宇部情報システム List of Products and Services

Our quality management system "QC-One" is a compact solution equipped with the necessary functions for quality management, contributing to the promotion of DX and digitalization on-site. We are currently distributing materials that introduce case studies where the use of "QC-One" has led to problem-solving and the advancement of DX. [Featured Case Studies] ■ Zero shipping errors through centralized customer management ■ Reduction in defect occurrence rate through trend monitoring ■ Improved reliability through IT controls ■ Halving of man-hours through the efficiency of routine tasks *For more details, please view the materials from "PDF Download." Feel free to contact us as well.

• Other production management systems

The version management function (system) of "UP-One" allows for the management of version orders, incoming versions, usage records, and the status and location of versions. By managing dropped versions, expiration dates, and locations, it enables planned reprints and other activities. You can view detailed materials about "UP-One" by clicking the "PDF Download" button below.

• Other core systems

The inventory management function (system) of "UP-One" can manage inventory from products, work-in-progress, raw paper, raw materials, to raw materials. It also allows for inventory tracing through lot management, management of long-term stagnant inventory, and expiration date management. Additionally, inventory valuation can be performed. You can view detailed materials of "UP-One" by clicking the "PDF Download" button below.

• Other core systems

The cost management function (system) of "UP-One" allows for the understanding and analysis of costs based on standard costs and actual costs. Accurate costs can be grasped through various allocation criteria. There are not a few customers who have cost management functions built into their business systems but do not use them, or who do not have the idea of managing costs through a system. Let's systematize the challenging cost management in manufacturing to do it accurately, efficiently, and to implement the PDCA cycle. You can view detailed materials on "UP-One" by clicking the "PDF Download" button below.

• Other core systems

The purchasing management function (system) of "UP-One" can manage the entire flow of purchasing activities from ordering raw materials, base paper, and raw materials to receiving (purchasing), payment, and liabilities. Orders can be placed using industry-specific order units (individual orders or order-linked). *Compliant with the invoice system. You can view detailed materials about "UP-One" by clicking the "PDF Download" button below.

• Other core systems

The sales management function (system) of "UP-One" can manage the entire flow of sales activities from estimates to orders, shipments, invoicing, and receivables. Additionally, by understanding risk management through credit management and grasping gross profit, decision-making that is conscious of profit can be promoted. *Compliant with the invoice system You can view detailed materials for "UP-One" by clicking the "PDF Download" button below.

• Other core systems

The "QC-One Series" is a quality management system that addresses challenges in quality control operations within the manufacturing industry. Inspection and specification information, previously managed with Excel or paper, can now be centrally managed within the system, allowing for comparisons with standard values and shipment determinations. Issuing various reports, such as certificates, is also easily accomplished. We offer both an on-premises version and a cloud version, each with different available features. 【Key Points】 ■ On-Premises Version: QC-One - Server license - Various integration features (system integration, equipment integration) - Customizable ■ Cloud Version: QC-One Lite - Subscription-based - Immediately usable with a web browser - No server management required *For more details, please refer to the PDF document or feel free to contact us.

• Process Control System

The production management function (system) of "UP-One" supports processes such as base material manufacturing, gravure printing, lamination, slitting, bag making, rewinding, blending, coating, aging, and other processing (such as surface processing, die-cutting, and tying work). Additionally, it can be customized to accommodate your company's unique processes. It allows for the management and analysis of production plans for each process, supply to subcontractors, in-house production results, subcontracted processing results, and loss factors. Furthermore, it can output work instructions and processing directives. You can view detailed materials about "UP-One" by clicking the "PDF Download" button below.

• Other core systems

The "Inspection Data Collection System" can collect and manage inspection result data in real-time from the URCP inspection application. It allows for real-time collection of inspection results from image processing devices, and it is possible to refer to past inspection history even while data is being collected. We provide inspection devices that match the specifications required by our customers. We cater to a wide range of needs, from manual inspection devices and semi-automatic inspection devices to fully automatic inspection devices equipped with loaders/unloaders. 【Features】 ■ Collect and manage inspection result data in real-time from the URCP inspection application ■ Real-time collection of inspection results from image processing devices ■ Ability to refer to past inspection history even while data is being collected ■ By linking with production information, past inspection history data can be easily referenced *For more details, please refer to the PDF document or feel free to contact us.

• Other inspection equipment and devices

The "Near-Infrared Image Appearance Inspection System" can penetrate low-density packages, allowing for internal image inspection. We select suitable cameras, lighting, and other equipment that match the imaging target and inspection purpose. This is provided along with the inspection device and inspection software. Due to differences in components, the appearance changes, making it easier to identify. 【Features】 ■ Penetrates low-density packages ■ Allows for internal image inspection ■ Enables non-destructive, non-contact, and non-wet inspection of the container's interior ■ Appearance changes due to differences in components ■ Makes identification easier *For more details, please refer to the PDF document or feel free to contact us.

• Visual Inspection Equipment

The "Contact Image Sensor Appearance Inspection System" can capture images without distortion at any part of a wide workpiece, including the center and edges. When comparing the captured images, the images taken with a line sensor camera showed distortion at the edges of the field of view, while the images taken with the contact image sensor camera had no distortion at the edges. Additionally, because it reads in close contact, there is less loss of light and reduced power consumption. 【Features】 ■ High uniformity of resolution for image inspection across the entire width of the workpiece ■ Reduced light loss and power consumption due to close contact reading ■ Capable of incorporating various wavelength reading light sources (visible light / ultraviolet / infrared) ■ Resistant to shock and vibration, allowing for flexible installation locations *For more details, please refer to the PDF document or feel free to contact us.

• Visual Inspection Equipment

The "Dimension Measurement System" analyzes images captured by a camera to measure the dimensions of objects. It registers measurement methods and measurement points as standards (values) in advance, allowing for instant dimension measurement while reducing measurement errors caused by manual work. As for the measurement image and principle, it first detects the boundaries of objects in the image. From the detected edges, it performs approximation processing for various shapes and measures dimensions through various geometric calculations. Depending on customer needs, it can also be offered as a tabletop manual inspection device or an automatic inspection device equipped with loaders/unloaders. 【Features】 ■ Simplifies the dimension measurement process for industrial products ■ Analyzes images captured by a camera to measure object dimensions ■ Registers measurement methods and measurement points as standards (values) in advance ■ Enables instant dimension measurement ■ Reduces measurement errors caused by manual work *For more details, please refer to the PDF document or feel free to contact us.

• Other measurement, recording and measuring instruments

The "Raw Material Inspection System" detects defects (foreign objects, scratches, lines, pinholes, etc.) that occur on the surface of plain raw material products flowing continuously without interruption. Defect images detected during operation are displayed in real-time. The image data is recorded along with the detection location information, allowing for a review of the detection results after the operation ends using the aggregation software (optional). Additionally, the positions of defects detected during operation are displayed on a map within a certain distance range based on the camera's position. 【Main Features】 ■ Recording and displaying defect images ■ Recording and displaying defect locations ■ Output of defect detection signals ■ Review of past inspection data *For more details, please refer to the PDF document or feel free to contact us.

• Visual Inspection Equipment

The "3D Camera Height Measurement System" can detect defects in the "height direction" that are not detectable by conventional image inspection. By using a three-dimensional scan with the optical sectioning method, it can quickly capture profiles, and it is compatible with laser displacement meters depending on the inspection accuracy. Based on customer needs, we also offer it as a manual inspection device in a tabletop format or as an automatic inspection device equipped with loaders/unloaders. 【Features】 ■ Capable of detecting defects in the "height direction" that cannot be detected by conventional image inspection ■ Enables fast profile capture through three-dimensional scanning using the optical sectioning method ■ Compatible with laser displacement meters depending on inspection accuracy ■ Selection of equipment such as lenses and laser light sources is possible ■ Suitable equipment can be selected for the inspection target *For more details, please refer to the PDF document or feel free to contact us.

• 3D measuring device

The "Ultrasonic Testing System" visualizes ultrasonic waveform data to detect defects using image processing technology, and selects suitable conditions for defect detection (such as probes, frequency, and transport systems) through testing. Leveraging years of expertise in image processing and hardware, it is developed as an automatic inspection device for ultrasonic testing. Depending on customer needs, it can also be offered as a tabletop manual inspection device or an automatic inspection device equipped with loaders/unloaders. 【Features】 ■ Detects defects by visualizing ultrasonic waveform data using image processing technology ■ Selects suitable conditions for defect detection (such as probes, frequency, and transport systems) through testing ■ Developed as an automatic inspection device for ultrasonic testing using years of accumulated knowledge in image processing and hardware *For more details, please refer to the PDF document or feel free to contact us.

• Image Processing Equipment

The "Pattern Appearance Inspection System" captures ultra-high-resolution images using monochrome/color line sensor cameras (up to 16K) and accurately detects various defects such as open, short, chipping, foreign objects, and unevenness. The inspection target pattern contour is enclosed with straight lines, and the master shape is registered to individually inspect the inside and outside of the contour. Detection intensity can be set individually. Depending on customer needs, it can also be provided as a tabletop manual inspection device or an automatic inspection device equipped with loaders/unloaders. 【Features】 ■ Adopts a master registration method ■ Captures good product work images and registers varieties in the master ■ Multiple registrations possible (learning function) *For more details, please refer to the PDF document or feel free to contact us.

• Visual Inspection Equipment

"URCP" is a packaging solution for building image processing systems that has a proven track record in inspections across various industries and products. It allows for combinations and customizations based on needs and inspection targets. We can provide consistent support from the selection of optical equipment through sample evaluation to the implementation of transport devices and image inspection systems. 【Solution Examples】 ■ Pattern Appearance Inspection System Target: Electronic components (ceramic substrates, aluminum substrates), sheets ■ Ultrasonic Flaw Detection System Target: Electronic components, steel and metals ■ 3D Height Measurement System Target: Glass/mirror surfaces, metals, resins/rubbers ■ Projection Dimension Measurement System Target: Dimensions of lead frames, cylindrical workpieces, motors, stepped shafts, gears, etc. ■ Raw Material Measurement System Target: Raw materials/sheets (non-woven fabrics, films, sheets, metal sheets, iron plates) ■ Container Appearance Inspection System Target: Packaging/containers *For more details, please refer to the materials. (Latest information is also included as of May 2022.) ★ We are currently accepting sample evaluations for free. Please apply through the inquiry form. (Depending on the consultation content, there may be cases where we respond for a fee.)

• Other inspection equipment and devices

"URCP" stands for "UIS Ready and Custom Packages," which is a collective term for our software products that have a proven track record across various industries. By combining and customizing these products according to specifications, we promise to build an image processing system that satisfies our customers, including the GUI. Of course, we provide a comprehensive image processing solution from the selection of optical equipment through sample evaluation to the implementation of the image processing system. 【System Lineup (Partial)】 ■ Pattern Appearance Inspection System ■ Ultrasonic Flaw Detection System ■ 3D Camera Height Measurement System ■ Raw Material Inspection System ■ Container Appearance Inspection System *For more details, please refer to the PDF document or feel free to contact us.

• Image Processing Software

This is an industry-specific integrated core business system equipped with standard functions necessary for the film raw material manufacturing and processing industry, including raw material manufacturing and procurement, (gravure) printing, lamination, coating, aging, slitting, and bag making. 【What you can do with UP-One】 ■ Centralized Management By centrally managing information from the sales, administration, and factory departments, you can grasp the overall situation of the company. ■ Real-Time Understanding You can timely grasp accurate numerical information (sales and profits), which helps in formulating management and sales strategies. ■ Improved Customer Satisfaction With easy progress confirmation of production status, you can provide quick delivery responses, leading to improved customer satisfaction. ■ Prevention of Dependency on Individuals By aligning operations with the system, you can establish a standard business flow that anyone can operate, eliminating dependency on specific individuals. Since its launch in 1988, it has been implemented in over 60 companies nationwide, from Hokkaido to Okinawa. The business flow fit rate exceeds 80%. Various customizations are also available. Sales representatives and system engineers familiar with the industry and business will assist in the implementation consideration. You can view detailed materials on "UP-One" by clicking the "PDF Download" button below.

• Other core systems

At UIS, we have been working on utilizing manufacturing operation data and solving on-site issues through simulation for about 20 years, even before the recent boom in big data analysis and AI. We combine the domain knowledge gained from the field with data analysis to support the manufacturing site from multiple angles. Not only do we analyze data, but we also provide one-stop solutions for extracting issues in upstream processes, acquiring and accumulating data, and implementing systems and improvement proposals in downstream processes as needed. 【Features】 ■ One-stop solutions from issue extraction to system implementation and improvement proposals ■ Abnormality and failure detection services utilizing manufacturing operation data ■ Cause analysis services using manufacturing operation data and quality data ■ Soft sensor construction services for predicting unmeasurable values *For more details, please refer to the PDF document or feel free to contact us.

• Analysis Services

This is an industry-specific integrated core business system equipped with standard functions necessary for the converting industry, such as (gravure) printing, laminating, coating, and aging. 【What you can do with UP-One】 ■ Centralized Management By centrally managing information from the sales, administration, and production departments, you can grasp the overall situation of the company. ■ Real-Time Understanding You can timely grasp accurate counting information (sales and profits), which helps in formulating management and sales strategies. ■ Improved Customer Satisfaction With easy progress checks on production status, you can provide quick delivery responses, leading to improved customer satisfaction. ■ Prevention of Dependency on Individuals By aligning operations with the system, you can establish a standard business flow that anyone can operate, eliminating dependency on specific individuals. Since its launch in 1988, it has been implemented in over 60 companies nationwide, from Hokkaido to Okinawa. The business flow fit rate exceeds 80%. Various customizations are also available. Sales representatives and system engineers familiar with the industry and operations will assist you in considering the implementation. Our after-support has received high praise from many companies. You can view detailed materials on "UP-One" by clicking the "PDF Download" button below.

• Other core systems

The image processing inspection software suite "URCP" is a platform for automated inspection that connects various devices and combines their data and analysis functions for automatic judgment. The "3D Height Measurement System" achieves high-precision inline dimensional measurement inspection from cross-sectional measurement to 3D inspection. The "Projection Dimensional Measurement System" measures the entire imaging field simply by passing through a projection image measuring device. We also offer setup support and customization to meet customer specifications. 【URCP Features】 ■ Connectable: Compatible with various camera interfaces ■ Combinable: Achieves optimal automated inspection through the combination of multiple functions ■ Visible: Inspection results and analysis results are graphically visualized as time-series data ■ Space-saving housing: Houses a high-performance processing computer in a compact case *For more details, please refer to the PDF materials or feel free to contact us.

• Image Processing Software

The "PI System" is a real-time data management system designed to visualize and share operational data (such as production results, quality information, and equipment utilization rates) in real time. It is widely used in industries such as electricity, gas, oil, chemicals, and manufacturing, serving as a platform to collect and utilize time-series data from various equipment and sensors, and has been adopted by many companies worldwide as a global standard. At Ube Information Systems, we support our customers' digital transformation based on our long-standing experience in developing infrastructure for group companies and utilizing collected data related to this system. 【Features】 ■ PI Interface: Supports over 450 types of data sources Capable of collecting time-series data from vendor systems, assets, and sensors ■ PI Data Archive: Compresses and stores data Enables long-term data storage and quick data retrieval ■ PI Asset Framework: Associates data with equipment as a key Provides "information" that anyone can easily use *For more details, please refer to the PDF materials or feel free to contact us.

• Document and Data Management

Simply purchasing software for resin flow analysis and performing calculations will not yield effective results. The benefits of analysis are realized only when the results are interpreted, the mechanisms behind the phenomena are accurately understood, and appropriate measures and improvements are implemented. Therefore, evaluating and utilizing analysis results requires a broad range of knowledge, including resin, molds, injection molding machines, and analysis itself. There are also ongoing challenges such as the accumulation of know-how and the training of personnel involved in analysis. As an authorized dealer of Autodesk, our company has been engaged in resin flow analysis for many years, leveraging our experience, know-how, and track record to support our customers in expanding the utilization of the 'Moldflow' software they regularly use through various services. 【Service List】 ■ License Sales & Support ■ Training ■ Material Property Measurement ■ Development ■ Consulting *For more details, please refer to the PDF document or feel free to contact us.

• Other services

We would like to introduce the application 'Autodesk Moldflow' for simulating the behavior of resin within molds in injection molding. It allows for the verification and optimization of the design of plastic products and injection molds, enabling a detailed examination of the plastic injection molding process. This product, used by many companies around the world, helps reduce the number of costly prototypes and potential manufacturing defects, contributing to bringing innovative products to market more quickly. 【Simulation】 <Plastic Filling and Holding Pressure Simulation> ■ Automatic Gate Position Analysis ■ Molding Process Optimization Analysis ■ DOE (Design of Experiments) Analysis ■ Fiber Orientation Analysis *For more details, please refer to the PDF document or feel free to contact us.

• simulator

"MADe" is software developed by PHM Technology. It is a tool that enables the verification and optimization of sensor placement necessary for acquiring industrial big data required for evaluating the safety and reliability of products and equipment in the manufacturing industry, as well as for predicting failures. By representing products and manufacturing equipment in a system model, it allows for seamless implementation of considerations related to the PHM concept, which demonstrates a systems engineering approach to advanced maintenance technologies. [Features] - Streamlined modeling with a rich library (component models, FTA) - Automatic mapping of dependencies between components and equipment - Automatic optimization of sensor placement using genetic algorithms - Various analyses: FTA, FME(C)A, PHM - Implementation of RCM - Various report outputs *For more details, please refer to the PDF materials or feel free to contact us.

• Mechanical Design

Our company provides "Technical Consulting Services" aimed at solving all customer challenges related to manufacturing, production technology, equipment, and product development, based on various engineering and computational techniques. We support the understanding of phenomena in manufacturing environments, such as forces, vibrations, flows, and heat, by simulating them using fundamental equations of physics and engineering. This allows us to visualize physical quantities such as stress, streamlines, and heat flux, which cannot be seen with the naked eye. We offer comprehensive proposals and support for problem-solving through a multifaceted approach. 【Service Flow】 ■ Problem/Challenge Hearing: Hearing about the background and situation, confirming on-site and physical conditions, etc. ■ Proposal of Approach: Formulating hypotheses about the causes of problems based on hearing results. ■ Examination (CAE, Measurement, etc.): Simulation, analysis, and organization of measurement and experimental results. ■ Report Preparation/Reporting: Discussion of phenomena and problem causes, and proposals for solutions. *For more details, please refer to the PDF materials or feel free to contact us.

• Other services

Traditionally, the optimization of the casting process has relied on trial-and-error methods based on the intuition and experience of engineers, making it a challenging issue to quantify the work. "ADSTEFAN" is a design support CAE tool that simulates and visualizes the flow behavior of molten metal into molds and the solidification process on a computer, allowing for the avoidance of casting defects at the early design stage. It contributes to reducing the number of prototypes, shortening production periods, and cutting costs. 【Features】 ■ High-speed analysis ■ High-precision analysis ■ Support for large-scale models ■ Diverse analysis functions ■ Comprehensive after-sales support *For more details, please refer to the PDF materials or feel free to contact us.

• Structural Analysis

Ultrasonic waveform data is obtained while the inspected item is submerged in water, allowing for the non-destructive detection of fine defects within the material.

• Image analysis software

We want you to be able to use a system that supports quality management operations more easily! With this in mind, "QC-One Lite" in a subscription format was born. By systematizing quality management, let's achieve operational efficiency and centralized management of quality information. You can start using it immediately with just a web browser.

• Other Software

"QC-One" is a system that supports quality control operations in the manufacturing industry. It centrally manages inspection information and specification data that were traditionally handled using Excel or paper, allowing for comparisons with standard values, shipment judgments, and the issuance of various reports such as performance certificates. We have chosen the minimum necessary functions for quality control to achieve a compact system configuration. 【Features】 ■ Simple structure for pass/fail judgment, performance certificates, and statistical analysis ■ Freedom to select only the necessary functions ■ Low cost *For more details, please visit our website or feel free to contact us.

• Workflow System

**Expected Implementation Effects** ■ Improvement of Production Planning Operations - Reduction of production planning time - Decrease in the number of production planners - Standardization of production planner tasks ■ Improvement of Production and Management Operations - Reduction of lead time - Decrease in product inventory - Reduction of work-in-progress inventory - Visualization of production status ■ Enhancement of Customer Satisfaction and Reliability - Improvement in response speed to urgent orders - Acceleration of delivery date responses - Increase in on-time delivery rate ■ Contribution to Management Decisions - Realization of simulations for budget formulation and equipment introduction considerations Experience seminars are held regularly. Please feel free to contact us. You can view the introduction materials for "FLEXSCHE" by clicking the "PDF Download" button below.

• Production Scheduler

We will conduct inline visual inspections of various workpieces (such as sheets, films, metal plates, non-woven fabrics, etc.). We will propose optimal lighting conditions (camera and lens) and illumination for the inspection target workpieces.

• Visual Inspection Equipment

It can detect height-direction defects that cannot be detected by standard image inspection and allows for faster profile acquisition than conventional laser displacement sensors.

• Image Processing Software

Connecting, progressing, integrated business system Internal work is connected. Connected with customers, suppliers, and contractors. Connected with products and inventory. That's why work progresses. UP-One realizes quick and accurate management decisions and improves operational efficiency with features based on a deep understanding of the industry cultivated through extensive experience.

• Production Management System