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  1. Home
  2. Resin/Plastic
  3. プラステコ 本社
  4. Injection Foam Molding: Achieving lightweight and high added value products with safe and cost-effective inert gas foam molding technology! Precise and stable injection of inert gases such as CO2 and N2 linked to the screw position is possible! The "Inert Gas Quantitative Supply Device" also enables high-precision injection control.
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  • Apr 08, 2024
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Apr 08, 2024

Injection Foam Molding: Achieving lightweight and high added value products with safe and cost-effective inert gas foam molding technology! Precise and stable injection of inert gases such as CO2 and N2 linked to the screw position is possible! The "Inert Gas Quantitative Supply Device" also enables high-precision injection control.

プラステコ プラステコ 本社
The "Inert Gas Quantitative Supply Device" from Plasteco Co., Ltd. enables the precise and stable supply of inert gas, which is essential for inert gas foaming molding. It has a proven track record in injection molding as well. Since gas can be injected uniformly from start to finish in conjunction with the measurement, there is no inconsistency in foaming. The gas volume is injected in relation to the screw position, rather than as a gross injection amount. It can be injected from corner to corner of the injection-molded product. With fine foaming using inert gas, the foaming agent is safe and inexpensive, achieving lightweight and high added value for the molded products! Control is facilitated by a large, easy-to-read screen (up to a 15-inch color touch panel) and can be linked to high-precision injection control as an option. We will provide optimal proposals tailored to your needs. Please feel free to contact us.
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[New Model] Supercritical Inert Gas Quantitative Supply Device [Compact & Large Screen]

Renewed with a new model! This is a gas supply device capable of precisely and stably supplying inert gases necessary for foam molding, such as carbon dioxide (CO2) and nitrogen (N2).

【Renewal & New Model Launch!】 - Smaller and lighter than the previous model - Equipped with a 12-inch large screen touch panel - Precise control of gas supply volume is possible through data linkage with various molding machines Foaming with CO₂ or N₂ experiences significant changes in bubble diameter and foaming conditions due to minor fluctuations in supply volume. Additionally, traditional pump methods using pressure control have seen supply volume fluctuate due to pressure changes at the gas injection point of the molding machine. Plasteco's supercritical inert gas quantitative supply device maintains a constant supply mass and automatically adjusts the supply pressure to follow the pressure at the supply point, enabling precise control of the supply volume at all times and achieving uniform and fine foaming. Furthermore, by precisely controlling the gas addition amount through data linkage (optional) with extrusion and injection molding machines, stabilization of foaming ratios and reduction in the weight of molded products become possible. It can accommodate a wide range of applications, from small flow rates for small molding machines to large flow rates for large molding machines, as well as RIM molding and other uses. It also supports flow control, high-pressure compatibility, and other options, making it suitable for various applications.

  • Extrusion Machine

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Consideration for people and the Earth: Supercritical MCF-RIM foamed molding (Reaction Injection Molding)

RIM foaming using inert gases. A technology that contributes to environmental conservation, enabling foaming of products that were previously unsuitable for foaming and creating reaction injection molded products that have never existed before.

**Characteristics of Supercritical Inactive Gas RIM Foaming Molding** - Bubbles are fine (a few micrometers) - High bubble density (over 10^9) - Weight reduction can be achieved with similar physical strength - Possesses high thermal insulation properties (low thermal conductivity) - Good high-frequency characteristics (low dielectric constant) - Fine-grained elastomer foaming - Good surface properties (control of skin layer is possible) - Control of independent and continuous bubbles is possible - Difficult to generate defects like shrinkage, allowing for flexible structural design of molded products such as ribs - Can shorten molding cycles - Does not use environmentally harmful foaming agents - No risks associated with explosive atmospheres - The cost of foaming agents is low

  • Injection Molding Machine

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Supercritical Inactive Gas Foaming Molding Technology

Please consult with us. We overturn the conventional wisdom of plastic! Environmentally friendly, high value-added foaming technology.

The "Supercritical Inert Gas Foaming Technology" is a high-value-added micro-foaming technology that considers both people and the environment. It does not have the explosiveness or flammability of hydrocarbon-based physical foaming agents, so there is no need to make the equipment explosion-proof. It is also free from the toxicity of chemical foaming agents and has no residual effects, making it excellent for recycling. Our company provides comprehensive support from raw materials to the entire molding equipment and the development of the molding process. Additionally, our foaming molding machines come standard with extrusion molding and RIM molding. If you are considering foaming molding, please feel free to contact us. 【Features】 ■ The foaming agent is non-explosive and non-flammable, eliminating the need for explosion-proof equipment. ■ It has a low global warming potential, taking the global environment into consideration. ■ It is non-toxic and has no residual effects, making it excellent for recycling. ■ It is capable of forming fine bubbles of several micrometers. ■ It can also be applied to foaming of crystalline resins, which were difficult to foam at high ratios with conventional methods. *For more details, please refer to the PDF materials or feel free to contact us.

  • Gas recovery/treatment equipment

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Stirring Dehumidifying Dryer DryTeco-S [For drying resins that are prone to sticking!]

All-in-one dehumidifying, drying, and transporting machine with stirring function suitable for drying resins that easily fuse and adhere, such as bioplastics.

Suitable for bio-plastics such as PLA and PHA! ● Compatible with resins that are prone to fusion and adhesion due to stirring function ● Low dew point honeycomb adsorption tower type ● All-in-one for dehumidification, drying, and transportation The DryTeco-S HCF series is a dryer that compactly integrates three functions: dehumidification, drying, and transportation. It is equipped with a stirring device to prevent pellet adhesion, making it suitable for various plastic materials, especially bio-plastics (PLA, PHA, PBS, etc.) and hygroscopic engineering plastics (PA, PC, PBT, PET, etc.). It consists of a Japanese-made honeycomb rotor adsorption tower and an all-stainless steel insulated drying hopper. Safety devices: power reverse phase detection, over-temperature prevention, inspection port safety switch.

  • Drying Equipment

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High-performance, high-pressure multipurpose pump [Plasteco] L.TEX series

For precise liquid delivery of various fluids, from low flow to high flow and from watery to high viscosity, trust the high-pressure multipurpose pump from Plasteco! [Easy maintenance]

Choose from types based on your application!! ● Pump only (for device integration) ● Integrated control unit This is a plunger pump that supports high-pressure liquid delivery up to 40MPa as standard. It has a proven track record in our flagship product, the "Supercritical Inert Gas Quantitative Supply System." We offer a wide range of models with maximum flow rates from 10mL/min to 1000mL/min, allowing you to select according to your usage purpose, from small flow rates suitable for research and experiments to large flow rates for mass production. In addition to standard specifications, we also have a rich selection of options to accommodate special specifications such as high-viscosity fluids, high-temperature fluids, slurries, and supercritical fluids. Please consult us regarding your desired flow rate, operating pressure, and fluid. With high durability and a simple structure, self-maintenance by customers is also easy.

  • Positive Displacement Pump

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Related catalog(3)

Plasteco Co., Ltd. Company Profile

Plasteco Co., Ltd. Company Profile

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Plasteco Business and Product Introduction

Plasteco Business and Product Introduction

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[New Model] Supercritical Inert Gas Quantitative Supply Device [Compact & Large Screen]

[New Model] Supercritical Inert Gas Quantitative Supply Device [Compact & Large Screen]

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Hyper CLT flooring panel

Supporting the Ground at Construction Sites | Utilizing Hyper CLT Mats

  • NEW
  • PRODUCT

In construction work, it is important not only to focus on the building itself but also to create a safe environment for construction vehicles and workers to move around. The Hyper CLT plywood is a lightweight wooden board that utilizes CLT. It can be used as temporary materials to support temporary roads, material delivery routes, heavy machinery work yards, material storage areas, and worker pathways, rather than as structural materials for buildings. The 5×10 board weighs approximately 230 kg, making it relatively lightweight and easy to install, remove, or relocate depending on site conditions. This allows for the boards to be moved in accordance with the progress of the construction, making it easier to effectively utilize limited space. Additionally, the natural texture of the wood blends well with construction sites in residential areas and around public facilities, contributing to considerations for metal noise and summer heat reflection. The Hyper CLT plywood is a registered technology under the Ministry of Land, Infrastructure, Transport and Tourism's NETIS system, designated as "TH-250021-A." It can be incorporated into highly public construction projects and exterior and earthworks, promoting the use of new technologies and environmental considerations. Wooden plywood, NETIS, civil engineering, CLT, lightweight wooden boards. A new option for temporary materials using wood is available for construction sites.

Oct 28, 2026

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Casting sand mold 3D printer prototype production

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  • CATALOG

● The production time for casting prototypes can be shortened! Since model production is not required, the time needed to create prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly producing sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! Different products, such as similar shapes or variations in dimensions, can be molded at the same time in a single molding process. This allows for the verification of multiple types in a short period.

Oct 28, 2026

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Casting sand mold 3D printer prototype production

  • NEW
  • CATALOG

● The production time for casting prototypes can be shortened! Since model production is not required, the time needed to create prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly producing sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! Different products, such as similar shapes or variations in dimensions, can be molded at the same time in one molding process. This allows for the verification of multiple types in a short period.

Oct 28, 2026

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Metal Crack Repair: MS Method for Repairing Cracks and Fractures in Machinery Equipment

  • NEW
  • PRODUCT

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding methods for repairs often change the base material around the crack due to heat, leading to residual stress and deformation, which constantly carries the risk of "crack recurrence" and "secondary damage." Hinode Waterworks Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for the repair of metal cracks without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material at all. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

Oct 27, 2026

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Metal Crack Repair: MS Method for Repairing Cracks and Fractures in Machinery Equipment

  • NEW
  • PRODUCT

Metal cracks are one of the concerns in equipment maintenance operations. Repairs using conventional welding methods often change the base material around the crack due to heat, leading to residual stress and deformation, which constantly carries the risk of "crack recurrence" and "secondary damage." Hinode Waterworks Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for the repair of metal cracks without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material at all. Repairs can be carried out even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

Oct 27, 2026

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