【TAIYO】Corporate Ranking Overall 4th! "Full support from FPC design, prototyping, and mass production to board electrical testing, appearance inspection systems, and FA automation! TAIYO FPC SOLUTIONS!"

Ultra-fine lines, high density, and high-resolution flexible printed circuit boards have made it possible to form ultra-fine circuits through the integration of MSAP technology and via filling techniques!

The miniaturization and high functionality of electronic devices are advancing, and along with this, there is a demand for finer circuit formation. One method for forming wiring by etching copper foil (subtractive method) and a high-resolution circuit formation method involves forming wiring on ultra-thin copper foil through plating (semi-additive method). The method we are introducing this time is one of the semi-additive processes called "MSAP (Modified Semi Additive Process)." By using the MSAP method, it has become possible to form ultra-fine and high-density patterns that are difficult to achieve with the subtractive method. Additionally, by combining it with the "via filling technology" that fills through-hole holes with copper plating, it becomes possible to create wiring on the through-holes as well, further increasing wiring density. **Features of the MSAP Method** - Circuit formation through plating deposition enables high-precision fine wiring. - Excellent rectangularity of wiring cross-sections contributes to reduced transmission loss. - Superior for high-frequency substrates/IC mounting. By merging these two processing technologies, we have realized "ultra-fine high-density FPC." #FlexibleSubstrate #Substrate #HighPrecisionSubstrate #Flex #FlexiblePrintedCircuitBoard

• Printed Circuit Board
• Circuit board design and manufacturing

We will manufacture multi-layer flexible printed circuit boards (3 to 6 layers) entirely from polyimide. Please look forward to our quick delivery response! (Multi-layer boards, FPC)

Taiyo Industry supports everything from prototyping to mass production. ■ Achieves high density through pad-on-bead technology. ■ Compatible with 400μm pitch BGA. ■ Improved design flexibility with multilayer structures for high-density wiring. ■ Also supports impedance management. For more detailed information, please feel free to contact our representative. #Flex #FPC #FlexibleCircuitBoard #FlexiblePrintedCircuitBoard #CircuitBoard #PrintedCircuitBoard #HighFrequency #Impedance

• Printed Circuit Board
• Other electronic parts
• Circuit board design and manufacturing

Supports low transmission loss and impedance matching! There are various applications such as mobile electronic devices and IoT devices.

"High-Frequency Compatible FPC" and "High-Frequency Compatible Flexible Printed Circuit Board" are products designed to support low transmission loss and impedance matching. Specifications include coplanar lines, microstrip lines, and strip lines. They can be used for various applications. 【Examples of Applications】 ■ Mobile electronic devices such as smartphones ■ Optical communication modules ■ IoT devices ■ Video equipment (4K/8K) ■ Other alternatives to coaxial cables *For more details, please refer to the PDF document or feel free to contact us. #Flexible #FPC #FlexibleCircuitBoard #FlexiblePrintedCircuitBoard #CircuitBoard #PrintedCircuitBoard #HighFrequency #Impedance #ShortLeadTime #MassProduction

• Other electronic parts

[Basic Knowledge] The standard manufacturing process of Taiyo Industry, which has focused on small quantities of a wide variety of products, has been documented!

This document introduces the manufacturing process of FPC (Flexible Printed Circuit) conducted by Taiyo Techno-Rex Co., Ltd. How are flexible printed circuit boards made? This material is intended for those who want to learn about FPC. It explains the manufacturing process after the design of standard specification FPC. [Contents (excerpt)] ■ Exposure ■ Through-hole drilling ■ Copper plating ■ Dry film lamination ■ Exposure * The PDF version is available for download. * A PowerPoint version is also available upon request.

• Printed Circuit Board
• Other electronic parts
• Other cable related products

Kyoei System - 44MD Jig Compatible Machine! Achieving high-speed inspection and high-speed mechanical tact! Fully automatic continuity, insulation, and four-terminal testing of rigid substrates.

The "TY-CHECKER DG430MW" is a fully automatic live circuit inspection device that achieves high-speed inspection and high-speed mechanical contact. The process from input to output is completed in about 5 seconds, making it suitable for mass production inspections. With the four-terminal measurement specification, it can measure only the resistance of the circuit board without being affected by wiring resistance or contact resistance. Additionally, by using a dedicated adapter, your existing 44MD fixtures can be used with this device. Our company, in partnership with Kyoei System, enables stable operation with the "DG." 【Features】 ■ High-speed inspection ■ High-precision four-terminal measurement support ■ Compatible with Kyoei System 44MD fixtures *For more details, please refer to the PDF document or feel free to contact us. #CircuitBoardInspection #LiveCircuitInspection #ElectricalInspection #Open #Short #FourTerminal #FourTerminalMeasurement #MicroShort

• Circuit Board Inspection Equipment

The printed circuit board electrical testing machine can perform high-frequency testing automatically/semi-automatically (continuity testing, insulation testing, four-terminal testing, micro-short detection).

The "TY-CHECKER DS401 (AT)" is a powered inspection system that adds X-direction movement (horizontal movement) to the conventional Y-direction step and repeat transport. It supports both a unique dedicated plate holding method that does not apply tension and a tension holding method, allowing for selection based on the product. By swapping out the measurement section, high-frequency characteristic testing can be performed on sheets or individual pieces, achieving stable automatic/semi-automatic high-frequency inspection by leveraging the advantages of a fixed jig. 【Features】 ■ Step and repeat transport in the XY direction ■ Contributes to downsizing of jig head (reducing jig costs) ■ Selectable product holding methods ■ Compatible with high-frequency characteristic testing *For more details, please refer to the PDF materials or feel free to contact us. #CircuitBoardInspection #InspectionEquipment #PoweredInspection #ElectricalTesting #Continuity #Insulation #Open #Short #Leak #FourTerminal #Testing

• Other inspection equipment and devices

The A300 series, suitable for package and module type boards, finally includes a 2.5µm specification model! 【TY-VISION A308DC】

We have started accepting orders for the optical resolution 2.5μm fully automatic double-sided final appearance inspection system 'TY-VISION A308DC'. It is ideal for the final appearance inspection process in clean rooms! ■ Achieves stable imaging with auto-calibration function and smoothness adjustment mechanism. ■ 【Multi-scan function】 For double-sided inspection: 2 scans per side × front and back; for single-sided inspection: 4 scans per side. ■ The inspection stage can be selected from two types: a versatile type for various board specifications and a dedicated type. ■ Adopts a transport and suction method using a linear actuator, enabling more stable inspections. ■ A rich set of optional features (compatible with dedicated rack specifications, paper insertion and removal function, 2D code reader, production management system integration, etc.) ■ Maximum board size: 200mm × 300mm ■ Standard equipped with FFU #BoardInspection #AppearanceInspection #InspectionEquipment #FinalAppearance #FinalBoardAppearanceInspection #AVI #AFVI #InspectionSystem #InspectionEquipment

• Visual Inspection Equipment

We won't miss any minor defects! We will combine according to your requests and propose equipment with specifications suitable for you.

The "M109SC" is a final appearance inspection device for printed circuit boards that accommodates larger-sized products. 【Effective inspection size: 300(W)×500(D)mm】 It employs a high-resolution camera that covers an imaging width at a high resolution of 5µm, and enables comfortable defect detection through a user-friendly inspection setting method. Detailed settings can be tailored to the complex inspection standards of each user. We will determine the inspection specifications according to your requirements and provide the best final appearance inspection system for you. 【Features】 ■ Large inspection stage × high-definition camera ☐ Reduces false positives and automates processes through integration with our unique AI system 'XAIS'! ■ Abundant options ■ Software suitable for products pursuing high quality ■ Detection capability that does not miss minor defects ■ Detailed settings can be customized according to the inspection standards of each product *For more details, please refer to the PDF materials or feel free to contact us. #PCBInspection #InspectionEquipment #AppearanceInspection #FinalAppearance #AI #AFVI #Inspection

• Visual Inspection Equipment
• Defect Inspection Equipment
• Circuit Board Inspection Equipment

Attention companies struggling with final appearance inspection of PCBs! The solution to your problem is "TY-VISION XAIS"! 【Final PCB Appearance + AI System】

Introducing the AI system for final appearance inspection of circuit boards, 'TY-VISION XAIS'. The defect information detected by the AVI (final appearance inspection device for circuit boards) 'TY-VISION' is automatically categorized into "good" and "needs confirmation" by the XAIS (AI system). Only the areas marked as "needs confirmation" received from XAIS are checked by the inspector for the final judgment. We solve the challenges of final appearance inspection before shipment, such as securing inspectors, labor costs, time spent on training, and inspection man-hours to prevent defective products from being shipped. 【Benefits of Implementation】 ■ Reduction of man-hours ■ Reduction of labor costs ■ Stabilization of inspection quality *For more details, please refer to the PDF document or feel free to contact us. #CircuitBoardInspection #InspectionEquipment #AppearanceInspection #FinalAppearance #Efficiency #LaborSaving #AVI #AVFI #Inspection #Defects #DefectDetection

• Visual Inspection Equipment
• Defect Inspection Equipment
• Circuit Board Inspection Equipment

Bringing labor-saving, manpower-reducing, and automation to the manufacturing process! We propose the construction of a comfortable and optimal system.

We propose the optimal FA systems tailored to your industry and business type, including the integration of collaborative robots, industrial robots, and peripheral devices. With the know-how cultivated as a flexible circuit board and inspection equipment manufacturer, along with a proven track record and trust from over 1,000 customers, we carefully select the best materials that meet customer needs by leveraging our wide range of suppliers in our trading division. With a level of agility not found in larger companies, we provide a one-stop service from planning, design, manufacturing, delivery, installation, and startup to after-sales service, allowing us to quickly and reliably take action on detailed requests. [Case Studies] - Handling of ceramic substrates - Visual inspection of FPCs And more *For more details, please refer to the PDF document or feel free to contact us.

• SCARA Robot
• Transport and handling robots
• Other industrial robots

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact on the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact to the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

● The production time for casting prototypes can be shortened! Since model production is not required, the time needed to create prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly producing sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! With one molding process, different products with similar shapes or varying dimensions can be molded at the same time. This allows for the verification of multiple types in a short period.

Are you struggling to explain "safety" to the client using just drawings? - The risks in blind spots are difficult to convey to the client through drawings alone. - Safety measures often become a target for cost reduction, making it hard to communicate their necessity. - There is a concern that the client might say, "It's more dangerous than I thought," after completion. Risks that are visible to design professionals are not easily understood intuitively by clients who are outside the field. This document is not just a simple explanation of sensor functions; it is a guide to visually explain "why sensors are necessary in that location." It can be used directly as explanatory material for the client. Here are three key points for utilizing this document: 1. Visualization of Risks Blind spots during vehicle departure and contact risks within the site are illustrated clearly. 2. Clarification of Selection Criteria A comparison table outlines the differences between complex sensor types such as infrared, ultrasonic, and loop coils. 3. Diagram of System Configuration It illustrates not just the sensors alone, but how they combine with components like rotating lights and control panels, providing practical assistance for electrical equipment design. Please make use of this to prevent "rework after completion" and "accident risks."

In facilities operating nurse call systems, we have made the bed exit sensor wireless, allowing it to notify in conjunction with the nurse call system. By simply connecting the mat sensor "Foldable Thin Matt-kun," the body movement call "Ugo-kun," and the wheelchair body movement call "Ayumi-chan" to the transmitter HB-RS, you can make the bed exit sensor wireless. The infrared sensor "Just Place Pole-kun" has the transmitter HB-RS built-in. This helps prevent accidents caused by falls, slips, or wandering, contributing to the efficiency of medical operations. 【Features】 ○ Wireless conversion by simply connecting existing sensors to the transmitter HB-WSK. ○ The bed exit sensor notifies wirelessly in conjunction with the nurse call system. ○ Up to 5 transmitters can be registered with a single receiver. ○ The communication distance between the transmitter and receiver is approximately 10 meters. ◎ For more details, please contact us or download the catalog.