アイクレックス List of Products and Services

We would like to introduce a case study regarding the issue of "stress reduction for through-hole circuit board" that we addressed. The customer company was experiencing a problem where the soldered part of the pin header was coming out along with the through-hole due to stress from temperature changes and other factors. We solved the problem by using wave pin headers to reduce stress. [Case Overview] ■ Customer's Concern - The soldered part of the pin header is coming out along with the through-hole due to stress from temperature changes and other factors. ■ Solution - Stress reduction using wave pin headers. *For more details, please download the PDF or feel free to contact us.

• Other semiconductors

We would like to introduce a case study regarding the problem-solving of "terminal-equipped printed circuit boards" that we handled. The customer company faced the challenge of the hassle of attaching pin headers in a separate process after component mounting. We solved this issue by using terminal-equipped printed circuit boards, where both the mounted components and terminals are soldered simultaneously through reflow soldering. [Case Overview] ■ Customer's Concern - The hassle of attaching pin headers in a separate process after component mounting. ■ Solution - Using terminal-equipped printed circuit boards, both the mounted components and terminals are soldered simultaneously through reflow soldering. *For more details, please download the PDF or feel free to contact us.

• Printed Circuit Board

We would like to introduce a case study regarding the resolution of issues related to "breakaway pin headers" that we handled. Our client company wanted to attach terminals as mechanical components to a module circuit board, but they faced height restrictions that made it impossible to use pin headers. After soldering a pin header with a breakaway section to the circuit board, we resolved the issue by leaving only the breakaway terminals attached to the base. 【Case Overview】 ■ Client's Concern - They wanted to attach terminals as mechanical components to the module circuit board, but height restrictions prevented the use of pin headers. ■ Solution - After soldering a pin header with a breakaway section to the circuit board, we left only the breakaway terminals attached to the base. *For more details, please download the PDF or feel free to contact us.

• Other semiconductors

We would like to introduce a case study regarding the solution to the issue of "horizontal connection pin headers for circuit boards" that we addressed. The customer company wanted to connect circuit boards horizontally but faced height restrictions that made it impossible to use off-the-shelf connectors. We solved the problem by connecting the circuit boards using a card edge pin header with spring-loaded pin terminals. 【Case Overview】 ■ Customer's Concern - They wanted to connect circuit boards horizontally, but due to height restrictions, off-the-shelf connectors could not be used. ■ Solution - Connected the circuit boards using a card edge pin header with spring-loaded pin terminals. *For more details, please download the PDF or feel free to contact us.

• Other semiconductors

We would like to introduce a case study regarding the solution we provided, where only the necessary pads were gold-plated. In the customer's company, only some of the pads on the circuit board required gold plating, and it was too costly to gold plate everything or to apply partial gold plating. By implementing plated terminals on the pads that required gold plating, we reduced the extra costs during the circuit board manufacturing process. 【Case Overview】 ■ Customer's Concerns - Only some of the pads on the circuit board require gold plating. - It is too costly to gold plate everything or to apply partial gold plating. ■ Solution - By implementing plated terminals on the pads that required gold plating, we reduced the extra costs during the circuit board manufacturing process. *For more details, please download the PDF or feel free to contact us.

• Other semiconductors

We would like to introduce a case study regarding the resolution of the "daughterboard connection" issue that we handled. The customer company was facing a problem where they wanted to install the daughterboard horizontally and vertically without drilling holes in it for the connection to the motherboard. We resolved the issue by using a pin header with a spring action on one side to hold the daughterboard in place. 【Case Overview】 ■ Customer's Concern - They wanted to connect the daughterboard to the motherboard without drilling holes in the daughterboard and install it horizontally and vertically. ■ Solution - The daughterboard was held in place using a pin header with a spring action on one side. *For more details, please download the PDF or feel free to contact us.

• Other semiconductors

Here is an introduction to a case study regarding the resolution of issues with "conversion adapters" that we handled. In the customer's company, the components they were using were discontinued, and the alternative components had different mounting methods, pitches, and wiring. However, they faced the challenge of not being able to change the current circuit board. We resolved the issue with a conversion adapter. 【Case Overview】 ■ Customer's Concerns - The components in use were discontinued, and the alternative components had different mounting methods, pitches, and wiring. - They could not change the current circuit board. ■ Solution - Resolved with a conversion adapter. *For more details, please download the PDF or feel free to contact us.

• Other semiconductors

We would like to introduce a case study on the problem-solving of "reducing components in connector housings" that we handled. The customer company faced the issue of high costs due to manual insertion of connectors onto the circuit board and wanted to achieve total cost reduction by reducing both labor hours and component costs. Using our insertion machine, we directly automated the insertion of individual terminals onto the circuit board, thereby reducing labor hours. We also integrated the connector housing with the front case to reduce the number of components. 【Case Overview】 ■ Customer's Concerns - The manual insertion of connectors onto the circuit board is too costly. - They wanted to achieve total cost reduction by reducing labor hours and component costs. ■ Solution - Our insertion machine directly automates the insertion of individual terminals onto the circuit board, reducing labor hours. - The connector housing was integrated with the front case to reduce the number of components. *For more details, please download the PDF or feel free to contact us.

• Other semiconductors

We would like to introduce a case study regarding the solution to the "heat dissipation of metal substrates" that we addressed. The customer company was facing the challenge of efficiently dissipating heat generated from a metal base substrate within the limited height of their module. By placing block-shaped copper terminals around the heat source and transferring the heat to an aluminum plate through thermally conductive silicone, we resolved the issue. 【Case Overview】 ■ Customer's Concern - They wanted to efficiently dissipate heat generated from the metal base substrate within the limited height of the module. ■ Solution - We placed block-shaped copper terminals around the heat source and transferred the heat to an aluminum plate through thermally conductive silicone. *For more details, please download the PDF or feel free to contact us.

• Other semiconductors

We would like to introduce a case study regarding the issue we addressed with "terminals for wire bonding." The customer company was facing difficulties in connecting a metal module board and a motherboard stacked in two layers using wire bonding and was looking for a good solution. We used a special pin header with a flat section to wire bond the metal board to the flat section of the pins, and after attaching the metal module board to the motherboard, we soldered it. 【Case Overview】 ■ Customer's Concern - They wanted to connect a metal module board and a motherboard stacked in two layers using wire bonding. ■ Solution - We wire bonded the metal board to the flat section of the special pin header and soldered the metal module board to the motherboard after attachment. *For more details, please download the PDF or feel free to contact us.

• Other semiconductors

We would like to introduce a case study regarding the problem-solving of "reducing the installation man-hours for pin headers" that we addressed. The customer company was struggling with the hassle of installing multiple pin headers. We solved the problem by consolidating the pin headers into a single base, thereby reducing the installation man-hours. [Case Overview] ■ Customer's Concern - Installing multiple pin headers is cumbersome. ■ Solution - Reduced installation man-hours by consolidating pin headers into a single base. *For more details, please download the PDF or feel free to contact us.

• Other semiconductors

We would like to introduce a case study regarding the resolution of the issue of "connecting FPC and lead wires" that we handled. In the customer's company, they were soldering lead wires to the FPC but were struggling with insufficient strength. By attaching a rectangular hollow terminal to the FPC and soldering the lead wires to the hollow terminal, we increased the solder connection area to ensure strength, thus resolving the issue. 【Case Overview】 ■ Customer's Concern - They are soldering lead wires to the FPC but are struggling with insufficient strength. ■ Solution - We attached a rectangular hollow terminal to the FPC and soldered the lead wires to the hollow terminal, increasing the solder connection area to ensure strength. *For more details, please download the PDF or feel free to contact us.

• Other semiconductors

We would like to introduce a case study regarding the resolution of the "board-to-board connection" issue that we handled. In the client company, the connection between the board and the connector was being done through soldering wires, which was labor-intensive and problematic, leading them to seek a better solution. By using a relay board with terminals, we connected the terminals to the module board and the relay board to the connector, eliminating the wire soldering process and resolving the issue. [Case Overview] ■ Client's Concerns - The connection between the board and the connector is done through wire soldering, which is labor-intensive and problematic; they were looking for a better solution. ■ Solution - By using a relay board with terminals, we connected the terminals to the module board and the relay board to the connector, eliminating the wire soldering process. *For more details, please download the PDF or feel free to contact us.

• Other semiconductors

We would like to introduce a case study regarding the resolution of the "metal substrate interface" issue that we addressed. The customer company was experiencing problems where stress on the solder joints caused by warping and thermal expansion/contraction of the substrate occurred when reflow soldering daughter boards to a metal motherboard, leading to issues such as cracks. We alleviated the stress on the solder joints by designing the pin header terminals in a wave shape, successfully resolving the issue. 【Case Overview】 ■ Customer's Concern - Stress on the solder joints caused by warping and thermal expansion/contraction of the substrate leads to issues such as cracks. ■ Solution - Designed the pin header terminals in a wave shape to alleviate stress on the solder joints. *For more details, please download the PDF or feel free to contact us.

• Other semiconductors

We would like to introduce a case study regarding the resolution of the "stacking pin header" issue that we addressed. In the customer's company, they were using spacer tubes to maintain the dimensions between circuit boards in board-to-board connections, which was labor-intensive and problematic. We eliminated the need for spacer tubes by using a pin header composed of electrical connection pins and positioning and stacking pins. 【Case Overview】 ■ Customer's Concern - They were using spacer tubes to maintain dimensions between circuit boards in board-to-board connections, which was labor-intensive and problematic. ■ Solution - We eliminated the need for spacer tubes by using a pin header composed of electrical connection pins and positioning and stacking pins. *For more details, please download the PDF or feel free to contact us.

• Other semiconductors

We would like to introduce a case study regarding the problem-solving of the "SMT conversion adapter" that we handled. The customer company faced the issue of not having SMT specifications for the discrete components they were using and wanted to eliminate the need for additional solder. We resolved the issue by creating an adapter composed of a base made from high-temperature reflow-resistant substrate material (CEM-3) and pin terminals for SMT conversion. 【Case Overview】 ■ Customer's Concerns - There are no SMT specifications for the discrete components being used. - They want to eliminate additional solder. ■ Solution - SMT conversion using an adapter composed of a base made from high-temperature reflow-resistant substrate material (CEM-3) and pin terminals. *For more details, please download the PDF or feel free to contact us.

• Other semiconductors

We would like to introduce a case study regarding the resolution of issues related to the "base-shaped non-standard pin header" that we handled. In our client's company, they were struggling with a large dead space on a circular circuit board that required a pin header while needing to reduce the size of the board. We used a pin header with a curved base to secure the effective area and reduce the size of the board. Since the base of the pin header is made from CEM-3 circuit board material, there is no initial cost for molding dies, allowing for customization in various shapes. 【Case Overview】 ■ Customer's Concern - There is a large dead space on a circular circuit board that requires a pin header while needing to reduce the size of the board. ■ Solution - The base of the pin header is made from CEM-3 circuit board material, eliminating the need for initial costs for molding dies and enabling customization in various shapes. *For more details, please download the PDF or feel free to contact us.

• Other semiconductors

We would like to introduce a case study regarding the problem-solving of the "pitch conversion adapter" that we handled. The customer company had an issue where their standard module did not match the pitch of the customer's circuit board. We resolved the issue by connecting different pitches through a pitch conversion adapter connected via patterns. 【Case Overview】 ■ Customer's Concern - Their standard module does not match the pitch of the customer's circuit board. ■ Solution - Connected different pitches through a pitch conversion adapter connected via patterns. *For more details, please download the PDF or feel free to contact us.

• Other semiconductors

We would like to introduce a case study regarding the "reflow heat countermeasures" we addressed. The customer company faced a challenge where they were soldering components that could not withstand reflow heat onto the circuit board after reflow, and they wanted to reduce labor costs. We implemented a custom socket on the circuit board tailored to the lead diameter, pitch, and pattern of the components. After reflow, the components were attached to the socket, resolving the issue. [Case Overview] ■ Customer's Concern - They were soldering components that could not withstand reflow heat onto the circuit board after reflow and wanted to reduce labor costs. ■ Solution - We implemented a custom socket on the circuit board tailored to the lead diameter, pitch, and pattern of the components, allowing them to attach the components to the socket after reflow. *For more details, please download the PDF or feel free to contact us.

• Other semiconductors

We would like to introduce a case study regarding the resolution of the "sealed rubber header" issue that we addressed. Our client company had a problem where they needed to extract signals from the internal circuit board of a unit that required airtightness via a connector connection from the outside. We adopted rubber for the base of the pin header to maintain the airtightness inside the unit while connecting the connector. 【Case Overview】 ■ Client's Concern - They wanted to extract signals from the internal circuit board of a unit that required airtightness via a connector connection from the outside. ■ Solution - We adopted rubber for the base of the pin header to maintain the airtightness inside the unit while connecting the connector. *For more details, please download the PDF or feel free to contact us.

• Other Connectors

This is a proposal-type pin header that addresses issues such as "the thickness, length, shape, or pitch of the terminals do not match," "standard off-the-shelf products are difficult to use," and "there are simply no off-the-shelf products available." We express our accumulated terminal manufacturing technology, terminal insertion technology, and product development capabilities through fully custom pin headers, aiming to propose solutions to our customers' problems.

• Board to Board Connectors

By being able to customize the dimensions, the design flexibility increases, leading to a reduction in labor for removing unnecessary pins or cutting excess length from the pins.

• Board to Board Connectors

This is a female-type pin header that can be used in combination with semi-custom pin headers.

• Board to Board Connectors

The system consists of preform continuous terminals and a continuous terminal insertion machine. It sets the workpiece for terminal insertion into the continuous terminal insertion machine and directly inserts preform continuous terminals one by one into the workpiece. This system is realized by integrating the technologies of preform continuous terminals and continuous terminal insertion machines at a high level, and it includes the preform continuous pin terminal insertion system and the preform continuous tab terminal insertion system. It has many applications as a mechanical component for electrical connections between printed circuit boards and as terminals for bobbin winding color gauges. ● Features of preform continuous pin terminals - Within the basic specifications, it is possible to specify the length and thickness of the terminals without initial costs. - Various processing options are available according to the application. - The terminal tip has a pyramid shape that is gentle on the workpiece. - By applying a star processing to the press-fit section, it is possible to increase the adhesion strength. ● Features of the continuous terminal insertion machine - Terminal insertion is possible on a collective board. - No need to change insertion jigs according to the insertion pattern. - Insertion programs can be changed with NC channel operation.

• Board to Board Connectors

Plate terminal Block terminal Bottom entry terminal SMT jumper terminal SMT adapter

• Other Connectors

It is an effective crimping system for connecting wires to each other, wires to lead wires, and lead wires to each other through intermediate joints. It consists of a reliable wiring method made up of ribbon terminals that serve as crimp terminals, an applicator that transforms ribbon terminals into crimp terminals, and a ribbon crimper that operates the applicator.

• Other cable related products

This is a component called FiP (Flexible Interconnect Parts) that enables flexible connections between substrates by using magnet wire in the conductor section. It enhances the freedom of connection configurations between substrates. 【Features】 - Allows for various arrangements of substrates after soldering - Slim design - Custom specifications available for length, number of poles, pitch, etc.

• Board to Board Connectors

This is a product that allows for the reduction of the post-assembly process for terminals. It is a service made possible by a company that handles everything from terminal manufacturing to terminal insertion as a system.

• Printed Circuit Board

We custom-manufacture pin terminals and lead pins in various configurations according to your needs and purposes. We can create terminals with flanges, terminals with crimping, and terminals bent at 90 degrees, tailored to your specifications. They can be used as pin terminals and lead pins for circuit boards and molded products.

• Other Connectors

This is a jumper with three types of pitches.

• Other Connectors

We will solve customer issues such as 'I want a product with terminals inserted' and 'I want to insert terminals into the workpiece, but it's difficult to introduce equipment' with our assembly service.

• Other Connectors

This product can be used as a fixture for protecting parts and passing through narrow spaces.

• Other consumables