ジャパンコントロールス 「Japan Controls Co. Ltd.」 List of Products and Services

The Steriflow Mk95 back pressure regulator is made of 316L stainless steel and is a product specifically designed for sanitary processes, featuring a structure without liquid traps, surface finishing, and compatibility with CIP/SIP. It has a proven track record not only in pharmaceutical manufacturing processes but also in food and chemical manufacturing processes, and is highly regarded for its stable controllability. When a simple diaphragm valve does not meet control requirements, and the use of expensive control valves is hesitated, a self-operated back pressure regulator achieves both good controllability and cost reduction.

The Steriflow Mk95 back pressure regulator is made of 316L stainless steel and is a product specifically designed for sanitary processes, featuring a structure without liquid traps, surface finishing, and compatibility with CIP/SIP. It has a proven track record not only in pharmaceutical manufacturing processes but also in food and chemical manufacturing processes, and is highly regarded for its stable control capabilities. When a simple diaphragm valve does not meet control requirements, and the use of expensive control valves is hesitated, a self-operated back pressure regulator achieves both good control and cost reduction.

The Steriflow Mk95 back pressure regulator is made of 316L stainless steel and is a product specifically designed for sanitary processes, featuring a structure without liquid traps, surface finishing, and compatibility with CIP/SIP. It has a proven track record not only in pharmaceutical manufacturing processes but also in food and chemical manufacturing processes, and is highly regarded for its stable controllability. When a simple diaphragm valve does not meet control requirements, and the use of expensive control valves is hesitated, a self-operated back pressure regulator achieves both good controllability and cost reduction.

The Steriflow Mk95 back pressure regulator is made of 316L stainless steel and is a product specifically designed for sanitary processes, featuring a structure without liquid traps, surface finishing, and compatibility with CIP/SIP. It has a proven track record not only in pharmaceutical manufacturing processes but also in food and chemical manufacturing processes, where its stable controllability is highly regarded. When a simple diaphragm valve does not satisfy controllability, and the use of expensive control valves is hesitated, a self-operated back pressure regulator achieves both good controllability and cost reduction.

The Steriflow Mk96 series uses 316L stainless steel for the wetted parts, and after mechanical polishing, it undergoes electropolishing treatment. Designed to have a structure without liquid pockets and to accommodate CIP/SIP, this product is ideal for use in sanitary processes. In addition to the stability of the set pressure, the closing characteristics can also achieve ANSI Class VI with optional features.

The Steriflow Mk96 series uses 316L stainless steel for the wetted parts, and after mechanical polishing, it undergoes electropolishing treatment. Designed to have a structure without liquid pockets and to accommodate CIP/SIP, this product is ideal for use in sanitary processes. In addition to the stability of the set pressure, the shut-off characteristics can also achieve ANSI Class VI with optional features.

The Steriflow Mk96 series uses 316L stainless steel for the wetted parts, and after mechanical polishing, it undergoes electropolishing treatment. Designed to have a structure without liquid pockets and to accommodate CIP/SIP, this product is ideal for use in sanitary processes. In addition to the stability of the set pressure, the shut-off characteristics can also achieve ANSI Class VI with optional features.

The Steriflow Mk96 series uses 316L stainless steel for the wetted parts, and after mechanical polishing, it undergoes electropolishing treatment. Designed to have a structure without liquid pockets and to accommodate CIP/SIP, this product is ideal for use in sanitary processes. In addition to the stability of the set pressure, the shut-off characteristics can also achieve ANSI Class VI with optional features.

The Steriflow Mk95 back pressure regulator is made of 316L stainless steel and is a product specifically designed for sanitary processes, featuring a structure without liquid accumulation and surface finishing, as well as compatibility with CIP/SIP. ★ It has a proven track record in pharmaceutical manufacturing processes, food, and chemical manufacturing processes. ★ Stable control performance. ★ When a simple diaphragm valve does not satisfy control requirements, and the use of an expensive control valve is hesitated, a self-operated back pressure regulator achieves both good control performance and cost reduction. <Track Record and Applications> It is used in the bypass system of pumps or compressors at the outlet in pharmaceutical, food, beverage, chemical, bio, and semiconductor processes for primary pressure control. In addition to manual setting, there is also an air pressure signal setting type, allowing for remote operation. For more details, please download the catalog or contact us.

- The Steriflow Mk96 series uses 316L stainless steel for the wetted parts. - Surface treatment involves mechanical polishing followed by electropolishing. - Designed to have a structure without liquid pockets and to accommodate CIP/SIP. - This product is ideal for use in sanitary processes. - In addition to the stability of the set pressure, the shut-off characteristics can also achieve ANSI Class VI with optional features.

FB6903 is necessary to protect products from backflow. The valve remains open due to the forward flow of fluid. If the flow is interrupted, the plug is pressed against the seat by a spring, causing it to close due to backflow. This valve is used in many sanitary applications and is a 3A certified product in accordance with the 58-01 standard. <Specifications> - Connection diameter: 1/2" to 4" - Connection type: Sanitary clamp - Body style: 3-piece - Body material: 316SS - Seat material: EPDM or Viton - Metal surface finish: Wetted parts 32Ra/0.8μm or further treatment - Pressure rating @ room temperature: 0.966MPa - Industrial standards and testing: 3A certification - Cracking pressure for 1/2" and 3/4": < 0.069MPa - Cracking pressure for 1" to 4": < 0.035MPa *For more details, please contact us or download the catalog.

The FB6C pressure regulator controls the pressure of devices that require maintenance in sanitary conditions. The FB6C operates by sensing the pressure on the underside of the diaphragm downstream of the seat. When the downstream pressure approaches the set pressure, the force exerted by the pressure on the diaphragm begins to move the plug upward to close it, overcoming the force of the set spring. This reduces the downstream pressure and maintains the set pressure. When the pressure on the underside of the diaphragm starts to drop, the spring force pushes the plug downward to maintain the set pressure. <Features> • No sliding parts in contact with the fluid – prevents microbial growth • 100% 316L stainless steel body and trim • Self-draining • High precision (large diameter diaphragm with low droop) For performance table demonstrations of this product, please contact the distributor • Dome lock pin can be inserted into the spring housing to accommodate CIP and SIP • EPDM diaphragm is highly corrosion-resistant and has FDA and 3A certification *For more details, please contact us or download the catalog.

This sanitary valve complies with ASME BPE guidelines and can be widely used in clean utilities, sanitary processes, and sterile equipment. With high rangeability, excellent characteristic trim, and superior diaphragm, it establishes high capacity, high temperature, and high pressure, making it suitable for sterilization processes, buffers, WFI, acid measurement, clean gas, and steam services. This valve is the optimal product for controlling pressure, temperature, flow rate, and other variables. <Features> - Specially designed diaphragm seals and components ensure extremely high frequency and long-term use. - Jorlon diaphragm - capable of continuous operation under high-pressure steam - fully compatible with CIP and SIP. - Self-draining, meaning the angle body type is self-draining when installed vertically (full bore) or horizontally (except for 3 inches), but the inline type with 1 inch, 1-1.5 inches, and 2 inches horizontal E-type body has no self-draining capability. - No sliding parts in the wetted area, preventing particle generation. - Easy disassembly and assembly. For more details, please contact us or download the catalog.

★J-Pure is a product designed as a back pressure regulator specifically for low-pressure gas applications in accordance with ASME BPE for sanitary use. ★Conventional small-diameter diaphragm back pressure regulators (and PRVs) had a minimum set pressure of approximately 34.5 kPa. Settings lower than this could not be stabilized. ★JSBLP is the first back pressure regulator with a compact body and a large-diameter diaphragm that can be set to as low as 7 kPa. <Features> • The large-diameter diaphragm effectively increases sensitivity required for ultra-low pressure settings. • The durable Jorlon diaphragm material has an extremely long lifespan, is compatible with CIP and SIP, and meets FDA and USP Class 6 standards. • The lower part of the diaphragm has a threaded connection with no residual areas for particulates. • The inline detachable trim reduces maintenance time. • The solid steel material ensures uniformity and surface finish. • High flow rate and high rangeability. • Soft seat provides ANSI Class 6 shut-off characteristics. For more details, please contact us or download the catalog.

Compact, high purity, low flow back pressure regulator The JSBLF regulator is a fully discharge type compact back pressure regulator designed for low flow gas and liquid applications in accordance with ASME BPE for sanitary use. • The lower part below the diaphragm completely eliminates screw connection areas and residual contaminants. • Fully dischargeable (the first of its kind in compact sanitary regulators) and compatible with CIP/SIP. • The simple trim design allows for trim replacement and cleaning without removing the valve from the piping. <Features> • Inline detachable trim reduces maintenance time • Solid steel materials ensure uniformity and surface finish • Minimizes internal volume • The critical Jorlon diaphragm material is extremely long-lasting, compatible with CIP/SIP, and meets FDA and USP Class 6 standards • Soft seat provides ANSI Class 6 shut-off characteristics For more details, please contact us or download the catalog.

The FBCV O-ring series is a control valve for sanitary processes selected by users for O-ring stem seals, designed to meet strict specifications. This series is suitable for various applications in cosmetics, dairy products, and food and beverage manufacturers. The FBCV complies with 3A standards and adequately addresses a wide range of fluids in sanitary system utilities and processes. The FBCV is a control valve for liquid, gas, and steam services, equipped with high rangeability, characteristic trim, high capacity, and excellent temperature and pressure ratings, along with the selection of sealing materials. For pressure, temperature, flow rate, pH, or any other displacement control, the FBCV can be trusted as the appropriate equipment for your process. <Features> - FDA Buna-N, +107℃ - Liquid contact parts mechanically polished to a finish of -0.8μm Ra - standard - Easy maintenance - simple disassembly and assembly for sanitary maintenance For more details, please contact us or download the catalog.

<Features> • Connection sizes from 1/2" (DN15) to 4" (DN100) with the same inner diameter, ensuring unobstructed flow and good discharge performance • Pressure ratings of 6.89MPa for 1/2" - 2" and 4.14MPa for 2-1/2" - 4" • PTFE cavity-filled seat • Surface finish of the wetted parts is 0.8μm Ra • Locking mechanism on the handle eliminates accidental opening and closing • ISO 5211 actuator mounting flange • Easy-to-remove design for maintenance • Anti-blow stem • Smooth finish with no sharp edges on the internal edges • Sanitary clamp connection For more details, please contact us or request a catalog.

The FBCPM series is suitable for various industrial applications, including food, beverage, healthcare, and pharmaceuticals. ★ FB5CPM (inlet side/back pressure valve) and FB6CPM (outlet side/reducing valve) are air signal set sanitary pressure control valves, allowing users to change the set values remotely via DCS or PLC using manual pneumatic reducing valves or electro-pneumatic regulators. ★ This CPM series is an ideal choice for automatically maintaining the pressure set values of valves for process set values or for fully opening the valves during rinsing, CIP, and SIP. ★ It is suitable for HTST/high-temperature sterilization, UHT/ultra-high-temperature sterilization, as well as heat exchangers, separation devices, and bottling processes. <Features> - FB5CPM automatically opens with increased flow - FB6CPM automatically closes with increased flow - Fully automates the set values during processes, rinsing, CIP, and SIP - Executes set pressure adjustments when necessary - Improved performance and lifespan through optimization of JORLON diaphragm material, area, and mounting method - Offers electro-pneumatic regulators and manual set reducing valves - 3A certified 53-06 For more details, please download the catalog or contact us.

★This is a product made of manually and pneumatically driven forged or cast two-way ports, with bypass piping type and equipped with bypass valves. We also offer zero-static T-type blocks made of bar steel, use-point T-type blocks, branching tank bottom piping types, and special type block valves. <Certification> - Test certificates for all materials comply with BSEN 10204, Type 3.1 requirements. - Certificates of conformity for resins and elastomers are attached with each order. - FDA CFR Title 21, Section 177.1550, resin materials. - FDA CFR Title 21, Section 177.2600, elastomer materials. - United States Pharmacopeia XXVIII Class VI, Chapter 88, in vivo biological response testing. - United States Pharmacopeia XXVIII, Chapter 87, in vitro biological response testing. - ADI/TSE free certificate. For more details, please download the catalog or contact us.

The ZANITARY series is an advanced sanitary disk designed for the biotechnology, pharmaceutical, and food processing industries. This new design can be easily attached to standard type ferrules. <Features> ● Suitable for applications in the life sciences industry that require the highest levels of purity and chemical resistance. ● Design prevents debris from scattering. ● Sturdy metal disk design provides excellent protection for low-rated pressure devices. ● Operable up to 95% of the marked burst pressure. For values below 0.276 MPa, please refer to the table below. ● Additional testing allows for operation at 95% of the pressure ratio with a tolerance of ±5%. ● Passivated to reduce the possibility of contamination. ● The standard roughness of the finished surface is 4-20 µm Ra. ● Suitable for Clean-In-Place (CIP) and Sterilize-In-Place (SIP) applications. For more details, please contact us or download the catalog.

RAUS Sanitary Discs are designed with an inverted metal rupture disc. The main applications include: food processing, dairy, breweries, pharmaceuticals, distillation, baking, canning, cosmetics, biotechnology, and the petrochemical industry. <Features> • Ideal for processes requiring high purity and corrosion resistance • Design prevents debris from scattering • Robust scoreless design ensures long lifespan • Superior for liquid, gas, or two-phase applications • 0% manufacturing range is standard (tolerance to burst pressure) • Maximum 95% operating rate against lower burst values • No support required even under full vacuum • Prevents product accumulation, with only a smooth convex surface in contact with process fluids • Mounted with industry-standard Tri-clamp/Tri-clover fittings (NA-Connect mounting also available) For more details, please contact us or download the catalog.

The RLPS series is a sanitary disk, a reverse type (RA) metal rupture disk from ZOOK. It is suitable for applications in food processing, dairy, breweries, pharmaceuticals, distillation, baking, cosmetics, biotechnology, and the petrochemical industry. <Features> • Ideal for high purity, corrosion-resistant applications • No fragment dispersion • Sturdy, scoreless design for a long cycle life • Suitable for liquids, gases, and two-phase fluids • 0% manufacturing range is standard (tolerance to burst pressure) • No support needed even under full vacuum (with support ring) • Prevents accumulation; only smooth convex surfaces contact process fluids • Installation using industry-standard Tri-clamp/Tri-clover fittings (NA connection installation also available) • Sizes from 25mm to 100mm • Compliant with ASME UD, CE, KOSHA, TÜV standards • 3-A available with applicable materials and options For more details, please contact us or download the catalog.

★ The SSRV sanitary relief valve is a valve that releases overpressure in sanitary aseptic processes and clean equipment. ★ The SSRV manually sets the release pressure to protect pressure vessels and other equipment from exceeding design limits. <Features> ● US certification standards ASME VIII/XIII ● High cleanability: L/D (effective length) < 1.5 ● Surface finish standard - ASME BPE SF1 0.5 Ra µm Option - ASME BPE SF5/SF4 0.4 Ra µm, electropolished ● FDA/USP Class VI seat, O-rings, and bellows seals ● The bellows seal isolates the setting section from the process fluid during valve opening and closing for models 83, 83X, and 88 series ● ASME BPE Tri-clamp or welded pipe connection is standard NPT threaded connection is available for SSRV-81 series ● Material selection available in ASME SA479 316L, AL6XN, Hastelloy C-276 ● Steriflow high cleaning treatment available - for details, please inquire For more information, please contact us or download the catalog.