We will exhibit at the 8th Nagoya Design and Manufacturing Solutions Expo (DMS NAGOYA).

Based on our extensive implementation experience, we propose solutions using a semi-custom system based on a standard system.

Since our company's establishment, we have provided solutions such as business management, production management, and distribution management to over 200 textile companies. The "Texas" series is a culmination of the know-how we have accumulated so far, offered as a standard system, providing semi-custom solutions that fit our customers' needs. Furthermore, we can also introduce optional features specialized for various types. The "Texas" series will comprehensively support and solve the challenges faced by the textile manufacturing industry.

• Sales Management

Easily simulate the optimal production plan for weaving. You can view production schedules, daily yarn requirements, shipping plans, and the status of delivery delays.

By changing the machine's rotation speed and operating rate, the scheduled completion date can be automatically adjusted, and production plans can be simulated. By placing orders on the loom, the requirements for beams and the planned usage of weft yarns are automatically calculated. It is equipped with a standard function to change only the weft yarn with a single beam to produce a different item number. It can be linked with monitoring systems and beam stockers. (※Individual support available)

• Production Management System

It is a sales management system "specialized" for the entire textile industry, from upstream (raw cotton, raw yarn) to downstream (apparel).

We support various forms of business processing from raw yarn to dyed fabric and apparel, providing comprehensive backup for companies in the textile industry. We also accommodate foreign currency transactions and multilingual displays, offering strong support for companies expanding overseas. ■ We implement necessary functions as a trading company. We cater to companies managing consignment and contract agreements. ■ We handle various forms of business processing from raw yarn to dyed fabric and apparel. ■ Management is possible in two types of units (rolls/meters, etc.).

• Other production management systems

A production scheduler with high compatibility with on-site operations, short-term scheduling.

〇Small Schedule Production Scheduler Anchor Series We provide products with a high match rate from two series that cater to customer needs. 【Hybrid】 In addition to intuitive screen operations using Gantt charts, it supports scheduling that takes into account load with features like stacking and unstacking blocks. It is a production scheduler with high compatibility with on-site operations, thanks to simple master settings and standard external interface integration. 【Multi】 This production scheduler is designed for ease of use in the field, achieving operability, a clear screen, and high responsiveness required in production environments. It allows for scheduling of processes and equipment usage while considering load for each order through a conversational simulation of production plans.

• Production Management System

A production management system for the manufacturing industry that supports both forecast production and order-based production.

【ReMacs Hybrid-R】 Supports a wide range of activities from sales, planning, manufacturing, purchasing, cost management to accounting integration, centrally managing production activities that span complex parts configurations and multiple processes such as machining, finishing, and assembly. It enables real-time visualization of progress and inventory. The accumulated data is made publicly available for viewing and utilization, promoting business improvements such as increased production efficiency and profit enhancement. 【ReMacs Hybrid-J】 Supports a wide range of activities from sales, planning, manufacturing, purchasing, cost management to accounting integration, centrally managing production activities that span complex parts configurations and multiple processes such as machining, finishing, and assembly. It enables real-time visualization of progress and inventory. The accumulated data is made publicly available for viewing and utilization, promoting business improvements such as increased production efficiency and profit enhancement. It references ordered products from past negotiations and similar items, managing parts configurations of up to 32 levels for each product and the work processes for each part. It is possible to visualize the purchasing status of materials and parts, as well as progress by process. Furthermore, product costs can be calculated from consumed materials and work performance.

• Production Management System

Visualizing production status in real time.

You can extract data from various systems and display information by department on the screen. By inputting actual results, the progress of preceding and succeeding processes is displayed in real-time, achieving "visualization" of the production site and further promoting the "paperless" transformation of the entire factory. 【Progress Status at a Glance】 Production schedules and shipping plans are displayed clearly, and as actual results are updated, the progress status can be grasped in real-time. Additionally, the work status of preceding and succeeding processes can also be understood, facilitating smooth setup, and enabling early detection of issues such as delivery delays, allowing for prompt responses. 【Initiatives for DX and SDGs】 By transitioning from paper-based analog operations for sharing work content and instructions to utilizing electronic data, we promote the paperless transformation of the entire factory and support the first steps towards the factory's DX and SDGs. 【Choice from Multiple Templates】 You can visualize your company’s needs using various templates for progress status, alerts, inventory status, internal announcements, and more. It is possible to display details by department, efficiently strengthening awareness of business operations.

• Other production management systems

In addition to order management, project management, purchasing management, and inventory management, it also comes standard with deal management, expense reimbursement, cost management, and a uniquely developed workflow feature.

This is a web browser-compatible system that comes standard with a wide range of production planning systems and core business functions. It supports everything from deal management that can be utilized in sales activities to production instructions, process management, purchasing management, cost management, shipping and invoicing management, as well as quality control and expense reimbursement. It enables the acquisition of the latest information and quick information transmission and decision-making even while on the go. 【Five Visualizations】 1. Visualization of Deal Status Seamless collaboration from daily sales reports to deals, estimates, and orders is possible. 2. Visualization of Arrangement Status It is possible to control the arrangements of manufactured products and purchased items in bulk. Additionally, delivery status can be grasped at a glance, leading to early detection of delays. 3. Visualization of Costs Standard features include the aggregation of planned and actual costs by product. This can be utilized for optimal management decisions by improving the accuracy of budget formulation. 4. Visualization of Inventory Real-time tracking of inventory levels for products and parts is possible. Furthermore, the work-in-progress inventory and transaction history for each process can also be checked. 5. Visualization of Progress and Load Progress for each production number can be checked in Gantt chart format or panel format, and the load status of each process and machine can be visually understood.

• ERP Package

Proposal to build a production management system with one-stop support from initial operation to maintenance.

【Production Management System for the Casting Industry】ReMacs TypeC A production management system specialized for the casting industry. It comes standard with functions that address essential management points in foundry manufacturing, such as molding and casting planning, core arrangement, management of melting schedules, and management of frames and molds. 【Production Management System for Manufacturing Industry】ReMacs Hybrid A production management system for the manufacturing industry that supports both forecast production and order production. In addition to the typical functions of a production management system, it also includes sales management as a standard feature, allowing for centralized management from sales planning and order receipt to shipping. 【Web-Compatible Production Management System】ReMacs WebEdition A system compatible with web browsers. It comprehensively covers core business operations with standard functions, including deal management, production instructions, process management, purchasing management, cost management, shipping and invoicing management, as well as quality management and accounting production.

• Production Management System

Introducing implementation steps by issue for promoting DX in factories! Achieving productivity improvement through the use of production schedulers, performance collection, and information boards (signage).

The key to visualizing the factory is to correctly understand your company's challenges and implement systems that match the phase, which is the secret to success. The currently distributed document "Factory Visualization: Secrets to Success - Unveiling the Implementation Steps!" organizes the points of factory visualization and introduces the specific systems that should be addressed now. <Overview of the Document> ▶Organizing the challenges of promoting visualization ▶Points of visualization ▶Utilization of production schedulers ▶Utilization of performance collection ▶Utilization of information boards (signage) ▶Case studies <Essential for companies facing these challenges!> - Work schedules are distributed on paper, making it difficult to share sudden changes. - Input omissions and calculation errors occur with batch daily report entries. - Unable to smoothly arrange processes due to lack of understanding of the status of preceding and succeeding processes.

• Production Management System

By creating a organizational chart, pattern diagram, and input diagram, and conducting design simulations, it is possible to grasp the design image of the fabric before weaving.

■Efficiency improvement in the creation and modification of weaving diagrams You can easily create pattern diagrams and pull-in diagrams from organizational charts, as well as perform design simulations. Not only can you create weaving diagrams from scratch, but you can also shorten the creation time by utilizing previously created data. 【MERIT1 Design Requests】 Compared to creating on paper, you can respond to design requests quickly. 【MERIT2 Reference】 You can refer to and utilize previously created weaving diagrams. 【MERIT3 Weaving Diagram Creation】 Adopting a screen for creating organizational charts up to 1200×1200, it implements processing for pattern diagrams and pull-in diagrams. 【MERIT4 Business Negotiation Utilization】 Output product image data that can be used in business negotiations, etc. 【MERIT5 Standardization】 By accumulating data on a PC, you can achieve standardization of design quality.

• others

In construction awards, not only the quality of the completed structure but also the ingenuity demonstrated during the construction process is an important factor. By using wooden mats for temporary roads and access routes, we can propose solutions tailored to the challenges of each site, such as improving the efficiency of installation and removal, reducing the burden on workers, addressing summer heat reflection, minimizing metal noise, and considering environmental factors. Hyper CLT mats are lightweight wooden mats utilizing CLT. A 5×10 panel weighs approximately 230 kg, making it relatively lightweight and suitable for use in temporary roads, heavy machinery work yards, and material storage areas. Additionally, it is a registered technology under the Ministry of Land, Infrastructure, Transport and Tourism's NETIS "TH-250021-A," serving as a material for proposing the use of new technologies and creative ideas in public works. However, simply being registered with NETIS does not determine construction awards or evaluations. It is important to record the reasons for adoption, changes before and after construction, working hours, usage conditions, and environmental effects, and to explain the initiatives concretely. Wooden mats, NETIS, civil engineering, CLT, lightweight wooden mats. Hyper CLT mats are a new option for bringing ingenuity on-site into form.

Fukuda Co., Ltd., which develops, manufactures, and sells leak testing equipment to inspect airtightness and sealing performance, provides a technical document that clearly explains the methods and theories of airtight testing, titled "Technical Manual." We are offering it as a PDF file. Please take this opportunity to download and view it!

Fukuda Co., Ltd. has been pursuing leak detection for 60 years and is committed to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing properties. We will propose the appropriate testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

Fukuda Corporation has been pursuing leak detection for 60 years and is dedicated to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing performance. We will propose suitable testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

This is a collection of links to Fukuda's technical columns. It covers various topics related to leak tests and more... Please check the related links for more information.