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  4. Coolant sludge recovery / Introducing three successful cases of "machining"!
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  • Oct 03, 2023
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Oct 03, 2023

Coolant sludge recovery / Introducing three successful cases of "machining"!

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★ We present "success stories" of sludge recovery methods generated in "cutting processing." ◎ Optimal for cutting processing - The lifespan of cutting fluid in machining centers for castings has doubled! ◆ Do you have any of these concerns? ● In casting cutting, fine chips and carbon clog high-pressure pumps and nozzles, causing frequent troubles. ● Poor filtration accuracy of coolant leads to defective products due to scratches, etc. ◇ It has improved so much! 〇 The lifespan of cutting fluid has doubled, and the defect rate has been reduced by 20%. 〇 The discharged sludge is almost dry, and its condition remains unchanged even after six years, etc.
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Information on Successful Cases of Coolant Sludge Recovery in Machining
Introducing three successful cases of coolant sludge recovery that occur in machining.

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(製品画像)切削加工 3選.jpg

Case studies of the sludge recovery device "FINE MAG" (Machining / 3 selections)

◆ Introducing the coolant sludge recovery device "FINE MAG" series / "Cutting Processing / Three Successful Case Studies"!

◎ Optimal for cutting processing ・The lifespan of machining center cutting fluid for castings has doubled! ◆ Issues (Before introduction) ● In casting cutting, fine chips and a large amount of carbon cause high-pressure pumps and nozzles to clog, leading to frequent troubles. ● Poor filtration precision of the coolant results in defective products due to scratches, etc. ◇ Effects of introduction 〇 The lifespan of cutting fluid has doubled, and the defect rate has been reduced by 20%. 〇 The discharged sludge is almost dry, and the condition remains unchanged even after six years, etc.

  • Filtration Equipment

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(製品画像)研削加工 8選.jpg

Case Studies of the Sludge Recovery Device "FINE MAG" (Grinding Processing / 8 Selections)

◆ Introducing the coolant sludge recovery device "FINE MAG" series / "Grinding processing / 8 successful case studies"!

◎ Ideal for grinding processing - Significant improvement in the recovery of sludge from sediment in the tank generated during grinding processing! ◆ Issues (before implementation) ● Used a competitor's magnetic separator, but the magnetic drum and rubber wore out in less than a year ● The discharged sludge was sticky, etc. ◇ Implementation effects 〇 Eliminated sediment in the tank and removed abrasives, reducing impurities below the specified value 〇 Sold sludge as valuable material to scrap dealers, etc.

  • Filtration Equipment

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(製品画像)歯車加工 1選.jpg

Case study of the sludge recovery device "FINE MAG" (gear processing / selection 1)

◆ Introducing the coolant sludge recovery device "FINE MAG" series / "Gear Processing / Success Stories"!

◎ Ideal for gear machining ・Zero degreasing during shaving processing, contributing to extended pump life! ・No degreasing work required! ◆ Issues (Before Implementation) ● The coolant in the tank decreases quickly, requiring frequent replenishment ● The oil-based coolant collected by the degreasing machine contains fine particles ● Pumps and cutters wear out frequently, etc. ◇ Implementation Effects 〇 Chips processed by the degreasing machine are discharged, eliminating the need for degreasing work 〇 The elimination of degreasing and liquid replenishment tasks has improved productivity 〇 The amount of coolant replenishment has been reduced by more than one drum per year per machine, etc.

  • Filtration Equipment

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(製品画像)超硬・研削加工 1選.jpg

Case study of the sludge recovery device "FINEMAG UK" (hard grinding / selection 1)

Recovery of sludge from coolant liquid in (super hard and grinding processing) / Success case

◆ Issues (Before Implementation)  ● Maintenance tasks such as tank cleaning are difficult with only paper filters.  ● Fine sludge in the coolant adversely affects processing quality.  ● Looking for a separator that can "recover" "hard" sludge, among other things. ◇ Implementation Effects  〇 Sludge recovery rate improved by approximately 4 to 5 times compared to conventional "filtration devices."  〇 Processing quality improved as fine "hard sludge" no longer causes scratches.  〇 High dewatering performance with almost no moisture in the sludge, reducing the burden of recovery tasks, among other benefits.

  • Separation device

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(製品画像)FINE MAG(3タイプ)03.jpg

Paper filter method / Sludge recovery device (including magnet combination model)

"Grinding/Cutting/Gear Processing" generation, coolant sludge recovery! From super high magnetic force magnets to paper filter types, a lineup!

Powerfully filter magnetic/non-magnetic sludge! Recover sludge from various coolant liquids with "three types" of sludge recovery devices. ❶ "FINE MAG" (Magnet Separator/Type) - A series that boasts long-term stable performance, where the magnet separator method creates differences in "sludge recovery capability/filtering performance." ❷ "FINE MAG UK" (Ultra High Magnetic Force/Type) - The ultra high magnetic force type "UK" has been newly added to the coolant treatment device "FINE MAG" series, with a drum surface magnetic force of 9000 gauss! ❸ "PAPER FILTER" (Paper Filter/Type) - Powerfully filter magnetic/non-magnetic sludge (10-95μ)! There is also a unit model that combines "magnet & paper filter"!

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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(NEW)(製品画像)FINE MAG UK 02.jpg

Super High Magnetic Force Magnet Sludge Recovery Device (9000 Gauss)

The strongest magnetic drum in history / Surface magnetic force of 9000 gauss! The "UK" has been newly added to the Fine Mag series, which has the highest customer rating No. 1.

● Magnetic force of 9000 Gauss (drum surface) ● Recovery capacity is an impressive 1.7 times that of the K-type (our standard model)! (Grinding sludge 5-15um) ● Demonstrates powerful recovery for hard-to-magnetize sludge (e.g., from carbide tool grinding)! (Here’s what’s different!) 1. High effectiveness in recovering hard-to-magnetize sludge generated in "carbide tool processing," which has been difficult to recover with conventional methods, as well as "ultra-fine sludge" from honing, lapping, super finishing, and electrical discharge machining. 2. Contributes to resource recycling by recovering "rare metals" (such as tungsten) contained in carbide sludge. 3. No parts that require regular replacement, such as "secondary filtration devices" (paper, diatomaceous earth, line filters), significantly reducing running costs and replacement labor.

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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(製品画像)ペーパーフィルタ タイプ 03.jpg

Paper filter type coolant liquid/sludge recovery device

Collect non-magnetic sludge with a filter! ❶ Filter sludge from 10 to 95μ ❷ Available with magnet + paper filter model ❸ Available with high flow processing model

(Main Features) ◎ Filters sludge in coolant liquid using a paper filter ◎ Capable of filtering from 10 to 95μ by selecting the appropriate filter paper ◎ A dual set model with both "magnet type" and "paper filter type" is also available! ◎ Significantly reduces the consumption of filter paper, lowering running costs (What's Different!) ★ Significantly reduces unnecessary consumption of filter paper with a "float switch"!

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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(製品画像)総合カタログ 01.png

[Comprehensive Catalog] Coolant Treatment Equipment (Product List)

We will introduce coolant devices such as "magnet separators," "cyclone separators," "paper filters," and "filter conveyors."

1. "Magnet Separator" ◎ Achieves "high filtration performance" and "high wear resistance" ◎ A rich lineup optimal for usage conditions including "grinding processing / cutting processing / shaving processing" 2. "Cyclone Separator" ◎ High-performance, energy-saving "Cyclone Separator" ◎ Added foam prevention function 3. "Paper Filter" ◎ Removes impurities such as grinding sludge and abrasives with the "Paper Filter" ◎ Usable regardless of "magnetic / non-magnetic" 4. "Filtration Conveyor" ◎ A conveyor equipped with the function to "remove / filter" sludge and chips from the processing fluid 5. "Level Gauge" (Liquid Level Meter) ◎ Selectable according to the machine used, including stroke range, detection method, and detection position 6. "Oil-Water Separator" (Disk Skimmer) ◎ Recovers oil floating on the coolant tank liquid level 7. "Chip Processing Related Equipment" ◎ Supports factory environment improvement, reduction of industrial waste, and recycling

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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特集バナー用(画像)20230601-01.png

The coolant sludge recovery device has arrived here! / Introducing examples by processing type.

1. Ideal for sludge recovery in grinding/cutting/gearing processing! 2. High dewatering performance! 3. Significant reduction in cleaning and maintenance frequency! (Coolant sludge recovery device)

The sludge generated from coolant fluid in "grinding/cutting/gear (shaving) processing" is effectively removed by the high-dimensional magnetic arrangement "FINE MAG," which maintains and demonstrates excellent dehydration/de-oiling performance over a long period. ★ "Grinding/Cutting/Gear Processing Specific (12 Selected Cases)" is available for download! (What's different here!) 1. Durable drive system ● Frame structure that minimizes the mixing of sludge/abrasive particles into the drive system. Also pursues wear resistance. 2. Special hardening treatment on the surface of the magnetic drum! ● The "magnetic drum" and "squeegee roller" are resistant to scratches, maintaining initial performance for a long time. 3. Forced drive system adopted for the squeegee roller! ● The squeegee roller does not slip, achieving high drainage performance. 4. Efficient adsorption due to magnetic arrangement! ● High adsorption power is exhibited through a high-dimensional magnetic arrangement based on scientific evidence. (Needs-based lineup!) ◆ High filtration type: Also compatible with high-frequency hardened sludge ◆ High flow processing type: Supports 500–1000 L/min ◆ Ultra high magnetic force type: Also compatible with carbide tool processing sludge ◆ P-roller specification: Reduces chip entrapment in the squeegee roller

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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Related catalog(8)

"Case Studies of Sludge Recovery" (Machining) Three Examples of Coolant Liquid Sludge Recovery

"Case Studies of Sludge Recovery" (Machining) Three Examples of Coolant Liquid Sludge Recovery

TECHNICAL
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Super Hard and Super Precision Grinding Processing: Coolant Liquid / Sludge Recovery Case 1

Super Hard and Super Precision Grinding Processing: Coolant Liquid / Sludge Recovery Case 1

TECHNICAL
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"Case Studies of Sludge Recovery" (Gear Processing) Selected Case 1 of Coolant Liquid Sludge Recovery

"Case Studies of Sludge Recovery" (Gear Processing) Selected Case 1 of Coolant Liquid Sludge Recovery

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"Case Studies of Sludge Recovery" (Grinding Process) Eight Examples of Coolant Liquid Sludge Recovery

"Case Studies of Sludge Recovery" (Grinding Process) Eight Examples of Coolant Liquid Sludge Recovery

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[Product Catalog] Magnetic System / Sludge Recovery Device "FINE MAG"

[Product Catalog] Magnetic System / Sludge Recovery Device "FINE MAG"

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Super high magnetic force magnet system / Sludge recovery device "FINE MAG UK" (9000 Gauss)

Super high magnetic force magnet system / Sludge recovery device "FINE MAG UK" (9000 Gauss)

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[Product Catalog] Paper Filter Method / Sludge Recovery Device (Combination with Magnetic Method is also Possible)

[Product Catalog] Paper Filter Method / Sludge Recovery Device (Combination with Magnetic Method is also Possible)

PRODUCT
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Comprehensive Product Catalog: Coolant Treatment Equipment "Comprehensive Catalog"

Comprehensive Product Catalog: Coolant Treatment Equipment "Comprehensive Catalog"

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CCS3 product photo

The new product "Vehicle Count Sensor CCS3" enables efficient occupancy management of large parking lots.

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  • PRODUCT

Hotron Inc. has launched its new product, the "Vehicle Count Sensor CCS3"! This product is a ceiling-mounted sensor that combines infrared and radar technology. It reliably detects vehicles in both directions with a single unit, accommodating traffic during congestion and vehicle passing, thus achieving efficient occupancy management in large parking lots. Additionally, it can be utilized for exit warning purposes in addition to vehicle counting, contributing to the safe and smooth operation of parking facilities. 'Features' - Improved detection performance against changes in road surface during rainy weather by using both infrared and radar. - Equipped with IP67 waterproof and dustproof performance, making it effective even in salt damage areas. - Various settings can be configured from a dedicated app (for Android devices), with current settings easily understandable at a glance. - The base dimensions are the same as the previous model "CCS2," allowing for smooth replacement of existing equipment. *For more details, please refer to the product information, catalog download, or contact us.*

Oct 09, 2026

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Hyper CLT flooring panel

On September 15, we issued a press release for the hyper CLT flooring.

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  • PRODUCT

On September 15, 2026, we issued a press release regarding the wooden lightweight sheet "Hyper CLT Sheet." The Hyper CLT Sheet is a civil engineering sheet that utilizes CLT (Cross-Laminated Timber) stacked in an orthogonal direction. It can be used in various locations such as temporary roads, access routes, heavy machinery work yards, and material storage areas. The 5×10 version weighs approximately 230 kg, making it relatively lightweight and easy to install, remove, and relocate. Additionally, it offers environmental benefits such as reducing glare and metallic sounds typical of wood, as well as CO2 fixation. Furthermore, it can be proposed for the use of new technologies in public works as a **registered technology with the Ministry of Land, Infrastructure, Transport and Tourism "TH-250021-A."** Through this press release, we aim to expand the new wooden lightweight sheet that combines wood, NETIS, civil engineering, and CLT to more construction sites.

Oct 09, 2026

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Casting sand mold 3D printer prototype production

  • NEW
  • COMPANY

● The production time for cast prototypes can be shortened! Since model making is not required, the production time for prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly producing sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! Different products, such as similar shapes or varying dimensions, can be molded at the same time in one molding process. This allows for the verification of multiple types in a short period.

Oct 09, 2026

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Non-contact light beam touch sensor "HA-T Series"

【Catalog now available!】Energy-saving automatic door sensors "HA-T401/HA-T520"

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  • CATALOG

The "HA-T Series" is an energy-saving automatic door sensor that opens only for those who wish to enter, whether on a busy street or in a narrow passageway. The automatic door opens simply by bringing your hand close, addressing hygiene concerns even in facilities used by a large number of people. You can choose between "Non-vision Mount Type/HA-T401" and "Non-vision Built-in Type/HA-T520" depending on the application and installation location. 【Recommended for such places!】 ☑ Entrance facing a busy corridor ☑ Presence of counters or signs near the door ☑ Buildings facing narrow passages ☑ Buildings that prioritize aesthetics ☑ Hospitals and facilities that consider hygiene ☑ Large facilities with many doors 【Features】 ● Adaptable to various door types with four detection spot settings ● Reduces unnecessary opening and closing, contributing to energy-saving by minimizing wasteful power consumption ● Equipped with a light touch function, allowing the door to open and close just by waving your hand, ensuring hygiene ● Can also be used as a wide detection range non-vision infrared sensor ◎ For more details, please download the materials or contact us.

Oct 08, 2026

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Metal Crack Repair: MS Method for Repairing Cracks and Fractures in Machinery Equipment

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  • PRODUCT

Metal cracks are one of the concerns in equipment maintenance operations. Repairs using conventional welding methods often change the base material around the crack due to heat, leading to residual stress and deformation, which constantly carries the risk of "crack recurrence" and "secondary damage." Hinode Waterworks Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for the repair of metal cracks without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material at all. Repairs can be carried out even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

Oct 08, 2026

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