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  4. [Published in Mold News] Simulation Software "Breakthrough!"
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  • Oct 11, 2022
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Oct 11, 2022

[Published in Mold News] Simulation Software "Breakthrough!"

オートフォームジャパン オートフォームジャパン
The online news for mold manufacturing has published an article about our simulation software, 【Breakthrough!】. ● "Digitizing Molding to Assembly" - Press - A universal user need in mold manufacturing is the reduction of lead times. Recently, the time spent on mold production has decreased, including the shortening of development periods, and reducing labor costs has become a significant challenge. The entire process chain from initial concept creation to mold factories and assembly plants is covered, allowing for a comprehensive examination of press molding and BiW assembly in a digital space. The "AutoForm Digital Process Twin" has been introduced. Please take a look.
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We are also offering materials that include case studies on the application of 'Digital Twin in the Press Molding Process'!

By realizing a digital twin of the press molding process, we significantly reduce mold trial and production downtime! We are also offering materials that showcase application examples!

We are pleased to present a white paper on the "AutoForm REM Package," which combines software modules for press forming, training, and consulting services to realize a digital twin of the press forming process. [Contents of the White Paper] ■ What is a Robust Engineered Model (REM)? ■ What is the AutoForm REM Package? ■ Benefits of the AutoForm REM Package ■ Seamless digitization of the entire press forming process ■ AutoForm Accuracy Indicators ■ Introduction of application examples *If you would like a copy of the white paper, please request a catalog through "Contact Us" or view it as a PDF from "PDF Download."

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Adjustment of press die projections and die spotting through digital examination.

The digital process twin centered on AutoForm's press die forming analysis has achieved a reduction in development man-hours.

The environment for automobile development is changing more significantly than ever due to societal changes such as electric vehicles and autonomous driving, leading to an increased demand for timely development of products that meet market needs and for reducing labor costs. We will introduce the digital examination method using the digital process twin recommended by AutoForm. [Contents] - Mold estimation and die spotting - Digital estimation and die spotting in AutoForm *For more details, please refer to "Catalog Download."

  • Mold Design
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Digital Productivity Examination of Press Molding Dies and Assembly [Case Study]

AutoForm press and assembly solutions that deliver actual results in digitalization!

As expectations for productivity improvements through digital means grow, AutoForm is also expanding its solutions from press forming simulation to assembly production, including proposals for digital process twins and robust engineering models (REM). This document will explain the important factors in digital considerations for press parts and assembly at AutoForm, as well as provide specific operational methods. 【Contents】 ■ Definition of prediction accuracy in simulation ■ Robust engineering models (REM) and digital process twins ■ Example of Coulomb friction coefficient and TriboForm model ■ Optimization of assembly processes *For more details, please refer to the PDF document or feel free to contact us.

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Presentation of Case Studies: Introduction of Successful Examples of Cost and Process Reduction Using AutoForm!

A simulation software that contributes to quality improvement and lead time reduction by optimizing the press molding die process! We present case studies that summarize solutions to challenges!

We will present a collection of successful domestic and international case studies on the implementation of AutoForm, including examples of addressing mass production defects using AutoForm press forming simulation, shortening delivery times and improving quality through the introduction of CAE, and successfully promoting digital twin processes using AutoForm to reduce time and costs. 【Featured Cases】 ■ Response to mass production defects using AutoForm-Sigma at a major Tier 1 parts supplier (domestic case) ■ Gaining trust from clients through shortened delivery times and improved quality with the introduction of AutoForm (domestic case) ■ Reduction of time and costs utilizing digital die spotting (international case) ■ Mindset for successful simulation: A team leader from Renault Group advocates for a 70% reduction in man-hours (international case) ■ Hyundai's NC group successfully reduced man-hours by 50% in trim line deployment through CAE digital engineering (international case) *If you would like a collection of case studies, please refer to the PDF document or feel free to contact us.

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Presenting Case Study Collection! 'AutoForm Customer Success Case Study Collection 2022'

Simulation software that contributes to the optimization of the press molding die process! We are offering a collection of success stories summarizing case studies from both domestic and international examples, along with our collaboration with AutoForm!

We are pleased to present the 2022 edition of successful AutoForm implementation case studies, both domestic and international, including examples of initiatives aimed at expanding the use of AutoForm for business process innovation, case studies on reducing man-hours for mold alignment work utilizing CAE, and collaborative project examples with overseas companies applying digital twins and robust engineering models (REM). 【Featured Cases】 ■ Application to ultra-high tensile springback prediction and unexpected cracking prediction during mass production ■ Improvement of prediction accuracy for forming inflow using high-order friction coefficients ■ Achieving overall optimization from process planning to mold manufacturing through the application of AutoForm-ProcessDesigner for CATIA and new prospective flow ■ Reducing assembly man-hours in the finishing process through modeling of "shape relief" using AutoForm ■ A press forming method that keeps the outer panel of Class A aluminum hoods within tolerance during the first mold trial (overseas case) ■ Suppressing springback without corrective adjustments to the hood outer (overseas case) *If you would like a copy of the case study collection, please feel free to contact us or view the PDF materials.

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【Example】Shortened the delivery time for press molding dies to two-thirds!

By using simulation software, we can quickly deliver molds suitable for production to our customers.

This document explains the simplification of the design and build of press molding dies. It includes methods to reduce the delivery time of molds by up to two-thirds, the use of simulations to address the accumulating challenges of springback, and improvements in accuracy and reductions in model creation time through the optimization of trim lines. [Contents] - Reduction of mold delivery time by up to two-thirds - Use of simulations to tackle the accumulating challenges of springback - Improvement in accuracy and reduction in model creation time through trim line optimization *For more details, please refer to the PDF document or feel free to contact us.

  • Press Dies
  • Mold Design
  • Stress Analysis

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Introduction to Press Forming Simulation [AutoForm Pareto Principle]

Promoting a change in industry awareness towards achieving improved accuracy in press forming simulation through the AutoForm Pareto Principle!

Introduction to the Pareto Principle introduced in press forming simulation. By understanding this principle, you can efficiently enhance the accuracy of press forming simulations. 【Contents】 1. About the Pareto Principle in forming simulation 2. Reasons to focus on setting "essential parameters" in process simulation 3. The next level of "critical parameters" for more accurate simulation considerations 4. The third group of "important parameters" handled by the AutoForm Pareto Principle model 5. Strengthening press forming simulation through the addition of robustness analysis, which is responsible for the comprehensive expansion of the accuracy index with the final level of "detailed parameters" 6. The last parameters in the accuracy indicators of simulation: tribology and contact surface pressure

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Press molding business support software and solutions

Software solution to maximize the robustness of press molding.

Our company offers a "Trial Out / Mass Production" solution that identifies issues related to the robustness of press forming in the early stages of product design and mold design. This enables the development of appropriate product and mold designs that achieve a robust press forming process. By utilizing the "Trial Out / Mass Production" solution, potential issues in press forming can be resolved in the early stages of the automotive development cycle, saving time and resources. As a result, there is a significant advantage in being able to bring new automotive models to market more quickly. 【Features】 ■ A unique combination of statistical process control technology and press forming simulation ■ Graphical setting of design variables and manufacturing variables ■ Rapid identification of variations that affect part quality ■ Automatic setting and execution of multiple simulations ■ Direct graphical display of process capability indicators (Cp, Cpk) on parts *For more details, please refer to the PDF materials or feel free to contact us.

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Related catalog(6)

[Case Study] Digital Engineering Workflow from Press Forming to Assembly

[Case Study] Digital Engineering Workflow from Press Forming to Assembly

TECHNICAL
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Presentation of Success Case Collection: Introduction of Successful Cases in Cost and Process Man-Hour Reduction Using AutoForm!

Presentation of Success Case Collection: Introduction of Successful Cases in Cost and Process Man-Hour Reduction Using AutoForm!

OTHER
  • E-book viewing
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Contact this catalog

[Case Study] AutoForm Customer Success Stories 2022

[Case Study] AutoForm Customer Success Stories 2022

OTHER
  • E-book viewing
  • Catalog download

Contact this catalog

AutoForm Press & Assembly Solutions for Achieving Real Results

AutoForm Press & Assembly Solutions for Achieving Real Results

OTHER
  • E-book viewing
  • Catalog download

Contact this catalog

AutoForm Pareto Principle

AutoForm Pareto Principle

TECHNICAL
  • E-book viewing
  • Catalog download

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AutoForm BiW Assembly Solution

AutoForm BiW Assembly Solution

PRODUCT
  • E-book viewing
  • Catalog download

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CCS3 product photo

The new product "Vehicle Count Sensor CCS3" enables efficient occupancy management of large parking lots.

  • NEW
  • PRODUCT

Hotron Inc. has launched its new product, the "Vehicle Count Sensor CCS3"! This product is a ceiling-mounted sensor that combines infrared and radar technology. It reliably detects vehicles in both directions with a single unit, accommodating traffic during congestion and vehicle passing, thus achieving efficient occupancy management in large parking lots. Additionally, it can be utilized for exit warning purposes in addition to vehicle counting, contributing to the safe and smooth operation of parking facilities. 'Features' - Improved detection performance against changes in road surface during rainy weather by using both infrared and radar. - Equipped with IP67 waterproof and dustproof performance, making it effective even in salt damage areas. - Various settings can be configured from a dedicated app (for Android devices), with current settings easily understandable at a glance. - The base dimensions are the same as the previous model "CCS2," allowing for smooth replacement of existing equipment. *For more details, please refer to the product information, catalog download, or contact us.*

Oct 08, 2026

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Hyper CLT flooring panel

Support for Okayama's baseball and challenges | Hyper CLT flooring × Masters Koshien

  • NEW
  • PRODUCT

The wooden lightweight sheet "Hyper CLT Sheet," utilizing CLT (Cross Laminated Timber), is a sponsor of the Masters Koshien (Okayama). The Masters Koshien is where those who have experienced high school baseball come together across generations to pursue their goals once again. We resonate with their "attitude of continuing to challenge" and support their activities from Okayama. The Hyper CLT Sheet is a product created to provide a new option in civil engineering sites, which have primarily relied on steel sheets until now. It is lightweight, easy to handle, and features the environmental value unique to wood. Furthermore, it is registered as a **Ministry of Land, Infrastructure, Transport and Tourism NETIS technology "TH-250021-A,"** aiming for widespread adoption in various sites, starting with public works. Wood, NETIS, civil engineering, CLT, wooden lightweight sheets. We will continue to support challenges in both the field and sports from Okayama. Masters Koshien (Okayama) https://masters-okayama.com/

Oct 08, 2026

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AAEON Intel Core Ultra Compatible Industrial Micro ATX【MAX-H810A】

  • NEW
  • PRODUCT

Features: ● Intel Core Ultra (Series 2) processor LGA 1851 socket (CPU sold separately) ● DDR5 6400MT/s dual-channel support, CU/U-DIMM x2 (up to 128GB) (memory sold separately) ● M.2 M-Key x1, E-Key x1 ● USB 3.2 x4, USB 2.0 x8 ● Intel Ethernet Controller I226-V (2.5GbE) x2 ● SATA 6Gb/s x2 (supports RAID 0 / 1 / 5) ● PCI Express Gen5 x16 x1, PCI Express Gen4 x4 x1, PCI Express Gen4 x1 x1 * This model does not include memory, storage, or OS.

Oct 08, 2026

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AAEON Q870 chipset equipped industrial Micro-ATX【MAX-Q870A】

  • NEW
  • PRODUCT

Features: ● Intel Core Ultra 200S series processor LGA 1851 socket (up to 125W) (CPU sold separately) ● DDR5 6400MT/s dual-channel compatible, CU-DIMM/U-DIMM x4 (up to 256GB) (sold separately) ● M.2 M-Key x2, E-Key x1, B-Key x1 ● USB 3.2 x8, USB 2.0 x6 ● 2.5GbE LAN x3 ● SATA 6Gb/s x2 (supports RAID 0 / 1 / 5) ● PCIe Gen5 x16 x1, PCIe Gen4 x4 x2, PCIe Gen4 x1 x1 ● Compatible with ATX power supply * This model does not include memory, storage, or OS.

Oct 08, 2026

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Jetway Intel Arrow Lake-S Compatible Industrial Mini-ITX【MTX-ARS2-H810】

  • NEW
  • PRODUCT

Features: ● Supports Intel Core Ultra 200S series processors with Intel H810 chipset and LGA1851 socket (up to 125W) (CPU sold separately) ● DDR5 CSO-DIMM x2 (up to 128GB) (memory sold separately) ● 2.5GbE LAN x2 ● HDMI x2, DisplayPort x1, LVDS/eDP x1 (supports simultaneous output of up to 3 screens) ● SATA 6Gb/s x4, M.2 M-Key x1, M.2 E-Key x1, M.2 B-Key x1, PCI Express Gen5 x16 x1 ● USB 3.2 Gen2 x2, USB 2.0 x8, RS-232/422/485 x1, RS-232 x5 ● Compatible with ATX power supply * This model does not include memory, storage, or OS.

Oct 08, 2026

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