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  4. [Published in Mold News] Simulation Software "Breakthrough!"
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  • Oct 11, 2022
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Oct 11, 2022

[Published in Mold News] Simulation Software "Breakthrough!"

オートフォームジャパン オートフォームジャパン
The online news for mold manufacturing has published an article about our simulation software, 【Breakthrough!】. ● "Digitizing Molding to Assembly" - Press - A universal user need in mold manufacturing is the reduction of lead times. Recently, the time spent on mold production has decreased, including the shortening of development periods, and reducing labor costs has become a significant challenge. The entire process chain from initial concept creation to mold factories and assembly plants is covered, allowing for a comprehensive examination of press molding and BiW assembly in a digital space. The "AutoForm Digital Process Twin" has been introduced. Please take a look.
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Simulation Software [Breakthrough!]

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We are also offering materials that include case studies on the application of 'Digital Twin in the Press Molding Process'!

By realizing a digital twin of the press molding process, we significantly reduce mold trial and production downtime! We are also offering materials that showcase application examples!

We are pleased to present a white paper on the "AutoForm REM Package," which combines software modules for press forming, training, and consulting services to realize a digital twin of the press forming process. [Contents of the White Paper] ■ What is a Robust Engineered Model (REM)? ■ What is the AutoForm REM Package? ■ Benefits of the AutoForm REM Package ■ Seamless digitization of the entire press forming process ■ AutoForm Accuracy Indicators ■ Introduction of application examples *If you would like a copy of the white paper, please request a catalog through "Contact Us" or view it as a PDF from "PDF Download."

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Adjustment of press die projections and die spotting through digital examination.

The digital process twin centered on AutoForm's press die forming analysis has achieved a reduction in development man-hours.

The environment for automobile development is changing more significantly than ever due to societal changes such as electric vehicles and autonomous driving, leading to an increased demand for timely development of products that meet market needs and for reducing labor costs. We will introduce the digital examination method using the digital process twin recommended by AutoForm. [Contents] - Mold estimation and die spotting - Digital estimation and die spotting in AutoForm *For more details, please refer to "Catalog Download."

  • Mold Design
  • simulator

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Digital Productivity Examination of Press Molding Dies and Assembly [Case Study]

AutoForm press and assembly solutions that deliver actual results in digitalization!

As expectations for productivity improvements through digital means grow, AutoForm is also expanding its solutions from press forming simulation to assembly production, including proposals for digital process twins and robust engineering models (REM). This document will explain the important factors in digital considerations for press parts and assembly at AutoForm, as well as provide specific operational methods. 【Contents】 ■ Definition of prediction accuracy in simulation ■ Robust engineering models (REM) and digital process twins ■ Example of Coulomb friction coefficient and TriboForm model ■ Optimization of assembly processes *For more details, please refer to the PDF document or feel free to contact us.

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Presentation of Case Studies: Introduction of Successful Examples of Cost and Process Reduction Using AutoForm!

A simulation software that contributes to quality improvement and lead time reduction by optimizing the press molding die process! We present case studies that summarize solutions to challenges!

We will present a collection of successful domestic and international case studies on the implementation of AutoForm, including examples of addressing mass production defects using AutoForm press forming simulation, shortening delivery times and improving quality through the introduction of CAE, and successfully promoting digital twin processes using AutoForm to reduce time and costs. 【Featured Cases】 ■ Response to mass production defects using AutoForm-Sigma at a major Tier 1 parts supplier (domestic case) ■ Gaining trust from clients through shortened delivery times and improved quality with the introduction of AutoForm (domestic case) ■ Reduction of time and costs utilizing digital die spotting (international case) ■ Mindset for successful simulation: A team leader from Renault Group advocates for a 70% reduction in man-hours (international case) ■ Hyundai's NC group successfully reduced man-hours by 50% in trim line deployment through CAE digital engineering (international case) *If you would like a collection of case studies, please refer to the PDF document or feel free to contact us.

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Presenting Case Study Collection! 'AutoForm Customer Success Case Study Collection 2022'

Simulation software that contributes to the optimization of the press molding die process! We are offering a collection of success stories summarizing case studies from both domestic and international examples, along with our collaboration with AutoForm!

We are pleased to present the 2022 edition of successful AutoForm implementation case studies, both domestic and international, including examples of initiatives aimed at expanding the use of AutoForm for business process innovation, case studies on reducing man-hours for mold alignment work utilizing CAE, and collaborative project examples with overseas companies applying digital twins and robust engineering models (REM). 【Featured Cases】 ■ Application to ultra-high tensile springback prediction and unexpected cracking prediction during mass production ■ Improvement of prediction accuracy for forming inflow using high-order friction coefficients ■ Achieving overall optimization from process planning to mold manufacturing through the application of AutoForm-ProcessDesigner for CATIA and new prospective flow ■ Reducing assembly man-hours in the finishing process through modeling of "shape relief" using AutoForm ■ A press forming method that keeps the outer panel of Class A aluminum hoods within tolerance during the first mold trial (overseas case) ■ Suppressing springback without corrective adjustments to the hood outer (overseas case) *If you would like a copy of the case study collection, please feel free to contact us or view the PDF materials.

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【Example】Shortened the delivery time for press molding dies to two-thirds!

By using simulation software, we can quickly deliver molds suitable for production to our customers.

This document explains the simplification of the design and build of press molding dies. It includes methods to reduce the delivery time of molds by up to two-thirds, the use of simulations to address the accumulating challenges of springback, and improvements in accuracy and reductions in model creation time through the optimization of trim lines. [Contents] - Reduction of mold delivery time by up to two-thirds - Use of simulations to tackle the accumulating challenges of springback - Improvement in accuracy and reduction in model creation time through trim line optimization *For more details, please refer to the PDF document or feel free to contact us.

  • Press Dies
  • Mold Design
  • Stress Analysis

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Introduction to Press Forming Simulation [AutoForm Pareto Principle]

Promoting a change in industry awareness towards achieving improved accuracy in press forming simulation through the AutoForm Pareto Principle!

Introduction to the Pareto Principle introduced in press forming simulation. By understanding this principle, you can efficiently enhance the accuracy of press forming simulations. 【Contents】 1. About the Pareto Principle in forming simulation 2. Reasons to focus on setting "essential parameters" in process simulation 3. The next level of "critical parameters" for more accurate simulation considerations 4. The third group of "important parameters" handled by the AutoForm Pareto Principle model 5. Strengthening press forming simulation through the addition of robustness analysis, which is responsible for the comprehensive expansion of the accuracy index with the final level of "detailed parameters" 6. The last parameters in the accuracy indicators of simulation: tribology and contact surface pressure

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Press molding business support software and solutions

Software solution to maximize the robustness of press molding.

Our company offers a "Trial Out / Mass Production" solution that identifies issues related to the robustness of press forming in the early stages of product design and mold design. This enables the development of appropriate product and mold designs that achieve a robust press forming process. By utilizing the "Trial Out / Mass Production" solution, potential issues in press forming can be resolved in the early stages of the automotive development cycle, saving time and resources. As a result, there is a significant advantage in being able to bring new automotive models to market more quickly. 【Features】 ■ A unique combination of statistical process control technology and press forming simulation ■ Graphical setting of design variables and manufacturing variables ■ Rapid identification of variations that affect part quality ■ Automatic setting and execution of multiple simulations ■ Direct graphical display of process capability indicators (Cp, Cpk) on parts *For more details, please refer to the PDF materials or feel free to contact us.

  • Development support tools (ICE, emulators, debuggers, etc.)

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Related catalog(6)

[Case Study] Digital Engineering Workflow from Press Forming to Assembly

[Case Study] Digital Engineering Workflow from Press Forming to Assembly

TECHNICAL
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Presentation of Success Case Collection: Introduction of Successful Cases in Cost and Process Man-Hour Reduction Using AutoForm!

Presentation of Success Case Collection: Introduction of Successful Cases in Cost and Process Man-Hour Reduction Using AutoForm!

OTHER
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  • Catalog download

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[Case Study] AutoForm Customer Success Stories 2022

[Case Study] AutoForm Customer Success Stories 2022

OTHER
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  • Catalog download

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AutoForm Press & Assembly Solutions for Achieving Real Results

AutoForm Press & Assembly Solutions for Achieving Real Results

OTHER
  • E-book viewing
  • Catalog download

Contact this catalog

AutoForm Pareto Principle

AutoForm Pareto Principle

TECHNICAL
  • E-book viewing
  • Catalog download

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AutoForm BiW Assembly Solution

AutoForm BiW Assembly Solution

PRODUCT
  • E-book viewing
  • Catalog download

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Hyper CLT flooring panel

Civil CLT as common temporary works for public construction | Hyper CLT flooring

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In public construction civil engineering sites, there are many instances where sheets are used as common temporary facilities, such as construction roads, access roads, heavy machinery work yards, material storage areas, and worker pathways. Traditionally, steel plates were common, but due to their weight, transportation and installation can be cumbersome. Hyper CLT sheets are civil engineering materials made from wooden CLT for civil engineering use. The 5×10 sheet weighs about 230 kg, and the 5×20 sheet weighs about 460 kg, making them lightweight and easy to transport, install, and remove, even with small machinery. They can be widely utilized for temporary roads, heavy machinery scaffolding, pathways within the site, and protection of material storage in public works. Since they are made of wood, they also contribute to environmental aspects such as reducing summer heat reflection, lowering noise, and fixing CO2. They can simultaneously address construction efficiency, safety measures, and environmental considerations, making them effective for innovative proposals in public works. Furthermore, they improve transportation efficiency and reduce labor in site operations as an alternative to steel plates. Hyper CLT sheets are registered technology with the Ministry of Land, Infrastructure, Transport and Tourism under NETIS "TH-250021-A." They are recommended for companies considering civil engineering, civil engineering use, and civil engineering CLT. Feel free to request materials or consult about implementation. They are temporary materials that also help improve site evaluations in public works. Please consider them.

Jun 28, 2026

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[YouTube Update] Differences in Cleansing Ingredients You Should Know Before Developing an Original Shampoo

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  • COMPANY

We have released a new video on our company’s YouTube channel. The theme of this video is "The World of Amino Acid-Based Shampoos." Amino acid-based shampoos have become popular in recent years, but the lather, feel, and finish can vary greatly depending on the cleansing ingredients used. In this video, we clearly explain the changes in user experience based on the differences in cleansing ingredients by comparing two types of amino acid-based shampoos. We hope you can use this as a hint for developing original shampoos and differentiation.

Jun 26, 2026

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The 2nd Japan Go IPO Summit held in Tokyo in response to the growing momentum of Japanese companies in the U.S. capital markets.

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New York and Tokyo, June 26, 2026 - (JCN Newswire) - This year's successful listing of PayPay Corporation (hereinafter "PayPay") on NASDAQ has provided a significant boost. The question now facing Japan's leading innovation companies is no longer "Is a U.S. listing feasible?" but rather "How can we attract global capital and build companies that align with global growth strategies?" The 2nd Japan Go IPO Summit will be held on September 16, 2026, at the Grand Hyatt Tokyo to address this question. This summit is hosted by MarcumAsia and organized by AUM Advisors. To register for this invitation-only event, please apply here: Japan GO IPO Summit Attendee Information https://events.marcumasia.com/view.php?id=32

Jun 26, 2026

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[Ministry of Economy, Trade and Industry Sponsored Seminar] "Eliminating Failures in AI Implementation" - Explanation of Successful Patterns in Manufacturing Sites with Real Examples (7/3)

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Our company representative, Shibata, will be speaking as a lecturer at the "Mikata Project" AI Utilization Seminar for the automotive industry, hosted by the Chubu Bureau of Economy, Trade and Industry. ■ Title: AI Implementation Course Leading to Results - Learning Success Patterns and Practical Processes from Real Examples in Manufacturing Sites "We implemented AI, but it is not being used on-site and is left unattended" and "The implementation has become the goal without yielding results" - we have seen many such stumbling blocks in manufacturing sites. In the seminar, based on real examples, we will discuss common patterns for successful implementation that lead to results, pitfalls to avoid, and practical processes to ensure AI is continuously used. We will also propose specific measures for sites struggling with technology transfer and dependency on individuals. ■ Event Overview Date: July 3, 2026 (Friday) 13:30 - 16:00 Venue: TKP Meitetsu Nagoya Station Conference Center + Online Participation Fee: Free / Application Deadline: June 30 (Tuesday) Organizer: Chubu Bureau of Economy, Trade and Industry (Automotive Industry "Mikata Project") Co-presenter: Satoru Hayami, Waseda University For details and registration, please visit the official page of the Chubu Bureau of Economy, Trade and Industry. If you are struggling with AI implementation in manufacturing sites, please feel free to consult us, regardless of region or industry.

Jun 26, 2026

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We will be exhibiting at "Okayama Monozukuri NEXT 2026"!

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July 16 (Thursday) 10:00 AM - 6:00 PM Venue: Convex Okayama Small Exhibition Hall

Jun 26, 2026

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