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  4. Coolant sludge recovery / Introducing three successful cases of "machining"!
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  • Oct 03, 2023
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Oct 03, 2023

Coolant sludge recovery / Introducing three successful cases of "machining"!

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★ We present "success stories" of sludge recovery methods generated in "cutting processing." ◎ Optimal for cutting processing - The lifespan of cutting fluid in machining centers for castings has doubled! ◆ Do you have any of these concerns? ● In casting cutting, fine chips and carbon clog high-pressure pumps and nozzles, causing frequent troubles. ● Poor filtration accuracy of coolant leads to defective products due to scratches, etc. ◇ It has improved so much! 〇 The lifespan of cutting fluid has doubled, and the defect rate has been reduced by 20%. 〇 The discharged sludge is almost dry, and its condition remains unchanged even after six years, etc.
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Information on Successful Cases of Coolant Sludge Recovery in Machining
Introducing three successful cases of coolant sludge recovery that occur in machining.

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(製品画像)切削加工 3選.jpg

Case studies of the sludge recovery device "FINE MAG" (Machining / 3 selections)

◆ Introducing the coolant sludge recovery device "FINE MAG" series / "Cutting Processing / Three Successful Case Studies"!

◎ Optimal for cutting processing ・The lifespan of machining center cutting fluid for castings has doubled! ◆ Issues (Before introduction) ● In casting cutting, fine chips and a large amount of carbon cause high-pressure pumps and nozzles to clog, leading to frequent troubles. ● Poor filtration precision of the coolant results in defective products due to scratches, etc. ◇ Effects of introduction 〇 The lifespan of cutting fluid has doubled, and the defect rate has been reduced by 20%. 〇 The discharged sludge is almost dry, and the condition remains unchanged even after six years, etc.

  • Filtration Equipment

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(製品画像)研削加工 8選.jpg

Case Studies of the Sludge Recovery Device "FINE MAG" (Grinding Processing / 8 Selections)

◆ Introducing the coolant sludge recovery device "FINE MAG" series / "Grinding processing / 8 successful case studies"!

◎ Ideal for grinding processing - Significant improvement in the recovery of sludge from sediment in the tank generated during grinding processing! ◆ Issues (before implementation) ● Used a competitor's magnetic separator, but the magnetic drum and rubber wore out in less than a year ● The discharged sludge was sticky, etc. ◇ Implementation effects 〇 Eliminated sediment in the tank and removed abrasives, reducing impurities below the specified value 〇 Sold sludge as valuable material to scrap dealers, etc.

  • Filtration Equipment

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(製品画像)歯車加工 1選.jpg

Case study of the sludge recovery device "FINE MAG" (gear processing / selection 1)

◆ Introducing the coolant sludge recovery device "FINE MAG" series / "Gear Processing / Success Stories"!

◎ Ideal for gear machining ・Zero degreasing during shaving processing, contributing to extended pump life! ・No degreasing work required! ◆ Issues (Before Implementation) ● The coolant in the tank decreases quickly, requiring frequent replenishment ● The oil-based coolant collected by the degreasing machine contains fine particles ● Pumps and cutters wear out frequently, etc. ◇ Implementation Effects 〇 Chips processed by the degreasing machine are discharged, eliminating the need for degreasing work 〇 The elimination of degreasing and liquid replenishment tasks has improved productivity 〇 The amount of coolant replenishment has been reduced by more than one drum per year per machine, etc.

  • Filtration Equipment

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(製品画像)超硬・研削加工 1選.jpg

Case study of the sludge recovery device "FINEMAG UK" (hard grinding / selection 1)

Recovery of sludge from coolant liquid in (super hard and grinding processing) / Success case

◆ Issues (Before Implementation)  ● Maintenance tasks such as tank cleaning are difficult with only paper filters.  ● Fine sludge in the coolant adversely affects processing quality.  ● Looking for a separator that can "recover" "hard" sludge, among other things. ◇ Implementation Effects  〇 Sludge recovery rate improved by approximately 4 to 5 times compared to conventional "filtration devices."  〇 Processing quality improved as fine "hard sludge" no longer causes scratches.  〇 High dewatering performance with almost no moisture in the sludge, reducing the burden of recovery tasks, among other benefits.

  • Separation device

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(製品画像)FINE MAG(3タイプ)03.jpg

Paper filter method / Sludge recovery device (including magnet combination model)

"Grinding/Cutting/Gear Processing" generation, coolant sludge recovery! From super high magnetic force magnets to paper filter types, a lineup!

Powerfully filter magnetic/non-magnetic sludge! Recover sludge from various coolant liquids with "three types" of sludge recovery devices. ❶ "FINE MAG" (Magnet Separator/Type) - A series that boasts long-term stable performance, where the magnet separator method creates differences in "sludge recovery capability/filtering performance." ❷ "FINE MAG UK" (Ultra High Magnetic Force/Type) - The ultra high magnetic force type "UK" has been newly added to the coolant treatment device "FINE MAG" series, with a drum surface magnetic force of 9000 gauss! ❸ "PAPER FILTER" (Paper Filter/Type) - Powerfully filter magnetic/non-magnetic sludge (10-95μ)! There is also a unit model that combines "magnet & paper filter"!

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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(NEW)(製品画像)FINE MAG UK 02.jpg

Super High Magnetic Force Magnet Sludge Recovery Device (9000 Gauss)

The strongest magnetic drum in history / Surface magnetic force of 9000 gauss! The "UK" has been newly added to the Fine Mag series, which has the highest customer rating No. 1.

● Magnetic force of 9000 Gauss (drum surface) ● Recovery capacity is an impressive 1.7 times that of the K-type (our standard model)! (Grinding sludge 5-15um) ● Demonstrates powerful recovery for hard-to-magnetize sludge (e.g., from carbide tool grinding)! (Here’s what’s different!) 1. High effectiveness in recovering hard-to-magnetize sludge generated in "carbide tool processing," which has been difficult to recover with conventional methods, as well as "ultra-fine sludge" from honing, lapping, super finishing, and electrical discharge machining. 2. Contributes to resource recycling by recovering "rare metals" (such as tungsten) contained in carbide sludge. 3. No parts that require regular replacement, such as "secondary filtration devices" (paper, diatomaceous earth, line filters), significantly reducing running costs and replacement labor.

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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(製品画像)ペーパーフィルタ タイプ 03.jpg

Paper filter type coolant liquid/sludge recovery device

Collect non-magnetic sludge with a filter! ❶ Filter sludge from 10 to 95μ ❷ Available with magnet + paper filter model ❸ Available with high flow processing model

(Main Features) ◎ Filters sludge in coolant liquid using a paper filter ◎ Capable of filtering from 10 to 95μ by selecting the appropriate filter paper ◎ A dual set model with both "magnet type" and "paper filter type" is also available! ◎ Significantly reduces the consumption of filter paper, lowering running costs (What's Different!) ★ Significantly reduces unnecessary consumption of filter paper with a "float switch"!

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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(製品画像)総合カタログ 01.png

[Comprehensive Catalog] Coolant Treatment Equipment (Product List)

We will introduce coolant devices such as "magnet separators," "cyclone separators," "paper filters," and "filter conveyors."

1. "Magnet Separator" ◎ Achieves "high filtration performance" and "high wear resistance" ◎ A rich lineup optimal for usage conditions including "grinding processing / cutting processing / shaving processing" 2. "Cyclone Separator" ◎ High-performance, energy-saving "Cyclone Separator" ◎ Added foam prevention function 3. "Paper Filter" ◎ Removes impurities such as grinding sludge and abrasives with the "Paper Filter" ◎ Usable regardless of "magnetic / non-magnetic" 4. "Filtration Conveyor" ◎ A conveyor equipped with the function to "remove / filter" sludge and chips from the processing fluid 5. "Level Gauge" (Liquid Level Meter) ◎ Selectable according to the machine used, including stroke range, detection method, and detection position 6. "Oil-Water Separator" (Disk Skimmer) ◎ Recovers oil floating on the coolant tank liquid level 7. "Chip Processing Related Equipment" ◎ Supports factory environment improvement, reduction of industrial waste, and recycling

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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特集バナー用(画像)20230601-01.png

The coolant sludge recovery device has arrived here! / Introducing examples by processing type.

1. Ideal for sludge recovery in grinding/cutting/gearing processing! 2. High dewatering performance! 3. Significant reduction in cleaning and maintenance frequency! (Coolant sludge recovery device)

The sludge generated from coolant fluid in "grinding/cutting/gear (shaving) processing" is effectively removed by the high-dimensional magnetic arrangement "FINE MAG," which maintains and demonstrates excellent dehydration/de-oiling performance over a long period. ★ "Grinding/Cutting/Gear Processing Specific (12 Selected Cases)" is available for download! (What's different here!) 1. Durable drive system ● Frame structure that minimizes the mixing of sludge/abrasive particles into the drive system. Also pursues wear resistance. 2. Special hardening treatment on the surface of the magnetic drum! ● The "magnetic drum" and "squeegee roller" are resistant to scratches, maintaining initial performance for a long time. 3. Forced drive system adopted for the squeegee roller! ● The squeegee roller does not slip, achieving high drainage performance. 4. Efficient adsorption due to magnetic arrangement! ● High adsorption power is exhibited through a high-dimensional magnetic arrangement based on scientific evidence. (Needs-based lineup!) ◆ High filtration type: Also compatible with high-frequency hardened sludge ◆ High flow processing type: Supports 500–1000 L/min ◆ Ultra high magnetic force type: Also compatible with carbide tool processing sludge ◆ P-roller specification: Reduces chip entrapment in the squeegee roller

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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Related catalog(8)

"Case Studies of Sludge Recovery" (Machining) Three Examples of Coolant Liquid Sludge Recovery

"Case Studies of Sludge Recovery" (Machining) Three Examples of Coolant Liquid Sludge Recovery

TECHNICAL
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Super Hard and Super Precision Grinding Processing: Coolant Liquid / Sludge Recovery Case 1

Super Hard and Super Precision Grinding Processing: Coolant Liquid / Sludge Recovery Case 1

TECHNICAL
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"Case Studies of Sludge Recovery" (Gear Processing) Selected Case 1 of Coolant Liquid Sludge Recovery

"Case Studies of Sludge Recovery" (Gear Processing) Selected Case 1 of Coolant Liquid Sludge Recovery

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"Case Studies of Sludge Recovery" (Grinding Process) Eight Examples of Coolant Liquid Sludge Recovery

"Case Studies of Sludge Recovery" (Grinding Process) Eight Examples of Coolant Liquid Sludge Recovery

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[Product Catalog] Magnetic System / Sludge Recovery Device "FINE MAG"

[Product Catalog] Magnetic System / Sludge Recovery Device "FINE MAG"

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Super high magnetic force magnet system / Sludge recovery device "FINE MAG UK" (9000 Gauss)

Super high magnetic force magnet system / Sludge recovery device "FINE MAG UK" (9000 Gauss)

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[Product Catalog] Paper Filter Method / Sludge Recovery Device (Combination with Magnetic Method is also Possible)

[Product Catalog] Paper Filter Method / Sludge Recovery Device (Combination with Magnetic Method is also Possible)

PRODUCT
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Comprehensive Product Catalog: Coolant Treatment Equipment "Comprehensive Catalog"

Comprehensive Product Catalog: Coolant Treatment Equipment "Comprehensive Catalog"

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Hyper CLT flooring panel

Civil CLT as common temporary works for public construction | Hyper CLT flooring

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In public construction civil engineering sites, there are many instances where sheets are used as common temporary facilities, such as construction roads, access roads, heavy machinery work yards, material storage areas, and worker pathways. Traditionally, steel plates were common, but due to their weight, transportation and installation can be cumbersome. Hyper CLT sheets are civil engineering materials made from wooden CLT for civil engineering use. The 5×10 sheet weighs about 230 kg, and the 5×20 sheet weighs about 460 kg, making them lightweight and easy to transport, install, and remove, even with small machinery. They can be widely utilized for temporary roads, heavy machinery scaffolding, pathways within the site, and protection of material storage in public works. Since they are made of wood, they also contribute to environmental aspects such as reducing summer heat reflection, lowering noise, and fixing CO2. They can simultaneously address construction efficiency, safety measures, and environmental considerations, making them effective for innovative proposals in public works. Furthermore, they improve transportation efficiency and reduce labor in site operations as an alternative to steel plates. Hyper CLT sheets are registered technology with the Ministry of Land, Infrastructure, Transport and Tourism under NETIS "TH-250021-A." They are recommended for companies considering civil engineering, civil engineering use, and civil engineering CLT. Feel free to request materials or consult about implementation. They are temporary materials that also help improve site evaluations in public works. Please consider them.

Jun 28, 2026

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[YouTube Update] Differences in Cleansing Ingredients You Should Know Before Developing an Original Shampoo

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We have released a new video on our company’s YouTube channel. The theme of this video is "The World of Amino Acid-Based Shampoos." Amino acid-based shampoos have become popular in recent years, but the lather, feel, and finish can vary greatly depending on the cleansing ingredients used. In this video, we clearly explain the changes in user experience based on the differences in cleansing ingredients by comparing two types of amino acid-based shampoos. We hope you can use this as a hint for developing original shampoos and differentiation.

Jun 26, 2026

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The 2nd Japan Go IPO Summit held in Tokyo in response to the growing momentum of Japanese companies in the U.S. capital markets.

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New York and Tokyo, June 26, 2026 - (JCN Newswire) - This year's successful listing of PayPay Corporation (hereinafter "PayPay") on NASDAQ has provided a significant boost. The question now facing Japan's leading innovation companies is no longer "Is a U.S. listing feasible?" but rather "How can we attract global capital and build companies that align with global growth strategies?" The 2nd Japan Go IPO Summit will be held on September 16, 2026, at the Grand Hyatt Tokyo to address this question. This summit is hosted by MarcumAsia and organized by AUM Advisors. To register for this invitation-only event, please apply here: Japan GO IPO Summit Attendee Information https://events.marcumasia.com/view.php?id=32

Jun 26, 2026

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[Ministry of Economy, Trade and Industry Sponsored Seminar] "Eliminating Failures in AI Implementation" - Explanation of Successful Patterns in Manufacturing Sites with Real Examples (7/3)

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Our company representative, Shibata, will be speaking as a lecturer at the "Mikata Project" AI Utilization Seminar for the automotive industry, hosted by the Chubu Bureau of Economy, Trade and Industry. ■ Title: AI Implementation Course Leading to Results - Learning Success Patterns and Practical Processes from Real Examples in Manufacturing Sites "We implemented AI, but it is not being used on-site and is left unattended" and "The implementation has become the goal without yielding results" - we have seen many such stumbling blocks in manufacturing sites. In the seminar, based on real examples, we will discuss common patterns for successful implementation that lead to results, pitfalls to avoid, and practical processes to ensure AI is continuously used. We will also propose specific measures for sites struggling with technology transfer and dependency on individuals. ■ Event Overview Date: July 3, 2026 (Friday) 13:30 - 16:00 Venue: TKP Meitetsu Nagoya Station Conference Center + Online Participation Fee: Free / Application Deadline: June 30 (Tuesday) Organizer: Chubu Bureau of Economy, Trade and Industry (Automotive Industry "Mikata Project") Co-presenter: Satoru Hayami, Waseda University For details and registration, please visit the official page of the Chubu Bureau of Economy, Trade and Industry. If you are struggling with AI implementation in manufacturing sites, please feel free to consult us, regardless of region or industry.

Jun 26, 2026

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We will be exhibiting at "Okayama Monozukuri NEXT 2026"!

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July 16 (Thursday) 10:00 AM - 6:00 PM Venue: Convex Okayama Small Exhibition Hall

Jun 26, 2026

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