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  4. [Published in Mold News] Simulation Software "Breakthrough!"
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  • Oct 11, 2022
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Oct 11, 2022

[Published in Mold News] Simulation Software "Breakthrough!"

オートフォームジャパン オートフォームジャパン
The online news for mold manufacturing has published an article about our simulation software, 【Breakthrough!】. ● "Digitizing Molding to Assembly" - Press - A universal user need in mold manufacturing is the reduction of lead times. Recently, the time spent on mold production has decreased, including the shortening of development periods, and reducing labor costs has become a significant challenge. The entire process chain from initial concept creation to mold factories and assembly plants is covered, allowing for a comprehensive examination of press molding and BiW assembly in a digital space. The "AutoForm Digital Process Twin" has been introduced. Please take a look.
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Simulation Software [Breakthrough!]

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We are also offering materials that include case studies on the application of 'Digital Twin in the Press Molding Process'!

By realizing a digital twin of the press molding process, we significantly reduce mold trial and production downtime! We are also offering materials that showcase application examples!

We are pleased to present a white paper on the "AutoForm REM Package," which combines software modules for press forming, training, and consulting services to realize a digital twin of the press forming process. [Contents of the White Paper] ■ What is a Robust Engineered Model (REM)? ■ What is the AutoForm REM Package? ■ Benefits of the AutoForm REM Package ■ Seamless digitization of the entire press forming process ■ AutoForm Accuracy Indicators ■ Introduction of application examples *If you would like a copy of the white paper, please request a catalog through "Contact Us" or view it as a PDF from "PDF Download."

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Adjustment of press die projections and die spotting through digital examination.

The digital process twin centered on AutoForm's press die forming analysis has achieved a reduction in development man-hours.

The environment for automobile development is changing more significantly than ever due to societal changes such as electric vehicles and autonomous driving, leading to an increased demand for timely development of products that meet market needs and for reducing labor costs. We will introduce the digital examination method using the digital process twin recommended by AutoForm. [Contents] - Mold estimation and die spotting - Digital estimation and die spotting in AutoForm *For more details, please refer to "Catalog Download."

  • Mold Design
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Digital Productivity Examination of Press Molding Dies and Assembly [Case Study]

AutoForm press and assembly solutions that deliver actual results in digitalization!

As expectations for productivity improvements through digital means grow, AutoForm is also expanding its solutions from press forming simulation to assembly production, including proposals for digital process twins and robust engineering models (REM). This document will explain the important factors in digital considerations for press parts and assembly at AutoForm, as well as provide specific operational methods. 【Contents】 ■ Definition of prediction accuracy in simulation ■ Robust engineering models (REM) and digital process twins ■ Example of Coulomb friction coefficient and TriboForm model ■ Optimization of assembly processes *For more details, please refer to the PDF document or feel free to contact us.

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Presentation of Case Studies: Introduction of Successful Examples of Cost and Process Reduction Using AutoForm!

A simulation software that contributes to quality improvement and lead time reduction by optimizing the press molding die process! We present case studies that summarize solutions to challenges!

We will present a collection of successful domestic and international case studies on the implementation of AutoForm, including examples of addressing mass production defects using AutoForm press forming simulation, shortening delivery times and improving quality through the introduction of CAE, and successfully promoting digital twin processes using AutoForm to reduce time and costs. 【Featured Cases】 ■ Response to mass production defects using AutoForm-Sigma at a major Tier 1 parts supplier (domestic case) ■ Gaining trust from clients through shortened delivery times and improved quality with the introduction of AutoForm (domestic case) ■ Reduction of time and costs utilizing digital die spotting (international case) ■ Mindset for successful simulation: A team leader from Renault Group advocates for a 70% reduction in man-hours (international case) ■ Hyundai's NC group successfully reduced man-hours by 50% in trim line deployment through CAE digital engineering (international case) *If you would like a collection of case studies, please refer to the PDF document or feel free to contact us.

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Presenting Case Study Collection! 'AutoForm Customer Success Case Study Collection 2022'

Simulation software that contributes to the optimization of the press molding die process! We are offering a collection of success stories summarizing case studies from both domestic and international examples, along with our collaboration with AutoForm!

We are pleased to present the 2022 edition of successful AutoForm implementation case studies, both domestic and international, including examples of initiatives aimed at expanding the use of AutoForm for business process innovation, case studies on reducing man-hours for mold alignment work utilizing CAE, and collaborative project examples with overseas companies applying digital twins and robust engineering models (REM). 【Featured Cases】 ■ Application to ultra-high tensile springback prediction and unexpected cracking prediction during mass production ■ Improvement of prediction accuracy for forming inflow using high-order friction coefficients ■ Achieving overall optimization from process planning to mold manufacturing through the application of AutoForm-ProcessDesigner for CATIA and new prospective flow ■ Reducing assembly man-hours in the finishing process through modeling of "shape relief" using AutoForm ■ A press forming method that keeps the outer panel of Class A aluminum hoods within tolerance during the first mold trial (overseas case) ■ Suppressing springback without corrective adjustments to the hood outer (overseas case) *If you would like a copy of the case study collection, please feel free to contact us or view the PDF materials.

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【Example】Shortened the delivery time for press molding dies to two-thirds!

By using simulation software, we can quickly deliver molds suitable for production to our customers.

This document explains the simplification of the design and build of press molding dies. It includes methods to reduce the delivery time of molds by up to two-thirds, the use of simulations to address the accumulating challenges of springback, and improvements in accuracy and reductions in model creation time through the optimization of trim lines. [Contents] - Reduction of mold delivery time by up to two-thirds - Use of simulations to tackle the accumulating challenges of springback - Improvement in accuracy and reduction in model creation time through trim line optimization *For more details, please refer to the PDF document or feel free to contact us.

  • Press Dies
  • Mold Design
  • Stress Analysis

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Introduction to Press Forming Simulation [AutoForm Pareto Principle]

Promoting a change in industry awareness towards achieving improved accuracy in press forming simulation through the AutoForm Pareto Principle!

Introduction to the Pareto Principle introduced in press forming simulation. By understanding this principle, you can efficiently enhance the accuracy of press forming simulations. 【Contents】 1. About the Pareto Principle in forming simulation 2. Reasons to focus on setting "essential parameters" in process simulation 3. The next level of "critical parameters" for more accurate simulation considerations 4. The third group of "important parameters" handled by the AutoForm Pareto Principle model 5. Strengthening press forming simulation through the addition of robustness analysis, which is responsible for the comprehensive expansion of the accuracy index with the final level of "detailed parameters" 6. The last parameters in the accuracy indicators of simulation: tribology and contact surface pressure

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Press molding business support software and solutions

Software solution to maximize the robustness of press molding.

Our company offers a "Trial Out / Mass Production" solution that identifies issues related to the robustness of press forming in the early stages of product design and mold design. This enables the development of appropriate product and mold designs that achieve a robust press forming process. By utilizing the "Trial Out / Mass Production" solution, potential issues in press forming can be resolved in the early stages of the automotive development cycle, saving time and resources. As a result, there is a significant advantage in being able to bring new automotive models to market more quickly. 【Features】 ■ A unique combination of statistical process control technology and press forming simulation ■ Graphical setting of design variables and manufacturing variables ■ Rapid identification of variations that affect part quality ■ Automatic setting and execution of multiple simulations ■ Direct graphical display of process capability indicators (Cp, Cpk) on parts *For more details, please refer to the PDF materials or feel free to contact us.

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Related catalog(6)

[Case Study] Digital Engineering Workflow from Press Forming to Assembly

[Case Study] Digital Engineering Workflow from Press Forming to Assembly

TECHNICAL
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Presentation of Success Case Collection: Introduction of Successful Cases in Cost and Process Man-Hour Reduction Using AutoForm!

Presentation of Success Case Collection: Introduction of Successful Cases in Cost and Process Man-Hour Reduction Using AutoForm!

OTHER
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Contact this catalog

[Case Study] AutoForm Customer Success Stories 2022

[Case Study] AutoForm Customer Success Stories 2022

OTHER
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  • Catalog download

Contact this catalog

AutoForm Press & Assembly Solutions for Achieving Real Results

AutoForm Press & Assembly Solutions for Achieving Real Results

OTHER
  • E-book viewing
  • Catalog download

Contact this catalog

AutoForm Pareto Principle

AutoForm Pareto Principle

TECHNICAL
  • E-book viewing
  • Catalog download

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AutoForm BiW Assembly Solution

AutoForm BiW Assembly Solution

PRODUCT
  • E-book viewing
  • Catalog download

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Hyper CLT flooring panel

CLT flooring boards that can also be used in material yards | Hyper CLT flooring boards

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In a civil engineering site material yard, not only is material storage conducted, but also the frequent movement of trucks and heavy machinery, unloading, and the movement of workers. On unpaved ground, mud and ruts can occur due to rain, which may reduce work efficiency. Hyper CLT mats are civil engineering CLT materials that utilize wood CLT. By laying them in material yards or storage areas, a work space that facilitates the movement of vehicles and heavy machinery can be established while protecting the ground. They can be laid only in necessary locations, and relocation or repurposing in accordance with construction progress is also possible. The 5×10 panel weighs approximately 230 kg, and the 5×20 panel weighs about 460 kg, making them lightweight and easy to install and remove even with small machinery. After use, they can also be utilized as temporary roads, access routes, or heavy machinery work yards. Additionally, they offer unique benefits of wood, such as glare reduction, noise suppression, and CO2 fixation. As a registered technology with the Ministry of Land, Infrastructure, Transport and Tourism under NETIS "TH-250021-A," these wooden mats can also be used for environmental improvement in material yards and innovative public works.

Aug 20, 2026

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AAEON UP Series Board for Embedded Applications with Intel Core Processor (Series 3) [UP WCL]

  • NEW
  • PRODUCT

Features: ● Equipped with Intel Core Processor (Series 3) ● Onboard LPDDR5 memory: up to 24GB ● Onboard UFS storage: up to 256GB ● 2.5GbE (2.5 Gigabit Ethernet): 1 port ● HDMI 2.1 (TMDS): 1 port ● USB 3.2 Type-A: 3 ports ● 10-pin GPIO: 1 port ● Power input: 12V DC * This model does not include an operating system.

Aug 20, 2026

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AAEON UP Series AI Development Board with Intel Core Series 3【UP Nexus WCL】

  • NEW
  • PRODUCT

Features: ●CPU: Intel Core Processor (Series 3) ●Onboard Memory: Onboard LPDDR5 (up to 48GB) ●Onboard Storage: Onboard UFS (up to 256GB) ●LAN: 2.5GbE ×2 (Intel Ethernet Controller I226-IT) ●USB: USB 3.2 Type-A ×2, USB 3.2 Gen 2x2 Type-C ×1 ●GPIO: 40-pin GPIO ×1 ●Video Output: HDMI 2.1 (TMDS) ×2, DP 1.4a (via USB Type-C) ●Serial Port: RS-232/422/485 (10-pin header) ×2 ●Expansion Slots: M.2 2230 E-Key ×1, M.2 2280 M-Key ×1, M.2 2242 M-Key ×1 ●Security: TPM 2.0 ●Power Input: DC 12–24V input

Aug 20, 2026

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AAEON UP Series Edge PC equipped with Intel Core Series 3 [UP Nexus WCL Edge]

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  • PRODUCT

Features: ● Equipped with Intel Core Processor (Series 3) ● Onboard LPDDR5 memory: up to 48GB ● Onboard UFS storage: up to 256GB ● 2.5GbE (Intel Ethernet Controller I226-IT): 2 ports ● USB 3.2 Type-A: 2 ports ● USB 3.2 Gen 2x2 Type-C: 1 port ● 40-pin GPIO: 1 port ● HDMI 2.1 (TMDS): 2 ports ● DisplayPort 1.4a: via USB Type-C ×1 ● RS-232/422/485 serial ports: 2 ports ● M.2 2230 E-Key: 1 slot ● M.2 2280 M-Key: 1 slot ● M.2 2242 M-Key: 1 slot ● Equipped with TPM 2.0 (Trusted Platform Module) ● Input power: DC 12–24V * This is a model without an operating system.

Aug 20, 2026

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Metal Crack Repair: MS Method for Repairing Cracks and Fractures in Machinery Equipment

  • NEW
  • PRODUCT

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding repair methods can alter the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" or "secondary damage." Hinode Water Supply Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for metal crack repair without the application of heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material at all. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

Aug 20, 2026

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