easy rearrangement of the scale and clamp lever on both sides → Different types can also be easily custom-made *For more details, please download the PDF or contact us.

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Ant groove type stage "Support mounting stage"

Aligning the handles in the same direction improves operability! Stabilizes and smooths positioning in the air.

The Ari-groove stage is a slide unit used for various positioning applications, from on-site work to equipment integration. The "pillar-mounted stage" can be differentiated according to its use, including pillar clamping block type, simple pillar type, and pillar bending mechanism type. The handles are aligned in the same direction, improving operability. The combination of single-axis, dual-axis, and tri-axis sliding mechanisms with the pillar fixing section allows for a variety of arrangements for positioning operations in mid-air. The stopper for the X-axis comes with a single clamp, while the stoppers for the Y-axis and Z-axis come with double clamps. 【Features】 ○ Strong fixation for stability → Provides stability with strong fixation using a tightening handle → Both φ16 holes in the cross direction can accommodate pillar insertion ○ Functionality enhancement with options → By attaching a separately sold dedicated CCD camera adapter (SP-A) to the upper X-axis, a CCD camera and lens can be set up in the vertical direction. *For more details, please download the PDF or contact us.

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Ari-groove stage: "tilting rotation, rotation, thin XY rotation, inclined stage"

Maximum 180° bending, 360° rotation, ±20° tilt... positioning is completely flexible!

The Ari-groove stage is a slide unit used for various positioning applications, from on-site work to equipment integration. The "tilting swivel stage" is a stage with a unique design that allows for a maximum of 180° bending and 360° rotation, enabling free adjustment of positioning angles. The "rotating stage" is a manually operated stage that rotates smoothly and steadily through 360°. The "thin XY rotating stage" is nearly 30% thinner than conventional models and features a compact, disc-shaped integrated multifunction stage. The "inclined stage" tilts like a seesaw and can be fixed at any position using a clamp lever. 【Features】 [Tilting Swivel Stage] ○ Achieves movements not possible with conventional models by making the main movable part spherical. [Rotating Stage] ○ Can be used even when mounted upside down. [Thin XY Rotating Stage] ○ Allows for X-axis, Y-axis, and rotational sliding. [Inclined Stage] ○ Simple ±20° adjustment. *For more details, please download the PDF or contact us.

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Ari-groove stage "Front Lock Stage"

This is a stage that achieves completely no play and extremely smooth and fluid sliding.

The Ari-groove stage is a slide unit used for various positioning applications, from fieldwork to equipment integration. Regular miniature stages have drawbacks such as play and noisy spring mechanisms, but the "Front Lock Stage" eliminates any play while achieving extremely smooth and seamless sliding, all in a miniature size. Additionally, it comes standard with a stopper function that can be fixed at the base of the handle, providing excellent operability. 【Product Lineup】 ○FR-X: X-axis ○FR-XY: XY-axis ○FR-Z: Z-axis *For more details, please download the PDF or contact us.

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Movement Action Confirmation Jig Aori Turning Stage RC-60

By making the main movable part spherical, it achieves operations not found in conventional products.

By making the main movable part spherical, we have achieved operations that are not possible with conventional products. This stage, born from a unique idea, allows for a maximum of 180° bending and 360° rotation, enabling freely adjustable positioning angles. 【Features】 ○ Positioning angles can be freely set ○ When combined with an ant-groove stage, it adds a swaying rotation function to linear sliding, allowing for positioning in various postures. *For more details, please download the PDF or feel free to contact us.

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Apex Shape Inspection Jig Rotating Stage KTS-60

This is a manually operated stage that rotates 360° smoothly and gently.

The fixed side of the rotating stage is marked with a scale (minimum reading 1°), allowing for a rough confirmation of the rotation angle. (The KTS-40 with a stage surface size of φ40mm has a minimum reading of 2°.) Additionally, please use the standard stopper according to your application. You can fix the rotating part of the stage at your preferred position. 【Features】 ○ A manually operated stage that rotates smoothly 360° ○ Load capacity is 68.6N (7kgf) ○ Stage surface: φ60mm *For more details, please download the PDF or feel free to contact us.

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Adhesive Application Jig Thin XY Rotary Stage XYR-90A

It is a compact all-in-one multifunction stage with a disc-shaped appearance.

By installing a stage plate on the rotating stage surface and combining it with a microscope, it can be transformed into a compact microscope system. The stage plate is color-coded with white on one side and black on the other. Typically, the white side (which makes colored objects easier to see) is used, while the black side is used for observing white or transparent objects. Switching between the two sides according to the characteristics of the sample's color makes observation easier. 【Features】 ○ Approximately 30% thinner than conventional combinations (height 50mm), featuring a compact, integrated multifunctional stage with a disc-shaped appearance. ○ Stage surface: φ90mm *For more details, please download the PDF or feel free to contact us.

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Inclined rotating stage usage examples

Introducing examples of improving workability and precision for positioning stages, measuring devices, and inspection jigs.

We are introducing examples of improving workability and precision in positioning stages, measuring devices, and inspection jigs using the ant-groove stage manufactured by Mirac Optical Co., Ltd. [Contents] - Case study of workability improvement in the inspection process of incorrect components and soldering conditions at a substrate manufacturer - Case study of workability improvement in the inspection process of peripheral runout of parts at a molding manufacturer *For more details, please download the PDF or feel free to contact us.

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XY11 Rotation Accuracy Measurement Fixture

Stage-based rotation accuracy measurement fixture

The rotation accuracy of the brushless motor is being measured with a capacitive displacement gauge. First, the four bolts that fix the base where the displacement gauge is installed are loosened, and after shifting the base in two axial directions to determine its position, the bolts are tightened again to secure it. Since it is necessary to fix the head of the displacement gauge just before it contacts the brushless motor, special care is required during the tightening of the bolts. Even with careful work, the position may shift during tightening, causing the head to contact the motor. 【Features】 ○ Achieves smooth sliding, high quality, high durability, and low cost through the fitting technology of the ant groove. ○ Equipped with a traditional pre-load adjustment function (pre-load adjustment screw) since its founding, allowing for fine-tuning of the sliding feel. *For more details, please download the PDF or feel free to contact us.

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XY12 Parts Overlap Inspection Jig

Fixture for overlapping parts inspection using Z-axis stage

We are inspecting whether the workpieces are being transported one by one. Each time the thickness of the workpiece changes, it is necessary to adjust the height of the sensor, but since it is secured with four bolts, changing the height setting takes time. In particular, the two bolts located underneath the sensor are difficult to turn because they are close to the sensor body. Furthermore, tightening the bolts can misalign the set height, necessitating a redo. 【Features】 ○ Achieves smooth sliding and high quality at a low price through skilled alignment technology for the dovetail grooves. ○ Stage dimensions: 40mm × 90mm *For more details, please download the PDF or feel free to contact us.

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XY13 UV Adhesive Fixture

UV bonding fixture equipped with a Z-axis stage

The camera module's housing and circuit board are being UV glued. Each time the model of the camera module being produced changes, it is necessary to adjust the height and position of the UV glue applicator's head. In the case of this camera module, it is set so that the distance between the adhesive part and the head is 15mm. Changing the head height involves loosening the bolts, sliding the base with the head along the long hole, and then tightening the bolts to secure it. It is a very cumbersome task as it requires loosening and tightening the bolts. 【Features】 ○ Smooth sliding with a long stroke at regular intervals, very convenient even in narrow spaces ○ Stage size: 25mm x 40mm *For more details, please download the PDF or feel free to contact us.

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XY14 Height Adjustment Inspection Jig

A multifunctional feed screw stage used for improving the height inspection jig.

We are inspecting the height of products processed by pressing using a laser sensor. Each time the product being inspected changes, it is necessary to adjust the height setting of the height adjustment fixture equipped with the laser sensor. The height setting of this fixture is determined by loosening two bolts and raising or lowering the plate to which the laser sensor is fixed, and finally tightening the two bolts to complete the process. The two bolts must be tightened alternately and gradually. This is to prevent changes in the set height after tightening the bolts. Therefore, the process is very cumbersome and labor-intensive. 【Features】 ○ The movement amount per rotation of the handle can be selected from 2mm or 5mm according to the application. ○ Stage surface: 25mm × 40mm *For more details, please download the PDF or feel free to contact us.

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XY15 LED Heat Generation Inspection Jig

Improvement of the LED heat generation inspection fixture using a 3-axis (X, Y, Z) stage.

We are inspecting the heat generation of LEDs using a thermal camera. The thermal camera mounted on a magnetic stand must be positioned directly above the work (LED circuit board). The setup method involves supporting the thermal camera with one hand while loosening the knob with the other hand to determine the position. After that, slowly tighten the knob little by little to complete the setup. The reason for tightening the knob slowly is to prevent the set position from shifting. Since the work must be done carefully with both hands, it is very cumbersome and time-consuming. 【Features】 ○ High quality and low price achieved through skilled alignment technology of the grooves ○ Smooth sliding and high durability ○ The adoption of a clamp lever increases the holding power, and the lever's position can be freely set *For more details, please download the PDF or feel free to contact us.

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XY stage usage examples: 15 cases, case presentation.

This is an example of a positioning stage using a manual XY stage, as well as measuring devices and inspection jigs.

We will introduce examples of solving "problems!" related to positioning stages using mainly manual XY stages, as well as measuring devices and inspection jigs. [Contents] - Flatness inspection jig - Height inspection jig - Surface runout measurement jig - Appearance shape inspection device - Substrate measurement device *For more details, please download the PDF or feel free to contact us.

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[Data Presentation] "Ari-groove Stage / Major Scope and Other Q&A Collection"

"What are the features and main applications of the ant-groove type stage?" "What is the movement amount per one rotation of the handle?" and various other Q&A are abundantly featured.

This document summarizes frequently asked questions about the ant-groove stage, major scope, image recognition lenses, and air pit. It includes a variety of Q&A such as "What are the features and main applications of the ant-groove stage?" and "What is the movement amount per one rotation of the handle?" For any questions regarding our products or inquiries about custom orders, please feel free to contact us. [Contents] ■ Ant-groove stage (1) to (4) ■ Major scope (1) to (4) ■ Image recognition lenses (1) to (2) ■ Air pit (1) to (3) *For more details, please refer to the PDF document or feel free to contact us.

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Slide Unit "Ant Groove Stage"

Each unit is carefully assembled using the craftsman's adjustment techniques! It features a variety of options that accommodate different positioning and achieves smooth sliding.

The Aritsu groove stage is a slide unit used for various positioning applications, from on-site work to equipment integration. Its smooth sliding performance, free from play in the guide and rack, is achieved through meticulous assembly by skilled craftsmen. It serves as a standard component for positioning applications, particularly in the FA field, and is widely utilized as a mechanical element in tools and fixtures. The Aritsu groove stage from Milacron is well-regarded for its diverse combinations, collectively referred to as the "Multi-Joint Stage®." 【Features】 ○ Excellent load-bearing capacity due to surface contact → Suitable for applications requiring quick movement over long strokes ○ Available in rack & pinion and lead screw types ○ High flexibility for rearranging different stages and various arrangements ○ Rack & pinion type → Equipped with a traditional pre-load adjustment feature since the company's founding → Allows fine-tuning of the sliding feel ○ Combining with measuring scopes or image recognition lenses enhances convenience *For more details, please download the PDF or contact us.

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[Improvement Case] Peripheral Runout Measurement Fixture Using a Thin XY Rotary Stage

Using a thin XY rotation stage. Here is an example where centering can be done in a short time.

We would like to introduce an improvement case for the outer diameter runout measurement jig used in the quality control department of a precision machinery company. The issue was that centering the workpiece was taking too much time. To address this, we adopted a stage that allows for movement along the X and Y axes and 360° rotation. This has enabled us to center the workpiece in a shorter time than adjusting the position by loosening bolts and moving the adjustment plate as done traditionally. 【Case Overview】 ■ Issue - Centering the workpiece was taking too much time. ■ Solution - We were able to center the workpiece in a shorter time than moving the adjustment plate by loosening bolts. - We also improved the accuracy of the outer diameter runout measurement. *For more details, please refer to the related links or feel free to contact us.

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[Improvement Case] Appearance Inspection Jig for Shaft End Face Using Long Stage

We will introduce a case where the usability of position movement has improved by using a long stage!

We would like to introduce an improvement case of the appearance inspection jig currently used in the inspection process of a metal processing company. The challenge was that the workability for moving the positions of the lighting and camera during the preparation for shooting was not good. To address this, we installed the lighting and camera on long stages. Since there is no need to tighten or loosen bolts as before, moving their positions has become easier, thus improving workability. [Case Overview] ■ Challenge - Poor workability for moving the positions of the lighting and camera during shooting preparation. ■ Solution - Improved workability for position movement. *For more details, please refer to the related links or feel free to contact us.

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[Improvement Case] Thickness Measurement Jig Using Front Lock Stage

No need to loosen or tighten bolts! A case where positioning can be done in a short time.

We would like to introduce an improvement case for a jig used to measure the thickness of workpieces in the inspection process of a metal processing manufacturer. The challenge was that it took a long time to position the sensor for measuring the thickness of the workpiece. To address this, we installed a length measurement sensor on the front lock stage. Unlike before, there is no need to loosen or tighten bolts, allowing for quicker positioning. 【Case Summary】 ■ Challenge - It takes time to position the sensor for measuring the thickness of the workpiece. ■ Solution - Positioning can now be done in a short time. *For more details, please refer to the related links or feel free to contact us.

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[Improvement Case] Inspection Jig for Cover Presence or Absence Using Skilled Technique Stage

No need for tightening or loosening bolts! A case where height adjustment can be done in a short time.

We would like to introduce an improvement case of a jig that inspects the presence or absence of covers introduced in the assembly process of a home appliance manufacturer. The challenge was that changing the height of the photo sensor was taking too much time. Therefore, we installed the photo sensor on a skilled stage. When the type of case changes and height adjustment of the photo sensor is necessary, simply turning the handle of the stage allows for quick height adjustments. 【Case Overview】 ■ Challenge - Changing the height of the photo sensor takes too much time ■ Solution - Height adjustments can now be made in a short time *For more details, please refer to the related links or feel free to contact us.

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[Improvement Case] Leaf Spring Height Inspection Jig Using Semi-Custom Stage

No need to tighten or loosen bolts! A case where changing the position of the gauge has become easier.

Here is an example of an improvement made to the height inspection jig for leaf springs used in the press maker. The challenge was that changing the position of the gauge when the leaf spring changed was cumbersome. To address this, the gauge was mounted on a semi-order stage. It is no longer necessary to loosen or tighten bolts, making it easier to change the position of the gauge compared to before. 【Case Overview】 ■Challenge - The task of changing the position of the gauge when the leaf spring changes is cumbersome. ■Solution - Changing the position of the gauge has become easier. *For more details, please refer to the related links or feel free to contact us.

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[Improvement Case] Three-Point Height Adjustment Fixture Using a Rotating Stage

We will introduce a case where the work efficiency improved by attaching the assembly table to a rotating stage!

We would like to introduce an improvement case for a height adjustment jig for three points of parts used in the assembly process of a toy manufacturer. The challenge was that the workability for height adjustment of the three points on the top surface of the plate was not good. Therefore, we attached the assembly platform used during assembly to a rotating stage. This allowed for faster and smoother rotation compared to manually turning it as before, improving workability. 【Case Overview】 ■Challenge - Poor workability for height adjustment of the three points on the top surface of the plate. ■Solution - Improved workability by allowing for faster and smoother rotation. *For more details, please refer to the related links or feel free to contact us.

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[Improvement Case] Shaft Assembly Fixture Using Long Stage

A case where it became easy to change the sensor position without the need to loosen or tighten bolts!

Here is an example of improvements made to the shaft assembly jigs used in the manufacturing process of an electric manufacturer. One of the challenges was that it was cumbersome to slide the position adjustment plate when changing the position of the sensor. To address this, we replaced the position adjustment plate X with a long stage. This eliminated the need to loosen or tighten the bolts that secure the position adjustment plate X, making it easier to change the sensor position. 【Case Overview】 ■Challenge - It was cumbersome to slide the position adjustment plate when changing the sensor position. ■Solution - Changing the sensor position became easier. - There was no longer any misalignment of the sensor position when tightening the bolts. *For more details, please refer to the related links or feel free to contact us.

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[Improvement Case] Hole Entrance Burr Inspection Tool Using an Inclined Stage

Introducing examples of inspections that have become more stable than those held by hand!

We would like to introduce an improvement case of a burr inspection jig used in the inspection process of a resin molding manufacturer. The challenge was that it was difficult to inspect due to hand shake since the workpiece was held by hand. To address this, we used an inclined stage to correct the tilt. Additionally, a work guide was attached to the inclined stage to allow for smooth changes of the holes being inspected. This enabled more stable inspections compared to the previous method of holding the workpiece by hand. [Case Overview] ■ Challenge - Difficult to inspect due to hand shake ■ Solution - Enabled more stable inspections compared to the previous method *For more details, please refer to the related links or feel free to contact us.

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  • 大型品の切削や低コストな複合加工に。ロボットシステムの資料進呈

    大型品の切削や低コストな複合加工に。ロボットシステムの資料進呈

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