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  1. Home
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  3. WELCON 本社
  4. Solid-phase diffusion bonding refers to [WELCON Corporation].
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  • Nov 08, 2022
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Nov 08, 2022

Solid-phase diffusion bonding refers to [WELCON Corporation].

WELCON WELCON 本社
Capable of manufacturing complex fine three-dimensional structures! We have a proven track record in various fields such as aerospace and chemical plants. Solid-state diffusion bonding is a method of directly bonding materials together, which is significantly different from techniques like welding or brazing. This technology promotes atomic movement at the bonding interface by heating and applying pressure to the materials being joined, allowing for bonding without melting the materials, thus expanding the range of possible manufacturing methods and functions. With the solid-state diffusion bonding method, it is possible to create fluid devices with microchannel structures and complex fine three-dimensional structures. 【Features】 ■ Lamination bonding of thin plates is possible ■ Bonding strength comparable to the base material can be achieved ■ Complex hollow components can be manufactured ■ Precise bonding with minimal deformation is possible ■ Bonding of dissimilar materials is possible *For more details, please refer to the PDF document or feel free to contact us.
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What is Solid Phase Diffusion Bonding

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Explanation material "What is Diffusion Bonding?" *Free Gift

We are offering a free document that explains the features and methods of "diffusion bonding," a technology for joining metals without melting them! A must-see for manufacturing beginners!

Since our establishment, we have been working to adapt diffusion bonding technology for mass production, and we are pleased to present a detailed explanation of "diffusion bonding" from our company! The diffusion bonding we conduct is a solid-state bonding technique that joins metals without melting them, which broadens the range of feasible products and functions. For example: - High-pressure, compact, and high-performance heat exchangers (such as those for hydrogen stations) - Water-cooled heat sinks capable of uniform cooling - Vapor chambers (sheet-type heat pipes) that can diffuse localized heat input in a planar direction - Microreactors that efficiently mix minute amounts of two fluids Through the realization of fine and complex structures, we have been working on miniaturization and high performance. Please feel free to consult us, especially for any heat-related issues. This document clearly explains the principles, methods, and features of diffusion bonding! It is designed to be easy to read, even for beginners in manufacturing, using diagrams and photos. You can download the document immediately from "PDF Download." We encourage you to take a look! 【Contents】 - What is diffusion bonding? - Methods of diffusion bonding - Features of diffusion bonding

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Examples of diffusion bonding applications: Joining of dissimilar materials.

Joining different metals is possible! We will propose prototypes suitable for the desired combination of materials and sizes.

We would like to introduce examples of dissimilar material joining that our company has conducted. Joining of stainless steel plates and copper plates, as well as aluminum and copper heat sinks, is possible, allowing for the joining of different metals. This can be applied to designs that leverage the characteristics of the materials. We can propose prototypes suitable for the desired combination of materials and sizes. 【Features】 ■ Condensed knowledge of joining and material evaluation expertise accumulated by WELCON ■ Capability to join different metals ■ Ability to propose prototypes suitable for the desired combination of materials and sizes ■ Well-suited for application to designs that utilize the characteristics of the materials *For more details, please refer to the PDF document or feel free to contact us.

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What is solid-state diffusion bonding?

Capable of manufacturing complex fine three-dimensional structures! We have a proven track record in various fields such as aerospace and chemical plants.

Solid-phase diffusion bonding is a method of directly joining materials that are to be bonded, which is significantly different from techniques such as welding or brazing. By applying heat and pressure to the materials to be joined, this technique promotes atomic movement at the bonding interface, allowing for bonding without melting the materials. This solid-state bonding expands the range of possible manufacturing methods and functionalities. Through the method of solid-phase diffusion bonding, it is possible to create fluid devices with microchannel structures and complex fine three-dimensional structures. 【Features】 ■ Lamination bonding of thin plates is possible ■ Bonding strength comparable to the base material can be achieved ■ Complex hollow components can be manufactured ■ Precise bonding with minimal deformation is possible ■ Bonding of dissimilar materials is possible *For more details, please refer to the PDF document or feel free to contact us.

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  • air conditioning

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Example of diffusion bonding application: Mold with cooling circuit

Thin rib shape allows for internal cooling circuits to be placed even in narrow areas! Suitable for application in molds designed for high cycles.

We would like to introduce examples of the application of "molds with cooling circuits" that our company has implemented. It features uniform temperature control within the mold and an internal cooling circuit design tailored to the product shape. Our company can arrange internal cooling circuits even in thin rib shapes and narrow sections. This can be applied to molds designed for high cycles. 【Features】 ■ Uniform temperature control within the mold ■ Internal cooling circuit design tailored to the product shape ■ Internal cooling circuit for reducing resin cooling time ■ Capability to arrange internal cooling circuits in thin rib shapes and narrow sections *For more details, please refer to the PDF document or feel free to contact us.

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【Diffusion Bonding Application Example】Mold Component Gas Vent Block

It is possible to arrange numerous fine holes of 0.01 to 0.03 mm on the surface! Applicable to custom-shaped products according to specifications.

We would like to introduce an example of the application of diffusion bonding for "mold parts gas vent blocks" that our company has conducted. This structure is designed to remove gas generated from the molten resin during resin filling into the mold. Our company is capable of arranging numerous fine holes with diameters of 0.01 to 0.03 mm on the surface. It can be applied to custom-shaped products according to specifications, including hole diameter, shape, size, and arrangement density. 【Features】 ■ High injection surface strength ■ Reduced gas venting resistance ■ Capability to arrange numerous fine holes with diameters of 0.01 to 0.03 mm on the surface ■ A structure that allows gas generated from the molten resin to be removed from the mold during resin filling *For more details, please refer to the PDF document or feel free to contact us.

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[Examples of Diffusion Bonding Applications] Mold Components - Manifold

Smooth the walls of the resin channel (internal) to reduce flow resistance! It can be applied to injection molding molds and more.

We would like to introduce an example of the diffusion bonding application for "mold parts manifold" that our company has conducted. It has a flow path structure for injecting molten resin into the interior of the mold. It is suitable for application to injection molding molds and hot runner blocks. 【Features】 ■ Smoothens the wall surface of the resin passage (interior) to reduce flow resistance ■ Has a flow path structure for injecting molten resin into the interior of the mold ■ Well-suited for application to injection molding molds and hot runner blocks *For more details, please refer to the PDF materials or feel free to contact us.

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Please take a look at the technical document for the leak test, the "Technical Manual"!

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Fukuda Co., Ltd., which develops, manufactures, and sells leak testing equipment to inspect airtightness and sealing performance, provides a technical document that clearly explains the methods and theories of airtight testing, titled "Technical Manual." We are offering it as a PDF file. Please take this opportunity to download and view it!

Jul 13, 2026

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Fukuda's leak test, leak inspection, leak detection, leak test, integrity test.

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Fukuda Co., Ltd. has been pursuing leak detection for 60 years and is committed to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing properties. We will propose the appropriate testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

Jul 13, 2026

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Hyper CLT flooring panel

Noise-sensitive wooden flooring | Civil Engineering CLT "Hyper CLT Flooring"

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In civil engineering sites, plywood is used for temporary roads, access roads, heavy machinery work yards, and material storage areas. Steel plates are common materials, but they tend to produce metallic sounds during vehicle passage and installation/removal, which can be a noise issue in construction near residential areas, schools, and hospitals. Hyper CLT plywood is a civil engineering CLT material that utilizes wood CLT. As wooden plywood, it can be used for mud prevention, ground protection, and ensuring work pathways, and its natural and soft texture helps create a different site environment compared to metal plates. The 5×10 plate weighs about 230 kg, and the 5×20 plate weighs about 460 kg, making them lightweight and easy to handle even with small machinery, which reduces the burden of transportation, installation, and removal. Additionally, it is easy to use for proposals that consider glare reduction and environmental considerations, making it recommended for innovative public works. As a registered technology with the Ministry of Land, Infrastructure, Transport and Tourism under NETIS "TH-250021-A," we can propose it to companies considering noise measures, wood, plywood, timber, civil engineering, and civil engineering CLT. It is also suitable for construction that emphasizes consideration for the surrounding area and for sites considering alternatives to steel plates. We also accept requests for materials and consultations on implementation. Please consider wooden plywood as an option for temporary plans that take into account urban construction and neighboring measures.

Jul 13, 2026

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When the sensor detects the car, the rotating light will turn on.

Ideal for entrances and exits of parking lots and stores! Notify pedestrians of vehicle departures with the light from the rotating lamp! Here’s a proposal for a departure warning sensor! Free catalog available!

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[To the owners of parking lots and parking lot construction companies] "I'm worried about not colliding with pedestrians when leaving the parking lot..." Among vehicle entrances to parking lots, stores, residences, and factories, those that face sidewalks or roadways are particularly prone to dangerous incidents, such as collisions with pedestrians or between vehicles. To alleviate such concerns, Hotron proposes a [Departure Warning Sensor] that detects vehicle departures using various sensors and alerts the surrounding area with LED lights and buzzers. The system consists of a simple configuration of "Sensor" + "Controller" + "Switching Power Supply (24V)" + "LED Rotating Light." *Please note that a separate control panel is required to include the controller and switching power supply (24V) when using the departure warning system. *We kindly ask customers to arrange for the switching power supply (24V), LED rotating light, control panel, circuit breakers, etc. Since it can be installed as an add-on, it can also be used for existing parking lot entrances. We hope this will contribute to safer vehicle passage for everyone. ◎ For more details, please contact us or download the catalog.

Jul 13, 2026

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Metal Crack Repair: MS Method for Repairing Cracks and Fractures in Machinery Equipment

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Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding methods for repairs can change the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" and "secondary damage." Hinode Waterworks Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for metal crack repairs without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material at all. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

Jul 13, 2026

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  • 令和8年度 ゼロエミ製品 開発助成金 電子申請 受付中 ゼロエミッションを推進する製品開発、改良、 規格等適合化に要する経費の一部を助成します。 助成金額 単独 1,500万円 共同 3,000万円
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