伏虎金属工業 Product Lineup

This document is a collection of case studies for the two-axis screw pump with degassing functionality, known as the "Deforming Pump," which allows for liquid transfer while degassing. It introduces examples that address one of the major challenges in pump transfer: the issue of air contamination in fluids, which leads to quality degradation and the generation of defective products. [Featured Cases] - Transfer of miso: Annual improvement effect of 4 million yen - Transfer of chocolate: Annual improvement effect of 5 million yen - Self-priming of tomato puree: Annual improvement effect of 3 million yen - Transfer of facial cream and toothpaste: Annual improvement effect of 3 million yen - Degassed transfer of resin: Annual improvement effect of 20 million yen, etc. For more details, please refer to the catalog or feel free to contact us.

• Other pumps

We would like to introduce a case where our two-axis screw pump with defoaming function, the "Deforming Pump (VQ type)," was implemented for the transfer of miso. 【Case Study】 ■ Application: Miso transfer ■ Viscosity: Non-Newtonian fluid 【Requirements】 ■ Eliminate false reactions caused by air inclusion without reducing the sensitivity of the metal detector 【Implementation Effects】 ■ The sensitivity of the metal detector was doubled ■ Quality improvement achieved through oxidation prevention ■ Reduction in labor costs due to automation → An annual improvement effect of 4 million yen due to reduced labor costs and increased productivity For more details, please refer to the catalog or feel free to contact us.

• Other pumps

We would like to introduce a case where our two-axis screw pump with defoaming function, the "Deforming Pump (VQ type)," has been implemented for the transfer of chocolate. 【Case Study】 ■ Application: Transfer of chocolate ■ Viscosity: 3000 mPa·s 【Requirements】 ■ There were many formation defects due to air bubbles during the chocolate forming stage, causing difficulties. 【Implementation Effects】 ■ The number of formation defects was reduced to 1/20. ■ Mechanical seal leakage issues were resolved. → Due to the reduction in formation defects, an annual improvement effect of 5 million yen was achieved. For more details, please refer to the catalog or feel free to contact us.

• Other pumps

We would like to introduce a case where our de-aerating two-shaft screw pump, the "Deforming Pump (VQ type)," was implemented for self-priming of tomato puree. 【Case Study】 ■ Application: Self-priming of tomato puree ■ Viscosity: 40,000 to 80,000 mPa·s 【Implementation Effects】 ■ Self-priming from drums has become possible, eliminating manual labor → Improvement effect of 3 million yen per year due to reduced labor costs and increased productivity For more details, please refer to the catalog or feel free to contact us.

• Other pumps

We would like to introduce a case where our two-shaft screw pump with de-aeration function, the "Deforming Pump (VQ type)," has been implemented for the transfer of facial cleansing cream and toothpaste. 【Case Study】 ■ Application: Transfer of facial cleansing cream and toothpaste ■ Viscosity: 100,000–200,000 mPa·s 【Requirements】 ■ Since self-priming with a non-contact pump is difficult, manual transfer is currently being performed, but is there a pump suitable for high viscosity that is contamination-free? 【Implementation Effects】 ■ Self-priming from drums in a contamination-free state has become possible ■ Significant reduction in labor costs → Improvement effect of 3 million yen annually due to labor cost reduction For more details, please refer to the catalog or feel free to contact us.

• Other pumps

We would like to introduce a case where our de-foaming two-shaft screw pump, the "Deforming Pump (VQ Type)," has been implemented for the de-foaming transfer of resin. 【Case Study】 ■ Application: De-foaming transfer of resin ■ Viscosity: 15,000–100,000 mPa·s 【Requirements】 ■ De-foaming high-viscosity resin takes 6 hours, reducing productivity. Is there a faster de-foaming method? 【Implementation Effect】 ■ De-foaming time reduced to half, now 3 hours! → Significant increase in productivity, resulting in an annual improvement effect of 20 million yen. For more details, please refer to the catalog or feel free to contact us.

• Other pumps

We would like to introduce a case where our de-airing two-screw pump, the "Deforming Pump (VQ type)," has been implemented for the de-airing transfer of ultra-high viscosity adhesives. 【Case Study】 ■ Application: De-airing transfer of ultra-high viscosity adhesives ■ Viscosity: 500,000 to 1,500,000 mPa·s 【Benefits of Implementation】 ■ By transferring with de-airing, we were able to eliminate product waste caused by air inclusion during filling. → We had given up on production with the pump, but it has now become feasible, allowing us to manufacture. For more details, please refer to the catalog or feel free to contact us.

• Other pumps

Fuku Tiger Metal Industry Co., Ltd. is engaged in contract general machining and machine design, developing and manufacturing fluid transfer systems and radial pumps (made of stainless steel) that can accommodate a wide range of applications from low viscosity to high viscosity. The ideal systems born from innovative ideas are delivered as optimal products that meet our customers' needs. As a company that challenges the "forms" required by a new era and creates new technologies, we will continue to contribute to the company. 【Product Line】 ■ Manufacturing and sales of radial vane pumps and dual-screw pumps ■ Processing of components related to refrigeration and air conditioning equipment ■ Processing of components for textile machinery ■ Processing of components for hydraulic equipment *For more details, please refer to our catalog or feel free to contact us.

• Contract manufacturing

In the manufacturing lines of automotive parts and chemical manufacturers, it is not uncommon to encounter issues where air gets mixed into grease during drum changes or when pumps run dry. Grease that has been contaminated with air and becomes "cloudy" falls outside quality standards, leading to the necessity of disposing of large quantities every month. Instead of discarding this "grease that has become unusable due to air bubbles," our company offers the 'Defoaming Function Equipped Twin-Screw Pump (Model VQ)' to regenerate it back to a usable state on-site. This product performs powerful vacuum defoaming inside the pump while transferring the grease. By simply passing the cloudy waste grease through this pump, the air bubbles that have been incorporated are removed, regenerating it into a quality product that is usable. We have a proven track record of eliminating the disposal loss of expensive grease, which amounted to several hundred kilograms per month, achieving significant cost reductions and minimizing environmental impact. We can also conduct actual liquid tests using your waste grease, so please check the regeneration effect for yourself.

• Other pumps

The "Deforming Pump" is a pump that achieves high self-priming (-10m) "defoaming liquid transfer" while possessing the characteristics of a two-axis screw pump, such as non-contact, no shear, no pulsation, and no agitation. Since the shaft seal does not come into contact with the liquid, a mechanical seal is unnecessary. There is no concern about contamination from metal powders or other materials due to the absence of contact between parts. The need for a defoaming device is eliminated, allowing for a reduction in equipment costs. 【This pump solves the following challenges associated with transfer】 ■ Reducing the risk of air bubbles and foreign matter contamination in the liquid ■ Eliminating filling defects and molding defects ■ Preventing liquid leakage and seizing 【Features】 ■ The seal-less function of the shaft seal that does not come into contact with the liquid allows for complete dryness and self-priming capability ■ No priming water required, can run dry ■ Achieves high self-priming capability of -10.0m while being a non-contact pump ■ Minimal shape destruction for smooth transfer ■ Eliminates the need for a defoaming process with a defoaming device, resulting in reduced equipment costs *For more details, please request materials or view the PDF data available for download.

• Other pumps

Here is an example of alcohol transfer in the field of chemistry. A problem occurred where air was being sucked in, causing the liquid to stop self-priming. By switching to our vane pump, it was able to self-prime even when air was present, eliminating the need for priming water. 【Case Overview】 ■ Purpose: Tank self-priming ■ Model: Radial Vane Pump V Type ■ Liquid Name: Alcohol ■ Problem: Air was being sucked in, causing the liquid to stop self-priming ■ Improvement: By switching to a vane pump, it was able to self-prime even with air present, eliminating the need for priming water *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of gel transfer in the field of chemistry. Due to the presence of air bubbles, a problem arose with variability in the filling. Therefore, we improved the filling consistency by transferring the liquid with a deforming pump while degassing. 【Case Overview】 ■ Purpose: Degassing and filling of high-viscosity gel ■ Model: VQ type twin-screw pump with degassing function ■ Liquid Name: Gel ■ Issues: Variability in filling due to trapped air bubbles ■ Improvements: Improved filling consistency by transferring the liquid with a deforming pump while degassing *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of the transfer of detergent solvents and resin solvents in the field of chemistry. We were struggling with the transfer of high-viscosity resins and the cleaning of adhesive transfer liquids. By introducing a screw pump, we were able to achieve stable transfer of high-viscosity liquids at a large flow rate. The cleaning line that previously required a booster pump can now be handled by a single screw pump, leading to simplification of the line and savings in running costs. 【Case Overview】 ■ Purpose: Supply line to the tank ■ Model: Dual-axis screw pump, SQ type ■ Liquid name: Detergent solvent, resin solvent ■ Issues: Struggled with the transfer of high-viscosity resins and cleaning of adhesive transfer liquids ■ Improvements: Stable transfer of high-viscosity liquids at a large flow rate is now possible with the screw pump 　　　　　The cleaning line that previously required a booster pump can now be managed by one unit *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of the transfer of tea leaves in the field of chemistry. A problem arose where we wanted to transfer a liquid containing a large amount of tea leaves using a non-contact pump with as low a moisture content as possible, but there was no pump that could transfer the tea leaves stably without clogging inside the pump. By using a screw pump, we were able to achieve stable transfer at a lower moisture content than requested. 【Case Overview】 ■ Purpose: To transfer without breaking solid materials ■ Model: Twin-screw pump SQW type ■ Liquid name: Tea leaves ■ Issues: There was no pump that could transfer tea leaves stably without clogging inside the pump ■ Improvements: By using a screw pump, stable transfer at a lower moisture content than requested became possible *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of the transfer of concentrated sulfuric acid pitch in the field of chemistry. There was a problem where the slurry content was high, causing early wear of the gears in a gear pump. Therefore, we switched to a vane pump (ceramic rotor, ceramic guide ring), which improved the lifespan by more than three times. 【Case Overview】 ■ Purpose: Transfer from drum to tank, tank to drum, tank to tank ■ Model: Radial Vane Pump R type ■ Liquid Name: Concentrated Sulfuric Acid Pitch ■ Issues: High slurry content leading to early wear of gears in a gear pump ■ Improvements: Changed to a vane pump, resulting in over three times the lifespan *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of transporting wood fibers + organic solvents in the field of chemistry. A problem arose where fibers were clogging inside the pump. Therefore, by introducing a screw pump, improvements were made to allow for transportation without clogging the pump. 【Case Overview】 ■ Purpose: To transport wood fibers without clogging ■ Model: Twin-screw pump SQ type ■ Liquid Name: Wood fibers + organic solvent ■ Issues: Fibers clogging inside the pump ■ Improvements: Enhanced to allow transportation without clogging the pump using a screw pump *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of the transfer of water-soluble fats in the field of chemistry. We were using a gear pump, but it stopped transferring liquid when it sucked in air, requiring us to prime it, which caused production to halt. Therefore, we switched to a vane pump, which allowed for transfer even when air was sucked in, eliminating the need for constant priming. 【Case Overview】 ■ Purpose: Solving problems caused by air suction ■ Model: Radial Vane Pump, V type ■ Liquid Name: Water-soluble fats ■ Issues: Using a gear pump, it stops transferring liquid when it sucks in air Constant priming is required, and production stops ■ Improvements: No priming work required and improved productivity, with an improvement effect of 1 million per year *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of the transfer of isopropyl alcohol and aluminum slurry in the field of chemistry. We were using a centrifugal pump, but we had to replace the pump every six months, which was cumbersome and led to a decrease in productivity. Therefore, we introduced a screw pump. The wear resistance improved, allowing for 10 years of use without replacing major components. We eliminated pump costs and replacement efforts, resulting in an improvement effect of 2 million per year. 【Case Summary】 ■ Objective: Improvement of wear resistance ■ Model: Dual-axis screw pump SQ type ■ Liquid name: Isopropyl alcohol & aluminum slurry ■ Issues: The replacement was cumbersome and productivity decreased, so we were looking for a pump that was resistant to wear. ■ Improvements: By introducing a screw pump, we eliminated pump costs and replacement efforts. *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of slurry liquid transfer in the field of chemistry. We were using a contact-type pump, but issues arose with component wear and foreign matter contamination due to the transfer liquid containing slurry. By using a non-contact screw pump, we were able to reduce running costs associated with component wear and decrease the risk of foreign matter contamination in the transfer liquid. 【Case Overview】 ■ Purpose: Supply to the spray line ■ Model: Dual-axis screw pump, SQ type ■ Liquid Name: Slurry liquid ■ Issues: Component wear and foreign matter contamination due to transfer liquid containing slurry ■ Improvements: Reduced running costs due to component wear by using a non-contact screw pump *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of the transfer of organic solvents in the field of chemistry. We received a request for self-priming (organic solvent) capabilities from a tank. Therefore, we introduced a radial vane pump. This allowed for self-priming capability and air-entrained transfer. 【Case Overview】 ■ Purpose: Self-priming from the tank ■ Model: Radial Vane Pump R Type ■ Liquid Name: Organic Solvent ■ Issue: Need for self-priming (organic solvent) from the tank ■ Improvement: Introduction of the radial vane pump enabled air-entrained transfer *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of the transfer of polymer solutions in the field of chemistry. There are various liquids ranging from low to high viscosity, and we were requested to extract all of them. Therefore, we improved the system to allow the transfer of low to high viscosity liquids using a single pump by employing a deforming pump. 【Case Overview】 ■ Objective: Defoaming and extraction transfer from the tank ■ Model: VQ type twin-screw pump with defoaming function ■ Liquid Name: Polymer solution ■ Issues: Various liquids ranging from low to high viscosity that need to be extracted ■ Improvements: Enabled the transfer of low to high viscosity liquids using a single pump by employing a deforming pump *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of transporting okara (moisture content 80-82%) in the food sector. Previously, it was transported using other volumetric pumps, but there were issues with foreign matter contamination and the running costs associated with parts replacement due to wear were too high. Therefore, a non-contact screw conveyor type twin-screw pump was introduced. This reduced running costs by 80%, allowed for a larger inlet, and eliminated concerns about bridging with paddles, resulting in stable transport conditions. [Case Summary] - Purpose: Improvement of wear resistance and resolution of foreign matter contamination issues - Model: Twin-screw pump SQW type - Liquid name: Okara (moisture content 80-82%) - Issues: Problems with foreign matter contamination and high running costs due to parts replacement from wear - Improvements: Running costs reduced by 80% with the non-contact screw conveyor type twin-screw pump *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of transferring bread dough in the food sector. We wanted to portion the bread dough mixed by the mixer into trays, but due to the high liquid viscosity, there were no pumps available for transfer, resulting in time-consuming manual work. By using a deforming pump, we were able to quantitatively portion the bread dough, which was moved from the mixer to a hopper, with the push of a button, leading to reduced labor costs and improved production efficiency. [Case Overview] ■ Purpose: Self-priming from the hopper ■ Model: VQ type twin-screw pump with degassing function ■ Liquid Name: Bread dough ■ Issues: There were no pumps available for transfer, leading to time-consuming manual work ■ Improvements: By using a deforming pump, it became possible to quantitatively portion with the push of a button *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of the transfer of minced meat in the food sector. Previously, a snake pump was used, but it required pushing the transfer liquid into the pump with a pusher from the mixer, leading to issues such as space constraints and labor-intensive operations. By using a deforming pump, self-priming from the hopper without a pusher became possible. Additionally, the use of a non-contact pump reduced the risk of foreign material contamination and shortened the time required for disassembly and cleaning. [Case Overview] ■ Purpose: Transfer from mixer to filling line ■ Model: Twin-screw pump with degassing function, VQ type ■ Liquid Name: Minced meat ■ Issues: There was a risk of foreign material contamination with contact pumps, and disassembly and cleaning took a long time. ■ Improvements: By using a deforming pump, self-priming from the hopper without a pusher became possible. The transfer while degassing in the subsequent molding line reduced the defect rate in molding. *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of the transfer of curry in the food sector. We were using an existing rotary pump, but due to noticeable cleaning issues during CIP cleaning, we were disassembling and cleaning it every time. By using a screw pump, we were able to achieve complete CIP cleaning with just one pump, eliminating the need for daily disassembly cleaning, which led to a reduction in labor costs and an improvement in production efficiency. 【Case Overview】 ■ Objective: Reduction of daily cleaning time through CIP cleaning ■ Model: Dual-shaft screw pump, SQ type ■ Liquid Name: Curry ■ Issues: Noticeable cleaning issues during CIP cleaning required disassembly cleaning every time ■ Improvements: Using a screw pump led to a reduction in labor costs and an improvement in production efficiency *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of the transfer of liquid eggs in the food sector. Existing vane pumps experience rapid wear due to the entry of eggshells, leading to changes in egg quality. By using a non-contact screw pump, we have made it less prone to wear even when shells enter, resulting in fewer changes in liquid quality. 【Case Overview】 ■ Objective: To improve wear resistance and transport without changes in liquid quality ■ Model: Dual-shaft screw pump, SQ type ■ Liquid Name: Liquid eggs ■ Issues: Existing vane pumps wear out quickly due to the entry of eggshells ■ Improvements: By using a non-contact screw pump, it has become less prone to wear and fewer changes in liquid quality *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of transporting fruits (peaches and strawberries) in the food sector. Fruits were being transported on a conveyor and crushed in a mixer, but this batch process took time, required space, and was also quite dirty. Therefore, a twin-screw pump with a screw conveyor was introduced. By increasing the inlet size, peaches and strawberries could be directly fed in and transported inline while being crushed. [Case Overview] - Purpose: To combine the roles of the conveyor and mixer into one machine and eliminate dirt - Model: Twin-screw pump, SQW type - Liquid Name: Fruits (peaches and strawberries) - Issues: The batch process took time, required space, and was visibly dirty - Improvements: By using a twin-screw pump with a screw conveyor and increasing the inlet size, peaches and strawberries could be directly fed in, eliminating the need for conveyor space and freeing up strategic space. *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of chocolate transfer in the food sector. Issues of leakage and chocolate sticking occurred with a gland packing volumetric pump. Therefore, negative pressure transfer was implemented using a non-contact twin-screw pump, equipped with a full jacket. This resolved the issues of leakage and sticking, significantly contributing to quality improvement. [Case Overview] ■ Purpose: Prevention of sticking and leakage ■ Model: Twin-screw pump SQ type ■ Liquid Name: Chocolate ■ Issues: Leakage and sticking problems occurred with a gland packing volumetric pump ■ Improvements: Negative pressure transfer was implemented using a non-contact twin-screw pump, resolving the issues of leakage and sticking. *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of transporting soybeans and water in the food sector. A problem arose where transportation could not occur unless the ratio of water to soybeans was 7:3, leading to blockages. As a solution, we replaced the vortex pump with a screw pump, allowing for transportation even when the amount of water was reduced by half. 【Case Summary】 ■ Purpose: To reduce the amount of water ■ Type: Dual-shaft screw pump, SQ type ■ Liquid name: Soybeans + water ■ Issues: Transportation could not occur unless the ratio of water to soybeans was 7:3 ■ Improvements: Replaced with a screw pump, enabling transportation even with half the amount of water *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of transferring liquid seasonings in the field of seasoning liquids. Due to its high viscosity (approximately 100,000 CP), we received inquiries that a large-sized rotary pump is required to achieve a flow rate of 40 L/min. Therefore, we proposed the SQ-50 (2S type) pump, which is a screw pump capable of transferring even high-viscosity liquids at increased rotation, and is also more compact. [Case Overview] ■ Purpose: Extraction from a 1-ton container ■ Model: Dual-shaft screw pump SQ type ■ Liquid Name: Liquid seasoning ■ Issue: Due to high viscosity (approximately 100,000 CP), a large-sized rotary pump is needed to achieve a flow rate of 40 L/min ■ Improvement: The screw pump can transfer at increased rotation even with high viscosity, allowing for a more compact solution with the SQ-50 (2S type) pump. *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of the transfer of miso in the field of seasoning liquids. To prevent foreign matter contamination, a pipeline-type metal inspection device was introduced. However, due to the influence of bubbles contained in the transfer liquid, it was not possible to increase the sensitivity of the metal detection, resulting in the inability to detect the desired size of metal for removal. Therefore, by using a deforming pump, the liquid was sent while removing bubbles, which increased the sensitivity of the metal detection and demonstrated sufficient performance. Additionally, by removing the bubbles in the liquid, oxidation was prevented, and the quality of the transfer liquid improved. 【Case Overview】 ■ Purpose: Transfer filling through metal inspection from the tank ■ Type: Two-axis screw pump with defoaming function, VQ type ■ Liquid Name: Miso ■ Issues: Unable to detect the desired size of metal for removal ■ Improvements: By using a deforming pump, the liquid was sent while removing bubbles, which increased the sensitivity of the metal detection and demonstrated sufficient performance. *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of the transfer of soy sauce in the field of seasoning liquids. We were using a mono pump, but contamination occurred due to the mixing of the stator. Additionally, there were costs associated with replacing parts. By introducing a radial vane pump, we were able to reduce part costs and avoid significant contamination. 【Case Overview】 ■ Purpose: Small pouch filling ■ Model: Radial Vane Pump R type ■ Liquid Name: Soy Sauce ■ Issues: Contamination due to the mixing of the stator ■ Improvements: Reduction of part costs, avoidance of significant contamination *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of transferring tomato paste in the field of seasoning liquids. Tomato paste was manually scooped out from a drum into a can, requiring significant effort, time, and labor. To address this, a deforming pump was introduced. With its powerful self-priming capability, it was able to extract the tomato paste, resulting in a fivefold increase in productivity and improved labor efficiency. [Case Overview] ■ Objective: Improve production efficiency and reduce labor effort ■ Model: Twin-screw pump with degassing function, VQ type ■ Liquid Name: Tomato Paste ■ Issues: Manual scooping required significant effort, time, and labor ■ Improvements: The powerful self-priming capability of the deforming pump allowed for the extraction of tomato paste, achieving a fivefold increase in productivity and improved labor efficiency. *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of the transfer of sesame dressing in the field of seasoning liquids. We received a request to shorten the time for disassembly and cleaning after liquid transfer. Therefore, we introduced a small radial vane pump. It does not require tools for disassembly and assembly, which improves efficiency. Additionally, we were able to achieve an improvement effect of 1 million yen per year. 【Case Overview】 ■ Objective: Improve the workability of disassembly and cleaning ■ Model: Small radial vane pump VBB type ■ Liquid Name: Sesame dressing ■ Issues: Want to shorten the time for disassembly and cleaning after liquid transfer ■ Improvements: No tools required for disassembly and assembly, leading to increased efficiency. Additionally, an improvement effect of 1 million yen per year. *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of transferring sauce in the field of seasoning liquids. With the rotary pump currently in use, issues such as seizing occasionally occurred. Each time, it was necessary to disassemble the pump for maintenance. Therefore, we introduced the SQ type dual-screw pump. This resolved the seizing issue and improved disassembly, eliminating the need for maintenance. 【Case Overview】 ■ Purpose: Improve contamination-free operation and ease of disassembly cleaning ■ Model: Dual-screw pump SQ type ■ Liquid Name: Sauce ■ Issues: Seizing problems occurred, requiring disassembly and maintenance each time ■ Improvements: Enhanced disassembly, eliminating the need for maintenance. This resulted in an improvement effect of 1.5 million per year, with no production stoppages. *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of the transfer of toothpaste and hand cream in the pharmaceutical and cosmetics fields. Previously, the product was manually extracted from drums and poured into the filling machine hopper, which required significant labor and effort. To address this, automation was achieved through the powerful self-priming capability of a deforming pump. This also led to improvements in labor efficiency and a reduction in personnel. [Case Overview] ■ Objective: Improvement of labor efficiency and reduction of personnel ■ Model: VQ type twin-screw pump with degassing function ■ Liquid Name: Toothpaste and hand cream ■ Issue: Manual extraction and pouring from drums to the filling machine hopper ■ Improvement: Automation achieved through the powerful self-priming capability of the deforming pump *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of the transfer of cosmetic cream in the pharmaceutical and cosmetics field. In the newly established emulsification filling line, the transfer liquid was too high in viscosity, and there was no non-contact pump capable of self-priming transfer from the emulsifier. Therefore, a vacuum self-priming deforming pump was used to enable self-priming of the high-viscosity liquid from the emulsifier. Additionally, by performing deaeration simultaneously with the transfer, we were able to reduce filling defects during the subsequent filling process. [Case Summary] ■ Purpose: Transfer from emulsifier to filling line ■ Model: Twin-screw pump with deaeration function, VQ type ■ Liquid Name: Cosmetic cream ■ Issues: There was no non-contact pump capable of self-priming transfer from the emulsifier ■ Improvements: By performing deaeration simultaneously with the transfer, we reduced filling defects during the subsequent filling process. *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of the transfer of detergents and softeners in the pharmaceutical and cosmetics fields. We wanted to increase the filling amount, but when we increased the pumping speed, it caused foaming, leading to issues with proper filling. By using a screw pump for the transfer, we were able to suppress foaming even with large volumes being transferred, resulting in an increase in production. We achieved an improvement effect of 4 million yen per year. 【Case Summary】 ■ Objective: Increase filling amount and improve accuracy ■ Model: Dual-axis screw pump, SQ type ■ Liquid name: Detergent and softener ■ Issues: We wanted to increase the filling amount, but increasing the pumping speed caused foaming, preventing proper filling. ■ Improvements: Suppressed foaming even with large transfers. Increased production resulting in an improvement effect of 4 million yen per year. *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

We would like to introduce an example of transporting thawed meat in the pharmaceutical and cosmetics fields. We received a request to transport frozen meat (cut pieces) with as little water mixed in as possible. Therefore, we proposed to place the cut meat into a screw conveyor, mix it with water, and transport it. 【Case Overview】 ■ Purpose: To transport frozen meat after cutting, even if it has not fully thawed ■ Model: Dual-axis screw pump, SQW type ■ Liquid name: Thawed meat ■ Issues: Desire to transport frozen meat (cut pieces) with as little water mixed in as possible ■ Improvements: Place cut meat into a screw conveyor, mix with water, and transport *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of transferring cosmetic cream in the pharmaceutical and cosmetics field. We received an inquiry about searching for a pump that can handle high viscosity. By introducing a radial vane pump, we were able to improve the system to self-prime high viscosity liquids. 【Case Overview】 ■ Purpose: Transfer from container to filling machine ■ Model: Radial Vane Pump, V type ■ Liquid Name: Cosmetics, Cream ■ Issue: Searching for a pump that can handle high viscosity ■ Improvement: Improved to self-prime high viscosity liquids with a vane pump *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of the transfer of pharmaceutical jelly in the pharmaceutical and cosmetics field. Previously, we used manual cleaning, but we received a request to switch to CIP cleaning to improve line efficiency. As a result, we introduced a screw pump. We created a line that allows for both jelly transfer and CIP cleaning with a single pump, achieving simplification of the line and improved workability. Additionally, by changing from manual cleaning to CIP, we not only reduced cleaning water and waste liquid but also ensured stability in cleaning quality. 【Case Overview】 ■ Purpose: Adaptation to CIP cleaning ■ Model: Dual-axis screw pump SQ type ■ Liquid Name: Pharmaceutical jelly ■ Issues: Manual cleaning was used, but there was a desire to switch to CIP cleaning for line efficiency. ■ Improvements: Not only was cleaning water and waste liquid reduced, but stability in cleaning quality was also achieved. *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of the transfer of water-based pigments in the paper and paint fields. We received inquiries and consultations regarding issues caused by wear from pigments. As a solution, we used ceramic and highly wear-resistant vanes for the casing outer surface and guide ring, which extended the lifespan. 【Case Overview】 ■ Purpose: Wear countermeasures ■ Model: Radial vane pump R type ■ Liquid Name: Water-based pigment ■ Issues: Wear caused by pigments ■ Improvements: The lifespan was extended by using ceramic and highly wear-resistant vanes for the casing outer surface and guide ring. *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of cellulose transfer in the paper and paint fields. In other positive displacement pumps, fibers would clog, leading to frequent stoppages and traditional pulsation issues. Therefore, the use of a twin-screw pump resolved the problems of clogging and pulsation, allowing for stable supply. 【Case Overview】 ■ Objective: Continuous supply to the emulsification machine without clogging ■ Model: Twin-screw pump SQ type ■ Liquid Name: Cellulose ■ Issues: Clogging of fibers in other positive displacement pumps caused frequent stoppages and traditional pulsation problems ■ Improvements: The twin-screw pump resolved the issues of clogging and pulsation, enabling stable supply. *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

Here is an example of paint transfer in the paper and paint industry. The liquid itself tends to foam easily, and using a diaphragm can cause pulsation and foaming. Additionally, there were concerns about avoiding changes in liquid quality. Therefore, we used a twin-screw pump. This allowed us to maintain the quality of the liquid during transfer within the tube without foaming. 【Case Summary】 ■ Purpose: Tank transfer ■ Model: Twin-screw pump SQ type ■ Liquid Name: Paint ■ Issues: The liquid itself tends to foam easily, and using a diaphragm can cause pulsation and foaming; we also want to avoid changes in liquid quality. ■ Improvements: Maintaining liquid quality during transfer within the tube using screws, without foaming. *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps

We would like to introduce an example of transferring plating solution (diamond slurry) in the paper and paint industry. We received inquiries about the running costs being too high due to the high concentration and thick slurry that rendered other volumetric pumps unusable within a few days. Therefore, we adopted a twin-screw pump. This allowed for continuous use for over five years and significantly reduced running costs. 【Case Overview】 ■ Purpose: Reduction of running costs by improving wear resistance ■ Model: Twin-screw pump SQ type ■ Liquid Name: Plating solution (diamond slurry) ■ Issues: The high concentration and thick slurry rendered the pump unusable within a few days, leading to excessive running costs ■ Improvements: Enabled continuous use for over five years and significantly reduced running costs *For more details, please refer to the PDF document or feel free to contact us.

• Special Pump
• Other pumps