Metal Crack Repair: MS Method for Repairing Cracks and Fractures in Machinery Equipment

We will repair the cracks that have occurred in the metal without applying any heat. This is a crack repair that does not involve heat. It is a crack repair that does not cause any thermal distortion.

The "MS Method (Mechanical Stitch)" is a groundbreaking repair technique (Mechanical Stitching Method) that addresses metal cracks using mechanical methods. Since it does not apply any heat, there is no "thermal distortion." It prevents residual stress from occurring in other areas and also prevents secondary damage such as new cracks. Metal cracks are one of the concerns in equipment maintenance operations. In general welding repair methods, the base material around the crack changes due to heat, leading to residual stress and distortion, which always carries the risk of "crack recurrence" and "secondary damage." **Features of the MS Method** - No hardening or residual stress due to heat - Elimination of secondary damage - Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and achievements - Completion of construction in a short period → Does not significantly reduce the operating rate of equipment - Advantages in safety and environmental aspects → Since no fire is used, there is no impact on the operating rate of other equipment or the environment For more details, please contact us.

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Are you having trouble with the delivery date for your cast metal prototypes? "Casting Prototype Service!" for cast iron, aluminum castings, and stainless steel castings (lost wax casting)!

● The production time for casting prototypes can be shortened! Since model production is not required, the time needed to produce prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly creating sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! Different products, such as similar shapes or varying dimensions, can be modeled at the same time in one molding process. This allows for the verification of multiple types in a short period.

• Other food machinery

Fukuda Co., Ltd. has been pursuing leak detection for 60 years and is committed to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing properties. We will propose the appropriate testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

In civil engineering sites, there are many instances where temporary roads, access routes, heavy machinery work yards, and material storage areas use wooden boards. Hyper CLT boards are civil engineering materials that utilize wood CLT and can be introduced widely in civil engineering sites as a substitute for steel plates. Recently, about 100 Hyper CLT boards were introduced at actual civil engineering sites. As wooden boards, they are used for improving the ground environment, securing work pathways, protecting material storage areas, and preventing muddy conditions. Using them in a substantial quantity also contributes to creating overall pathways and securing workspaces on site. The 5×10 boards weigh approximately 230 kg, and the 5×20 boards weigh about 460 kg, making them lightweight and easy to handle with small machinery, thus reducing the burden of transportation, installation, and removal. Additionally, the unique properties of wood allow for easy proposals for glare reduction, noise reduction, and environmental considerations, which can effectively differentiate the site and enhance the company's image. As a registered technology with the Ministry of Land, Infrastructure, Transport and Tourism under NETIS "TH-250021-A," it is a material that can be easily utilized for creative ideas and safety measures in public works. We can accommodate civil engineering projects both within and outside Okayama Prefecture and propose usage tailored to site conditions. Please feel free to contact us for consultations or requests for materials. We look forward to your inquiries.

A "non-contact switch" that allows you to open and close doors simply by waving your hand, without directly touching the doorknob or switch! By adopting microwave technology, the risk of malfunction due to condensation in environments with temperature differences, such as cold storage warehouses, is significantly reduced. It reduces the risk of virus and bacterial infections in places where hygiene is a concern, such as food factories, hospitals, nursing facilities, and restaurant kitchens. 【Features】 ○ Reduces the risk of virus infection by allowing door operation without contact ○ Waterproof and dustproof (IP55 design), allowing the main unit to be washed with water (note: the wall surface (back side) is not applicable) ○ LED display and response sound allow for easy confirmation of detection status ○ Two pattern settings for one-shot and latch output are possible ○ The thinnest in the industry! Only 22mm thick! ◎ For more details, please download the catalog or contact us.

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding repair methods can cause changes in the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" and "secondary damage." Hinode Water Supply Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for the repair of metal cracks without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material with heat. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

Fukuda's new flagship model. - Masterless type (FLA-0200 series) - General type (FLA-0201 series) Two models of air leak testers. With the mastering correction function, high-precision measurements can be achieved in a short time. Please take a look at the catalog.