Pro Manual! Case Studies of Production Site Reform Towards DX (Introduction of AI, IoT, Collaborative Robots) What are the steps for utilizing data and introducing digital technology in the manufacturing industry? For made-to-order small and medium-sized parts processing and assembly production factories.

A guidebook covering corporate transformation, productivity improvement, and problem-solving on the shop floor aimed at the digital transformation and smart factory development in multi-variety, small-lot production factories.

This course aims to understand the necessity of corporate transformation through DX (Digital Transformation) and provides a detailed explanation of the key points for promoting DX within one's own company. 1. Overview of DX 1.1 What is DX? 1.2 What is DX in manufacturing? 1.3 Differences between improvement activities, IT implementation, and DX 1.4 New improvement activities to promote DX 2. Case Studies of DX Implementation 2.1 Essential digital technologies for DX 2.2 AI and robotics technology 2.3 IoT and data collection mechanisms 2.4 Data analysis and utilization methods 2.5 IT technologies for administrative departments 2.6 Solving familiar issues with digital technology 2.7 Skills required for engineers 3. Implementation of DX Strategy 3.1 Building foundational strength to withstand environmental changes 3.2 Two directions for DX in order-based processing production companies 3.3 Creating customer value 3.4 Human resource development for promoting DX 3.5 Transforming from order-based production organizations to customer development organizations <Case Studies> 1. Method for creating work instruction manuals using conversational AI 2. Visualization of management through BI tools 3. Building a preventive maintenance system for machines using AI

• Management consultant/Small business consultant

Explaining the "reform of business structures" for DX transformation, as well as the creation of systems for "preventing troubles before they occur"!

Manufacturing activities are composed of "people," "organizations," "unique technologies," and "production activity systems," but ultimately, it is "people" who determine quality. How can we solve everyday challenges such as poor quality and low productivity? To promote business reform and quality improvement, it is essential to firmly establish "correct quality management activities." To achieve this, factory managers must envision the ideal future state of the factory, demonstrate leadership, and possess the ability to manage people and organizations. This explanatory document clarifies various issues faced by small and medium-sized manufacturing industries and low-volume, high-variety production factories, and provides direction on how to address these challenges. [Contents (partial)] - Promotion of policy management - Skill development education for digital personnel - Organizational reform - Promotion of DX and reform of business systems - Introduction of IoT systems and enhancement of data analysis techniques - Reform of the system for knowledge transfer *For more details, please refer to the PDF document or feel free to contact us.

• Management consultant/Small business consultant

Explaining the basics of "Quality Management" and the creation of systems for "Preventing Troubles Before They Occur"!

The activities of a company are built on "people," "organizations," "technology," and "systems," but ultimately, it is "people" who determine quality. Differentiation cannot be achieved through factory equipment or machine performance. How can we solve everyday challenges such as poor quality and low productivity? To promote business reform and quality improvement, it is essential to firmly establish "correct quality management activities." To achieve this, factory managers must constantly consider what the fundamental elements of "people," "organizations," "technology," and "systems" should be and how to strengthen them, while demonstrating leadership and management skills. This explanatory document clarifies various issues faced by small and medium-sized manufacturing industries and low-volume, high-variety production factories, and provides direction on countermeasures. [Contents (partial)] ■ Introduction ■ Basics of Quality Management ■ Strengthening Human Resources *For more details, please refer to the PDF document or feel free to contact us.

• Management consultant/Small business consultant

Introducing how to promote on-site improvements! We will improve the "management system" based on the "flow diagram of materials and information."

On-site improvements for quality enhancement involve management and supervisory levels noticing abnormalities and changes in their daily operations, investigating causes, and implementing countermeasures that transcend organizational boundaries. This document covers topics such as "The Role of Production Activities and On-site Managers," "How to Promote On-site Improvements for Quality Improvement," and "What the Business Structure Is." We encourage you to read it. [Contents] ■ The Role of Production Activities and On-site Managers ■ How to Promote On-site Improvements for Quality Improvement ■ What the Business Structure Is ■ Common Rules *For more details, please refer to the PDF document or feel free to contact us.

• Management consultant/Small business consultant
• Technical and Reference Books
• Technical and Reference Books

Introducing "Digital Technology Utilization for Zero Defective Outflow Measures," "Poka-Yoke Tools," and "Case Studies on Human Error Countermeasures"!

A comprehensive guide and procedure manual covering measures against human errors in manufacturing sites. In recent years, the utilization of IoT and AI has accelerated the visualization of factory information and the replacement of human tasks with machines through the introduction of robots and inspection equipment, making it an effective means for quality improvement, including the prevention of human errors. Particularly, there is a high level of interest among companies in the inspection field. Defective product leakage is something that must absolutely be avoided, but full visual inspections by human eyes inevitably lead to oversights. The relationship between the risk of defective product leakage and inspection costs raises the question of how far inspections should go... Recently, various inspection machines, including image inspection systems, have become relatively affordable, and we hope companies will consider transitioning from traditional quality control systems that rely on manual labor to a quality management system that effectively utilizes AI and IoT to achieve low costs and zero defective product leakage. [Contents] ■ Eliminating oversights in full inspections ■ Preventing operational mistakes through the use of AI and IT technologies ■ Quality management methods for zero defective product leakage ■ Poka-yoke tools (hardware/software) ■ Case studies on measures against human errors ■ Practice problems *For more details, please refer to the PDF materials or feel free to contact us.

• Technical Seminar

I will provide a detailed explanation of the procedures for statistical analysis (t-tests, correlation analysis, regression analysis, experimental design) using MC processing data.

<Training and Seminar Planning for Young Engineers> Explanation of Practical Statistical Analysis Methods for Use in the Field Statistical Quality Control (SQC) should not be seen merely as a subject of study for statistical experts; it must be manageable enough for those conducting analyses in the manufacturing field to effectively utilize even simple methods (such as QC tools). For example, the Seven QC Tools are techniques for analyzing phenomena numerically and quantitatively, allowing anyone to quickly understand issues through visualization and making explanations easy. However, it can be quite challenging to master advanced technical problems involving hypothesis testing and estimation, correlation analysis, regression analysis, experimental design, multivariate analysis, and the Taguchi method (quality engineering). Recently, it has become possible to conduct analyses without complex calculations by using the statistical analysis functions in EXCEL. This explanatory document will provide a detailed guide on managing variability in manufacturing processes and quality improvement methods using statistical analysis techniques, specifically focusing on practical procedures for conducting statistical analyses (t-tests, correlation analysis, regression analysis, experimental design) using MC processing data.

• Technical and Reference Books

● What is a packaging container air leak test device? It is a leak testing device that identifies the peeling, tearing, and presence of pinholes in packaging containers for pharmaceuticals and other products, conducting a Container Closure Integrity Test (CCIT). It can be applied to a wide variety of packaging containers, including flexible packaging, bottle containers, and glass containers, primarily in pharmaceutical packaging. The measurement method employs the <sealed chamber method (pressure change leak testing method 1)>. A sample is placed in the chamber, and by applying pressure or vacuum and measuring the pressure change within the chamber, quantitative inspection is performed. It can be used in various scenarios, including offline manufacturing, inline manufacturing, CMC laboratories, quality control laboratories, and stability testing. * The containers subject to inspection are referred to as "work" or "samples." Here, specific samples are referred to as "samples" to differentiate the terminology.

The pinhole inspection for packaging engineering is fully automated, eliminating packaging defects based on certain quality standards. The judgment results and operational status can be managed via a monitor screen. - Quantitative management of quality standards for the pinhole inspection process - Ensuring the quality of the product's shelf life - Establishing evaluation criteria for the manufacturing process, achieving quantitative quality assurance - Slim and space-saving design that can be connected to existing production lines - Quick changeover for product variety switching can be handled in a short time by exchanging chambers - Fully domestically produced, allowing for rapid maintenance and troubleshooting - Example target works: pillow packaging, packaged rice (packaged cooked rice), etc. *Please consult us regarding the use of this product for pharmaceuticals.

This is a pseudo-defect (reference test piece) that specifies the hole diameter and hole length. It can be used in pressure change leakage testing methods and liquid immersion testing methods. It can be utilized for standard setting and validity evaluation using positive controls (defective product samples). ● Evaluation of packaging integrity in accordance with JP18 ● Setting of "maximum allowable leakage limit" ● Testing for the intrusion of water vapor, oxygen, and microorganisms ● Quantification from qualitative testing methods (converting current leakage standards to hole diameter)

Hotron Inc. has launched its new product, the "Vehicle Count Sensor CCS3"! This product is a ceiling-mounted sensor that combines infrared and radar technology. It reliably detects vehicles in both directions with a single unit, accommodating traffic during congestion and vehicle passing, thus achieving efficient occupancy management in large parking lots. Additionally, it can be utilized for exit warning purposes in addition to vehicle counting, contributing to the safe and smooth operation of parking facilities. 'Features' - Improved detection performance against changes in road surface during rainy weather by using both infrared and radar. - Equipped with IP67 waterproof and dustproof performance, making it effective even in salt damage areas. - Various settings can be configured from a dedicated app (for Android devices), with current settings easily understandable at a glance. - The base dimensions are the same as the previous model "CCS2," allowing for smooth replacement of existing equipment. *For more details, please refer to the product information, catalog download, or contact us.*

CLT, which has been utilized in the field of architecture, is now expanding its possibilities into civil engineering sites. The "Hyper CLT Mats" are wooden lightweight mats that utilize CLT. They can be used as wooden mats for temporary roads, access routes, heavy machinery work yards, and material storage areas, providing an alternative to traditional steel plates on site. The 5×10 version weighs approximately 230 kg, making it relatively lightweight and easy to install, remove, and relocate. Additionally, it offers environmental benefits such as reducing glare and metallic sounds, as well as CO2 fixation, thanks to its wooden composition. Moreover, the Hyper CLT Mats are registered under the Ministry of Land, Infrastructure, Transport and Tourism's NETIS technology "TH-250021-A," making them eligible for proposals in the use of new technologies in public works. Transforming CLT from "building material" to "civil engineering material," it is expanding the new possibilities of civil engineering CLT in the form of wooden lightweight mats.