伏虎金属工業 List of Products and Services

Here is an example of gel transfer in the field of chemistry. Due to the presence of air bubbles, a problem arose with variability in the filling. Therefore, we improved the filling consistency by transferring the liquid with a deforming pump while degassing. 【Case Overview】 ■ Purpose: Degassing and filling of high-viscosity gel ■ Model: VQ type twin-screw pump with degassing function ■ Liquid Name: Gel ■ Issues: Variability in filling due to trapped air bubbles ■ Improvements: Improved filling consistency by transferring the liquid with a deforming pump while degassing *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of alcohol transfer in the field of chemistry. A problem occurred where air was being sucked in, causing the liquid to stop self-priming. By switching to our vane pump, it was able to self-prime even when air was present, eliminating the need for priming water. 【Case Overview】 ■ Purpose: Tank self-priming ■ Model: Radial Vane Pump V Type ■ Liquid Name: Alcohol ■ Problem: Air was being sucked in, causing the liquid to stop self-priming ■ Improvement: By switching to a vane pump, it was able to self-prime even with air present, eliminating the need for priming water *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

The "Deforming Pump" is a pump that achieves high self-priming (-10m) "defoaming liquid transfer" while possessing the characteristics of a two-axis screw pump, such as non-contact, no shear, no pulsation, and no agitation. Since the shaft seal does not come into contact with the liquid, a mechanical seal is unnecessary. There is no concern about contamination from metal powders or other materials due to the absence of contact between parts. The need for a defoaming device is eliminated, allowing for a reduction in equipment costs. 【This pump solves the following challenges associated with transfer】 ■ Reducing the risk of air bubbles and foreign matter contamination in the liquid ■ Eliminating filling defects and molding defects ■ Preventing liquid leakage and seizing 【Features】 ■ The seal-less function of the shaft seal that does not come into contact with the liquid allows for complete dryness and self-priming capability ■ No priming water required, can run dry ■ Achieves high self-priming capability of -10.0m while being a non-contact pump ■ Minimal shape destruction for smooth transfer ■ Eliminates the need for a defoaming process with a defoaming device, resulting in reduced equipment costs *For more details, please request materials or view the PDF data available for download.

• Other pumps

Fuku Tiger Metal Industry Co., Ltd. is engaged in contract general machining and machine design, developing and manufacturing fluid transfer systems and radial pumps (made of stainless steel) that can accommodate a wide range of applications from low viscosity to high viscosity. The ideal systems born from innovative ideas are delivered as optimal products that meet our customers' needs. As a company that challenges the "forms" required by a new era and creates new technologies, we will continue to contribute to the company. 【Product Line】 ■ Manufacturing and sales of radial vane pumps and dual-screw pumps ■ Processing of components related to refrigeration and air conditioning equipment ■ Processing of components for textile machinery ■ Processing of components for hydraulic equipment *For more details, please refer to our catalog or feel free to contact us.

• Contract manufacturing

We would like to introduce a case where our de-airing two-screw pump, the "Deforming Pump (VQ type)," has been implemented for the de-airing transfer of ultra-high viscosity adhesives. 【Case Study】 ■ Application: De-airing transfer of ultra-high viscosity adhesives ■ Viscosity: 500,000 to 1,500,000 mPa·s 【Benefits of Implementation】 ■ By transferring with de-airing, we were able to eliminate product waste caused by air inclusion during filling. → We had given up on production with the pump, but it has now become feasible, allowing us to manufacture. For more details, please refer to the catalog or feel free to contact us.

• Other pumps

We would like to introduce a case where our de-foaming two-shaft screw pump, the "Deforming Pump (VQ Type)," has been implemented for the de-foaming transfer of resin. 【Case Study】 ■ Application: De-foaming transfer of resin ■ Viscosity: 15,000–100,000 mPa·s 【Requirements】 ■ De-foaming high-viscosity resin takes 6 hours, reducing productivity. Is there a faster de-foaming method? 【Implementation Effect】 ■ De-foaming time reduced to half, now 3 hours! → Significant increase in productivity, resulting in an annual improvement effect of 20 million yen. For more details, please refer to the catalog or feel free to contact us.

• Other pumps

We would like to introduce a case where our two-shaft screw pump with de-aeration function, the "Deforming Pump (VQ type)," has been implemented for the transfer of facial cleansing cream and toothpaste. 【Case Study】 ■ Application: Transfer of facial cleansing cream and toothpaste ■ Viscosity: 100,000–200,000 mPa·s 【Requirements】 ■ Since self-priming with a non-contact pump is difficult, manual transfer is currently being performed, but is there a pump suitable for high viscosity that is contamination-free? 【Implementation Effects】 ■ Self-priming from drums in a contamination-free state has become possible ■ Significant reduction in labor costs → Improvement effect of 3 million yen annually due to labor cost reduction For more details, please refer to the catalog or feel free to contact us.

• Other pumps

We would like to introduce a case where our de-aerating two-shaft screw pump, the "Deforming Pump (VQ type)," was implemented for self-priming of tomato puree. 【Case Study】 ■ Application: Self-priming of tomato puree ■ Viscosity: 40,000 to 80,000 mPa·s 【Implementation Effects】 ■ Self-priming from drums has become possible, eliminating manual labor → Improvement effect of 3 million yen per year due to reduced labor costs and increased productivity For more details, please refer to the catalog or feel free to contact us.

• Other pumps

We would like to introduce a case where our two-axis screw pump with defoaming function, the "Deforming Pump (VQ type)," has been implemented for the transfer of chocolate. 【Case Study】 ■ Application: Transfer of chocolate ■ Viscosity: 3000 mPa·s 【Requirements】 ■ There were many formation defects due to air bubbles during the chocolate forming stage, causing difficulties. 【Implementation Effects】 ■ The number of formation defects was reduced to 1/20. ■ Mechanical seal leakage issues were resolved. → Due to the reduction in formation defects, an annual improvement effect of 5 million yen was achieved. For more details, please refer to the catalog or feel free to contact us.

• Other pumps

We would like to introduce a case where our two-axis screw pump with defoaming function, the "Deforming Pump (VQ type)," was implemented for the transfer of miso. 【Case Study】 ■ Application: Miso transfer ■ Viscosity: Non-Newtonian fluid 【Requirements】 ■ Eliminate false reactions caused by air inclusion without reducing the sensitivity of the metal detector 【Implementation Effects】 ■ The sensitivity of the metal detector was doubled ■ Quality improvement achieved through oxidation prevention ■ Reduction in labor costs due to automation → An annual improvement effect of 4 million yen due to reduced labor costs and increased productivity For more details, please refer to the catalog or feel free to contact us.

• Other pumps

This document is a collection of case studies for the two-axis screw pump with degassing functionality, known as the "Deforming Pump," which allows for liquid transfer while degassing. It introduces examples that address one of the major challenges in pump transfer: the issue of air contamination in fluids, which leads to quality degradation and the generation of defective products. [Featured Cases] - Transfer of miso: Annual improvement effect of 4 million yen - Transfer of chocolate: Annual improvement effect of 5 million yen - Self-priming of tomato puree: Annual improvement effect of 3 million yen - Transfer of facial cream and toothpaste: Annual improvement effect of 3 million yen - Degassed transfer of resin: Annual improvement effect of 20 million yen, etc. For more details, please refer to the catalog or feel free to contact us.

• Other pumps

The "Blending Pump (BQ Type)" is a dual-axis screw pump with stirring functionality that can transport multiple liquids or a combination of liquids and powders while kneading and mixing them. This eliminates the need for a stirring machine (stirring process) that was previously necessary in the manufacturing process, significantly simplifying the process by allowing a single compact pump to perform both transportation and kneading/mixing roles. Not only does it achieve substantial cost reductions in equipment, but it also enables simultaneous liquid transfer and mixing, leading to a significant reduction in production lead time and an increase in production efficiency. 【Features】 ■ Significant reduction in production lead time and increased production efficiency ■ No need for stirring machines or auxiliary equipment ■ Non-contact rotating parts ■ Contamination-free due to sanitary design ■ Equipped with the ability to mix uniformly while transporting liquids of low to high viscosity *For more details, please refer to the catalog or feel free to contact us.

• Other pumps

The "Radial Vane Pump (Type R and Type V)" is a pump that utilizes the principle of being drawn in when the volume increases and being pushed out when the volume decreases. Multiple vanes are attached radially to the rotor. Because the rotor is eccentric to the pump casing, the volume between the two vanes expands and contracts repeatedly as it rotates. This continuous motion allows for the suction and discharge of liquid (fluid), enabling smooth liquid transfer even at low rotational speeds. 【Features】 ■ Improved durability and wear resistance ■ Suitable for high-viscosity liquids, slurries, and foams ■ Variable discharge volume ■ For transferring liquids that should not be agitated ■ Completely self-priming, regardless of liquid properties (high viscosity and foamy liquids are acceptable) *For more details, please refer to the catalog or feel free to contact us.

• Other pumps

Significantly reduce the time required for disassembly and cleaning! It demonstrates its effectiveness in processes that require daily disassembly.

• Other cleaning machines
• Other pumps

**Deforming Pump (VQ Type)** Adopts a vacuum degassing method that allows for compact design. Additionally, degassing of high-viscosity liquids, which was difficult with conventional screw pumps, has become possible by equipping traditional twin-screw pumps with a vacuum generation device. It allows for degassing while transferring liquids, and retains the characteristics of conventional twin-screw pumps, such as non-contact, shear-free, pulsation-free, and non-agitation. **Blending Pump (BQ Type)** This is a twin-screw pump with stirring functionality that can mix multiple liquids while transferring them with just the pump itself. It eliminates the need for a separate stirrer (mixing process) that was previously necessary in the manufacturing process, dramatically simplifying the process by allowing a single compact pump to perform both liquid transfer and mixing. This not only significantly reduces equipment costs but also enables simultaneous liquid transfer and mixing, leading to a substantial reduction in production lead time and an increase in production efficiency. *For more details, please refer to the catalog or feel free to contact us.*

• Other pumps
• Special Pump

The self-priming stainless steel pump "Radial Rubber Pump" is a pump that draws in and discharges liquid by changing the volume of the impeller due to pressure changes. The impeller is made of rubber or silicone, which offers strong elasticity and excellent durability. The stainless steel pump casing is resistant to rust. 【Features】 ■ Self-priming with just one switch, without the need for priming water ■ Simple structure for easy handling and maintenance ■ Made of stainless steel, providing excellent corrosion resistance ■ Capable of pumping liquids mixed with slurry or viscous liquids ■ Continues to draw in even when air or gas is mixed in *For more details, please request materials or download the catalog.

• Other pumps
• Special Pump

The "dual-axis screw pump" is a volumetric self-priming pump that uses two screws. The liquid (fluid) trapped in the chamber formed by the two screws and the casing is pushed in the thrust direction by the rotation of the screws. With the "in-tube transfer" method, it exerts minimal radial load, allowing for gentle transfer of liquids without pulsation, agitation, or shear, and can also handle liquids containing solids. During cleaning, the casing can be removed to completely expose the wetted parts, making disassembly and cleaning easy. Additionally, by increasing the rotational speed (up to 3,000 rpm), a single pump can handle everything from transfer to CIP cleaning, adapting to various cleaning methods. 【Features】 ■ Transfers and mixes multiple liquids simultaneously ■ Achieves liquid transfer and degassing at the same time ■ Ideal for transferring high-concentration slurry liquids ■ Smooth transfer of ultra-high viscosity liquids ■ Easy disassembly and cleaning *For more details, please refer to the catalog or feel free to contact us.

• Other pumps