[Introduction of Case Studies for Problem Solving] Current Fit → Clearance Setting Improvement of Maintenance for Automotive Component Cutting Molds

We will introduce a case that solved the customer's issue of poor maintenance of molds used for current matching production!

Our company utilizes the precision mold processing technology cultivated in the manufacturing of precision molds for semiconductors to design and manufacture molds that can maintain a certain level of accuracy even when punches and dies are replaced as consumables. For molds in fields other than semiconductors, we can also provide proposals based on the know-how gained in the semiconductor industry, so if you have any issues with molds, please feel free to contact us. This time, we would like to introduce a case where we solved a customer's problem regarding a mold with poor maintainability due to its current matching production. 【Problem】 Poor maintainability of molds produced with current matching - In molds produced with current matching for punches and dies, even if one wants to replace either the punch or the die, they must purchase both the punch and die as a set. - It sometimes requires sending the entire mold set back to the mold manufacturer for punch and die replacement, making maintenance at the customer's site difficult. 【Solution】 Improved maintainability through appropriate clearance design + precision processing technology - By providing clearance for the punch and die and finishing them with micron-level precision, it became possible to replace them at the customer's site without current matching when either the punch or die wears out.

• Mold Design
• Processing Contract

Leave the processing of micron-level work to us!

We would like to outsource because it is difficult to achieve the required precision in-house. We do not have enough manufacturing capacity for parts processing. Do you have such concerns? With our core technology in precision mold processing, we can handle the machining of precision parts specified by your company.

• Plastic Mould

Fukuda Co., Ltd. has been pursuing leak detection for 60 years and is committed to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing properties. We will propose the appropriate testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

Fukuda Corporation has been pursuing leak detection for 60 years and is dedicated to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing performance. We will propose suitable testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

This is a collection of links to Fukuda's technical columns. It covers various topics related to leak tests and more... Please check the related links for more information.

In public works, not only the quality of the finished product but also safety measures, environmental considerations, and the use of new technologies are important efforts at the site. Hyper CLT panels are civil engineering materials that make it easy to explain these efforts to clients. They utilize wood CLT and can be widely used in access roads, worker pathways, material yards, and heavy machinery work areas. They are also characterized by the clarity of their intended purposes, such as addressing summer glare, noise reduction, CO2 fixation, and consideration for the landscape. Furthermore, Hyper CLT panels are registered as a technology under the Ministry of Land, Infrastructure, Transport and Tourism's NETIS system as "TH-250021-A." As a NETIS registered technology, they are also easy to incorporate into proposals for the use of new technologies and creative ideas. It goes beyond just "using wood" to being able to explain what effects were aimed for in addressing site challenges. This is the strength of Hyper CLT panels, which are also easily evaluated by government offices. As a new initiative combining civil engineering and CLT, their use in public works is expanding.

Air Leak Tester for Micro Volume Work 【FLZ-0220-A4+LPU-300】 This is the FLZ-0220, a separate type leak tester designed for controlling the pneumatic unit LPU-300. It features a high-performance controller "FLZ-0220" and an ultra-compact detection unit "LPU-300" that minimizes the piping volume to the limit, allowing it to be placed very close to the test specimen (inspection target: workpiece). This combination detects "micro leaks," which were previously buried in noise with conventional testers, with high precision and speed. The 【LPU-300 series】 is the smallest measurement unit in Fukuda's history, making it ideal for direct attachment to as small a workpiece as possible for measurement. It is possible to increase measurement sensitivity compared to standard all-in-one leak testers (depending on conditions). 【Features】 ■ Eliminates measurement noise to the extreme ■ Detection resolution is the highest precision in our company ■ Dedicated tester for small volume products Since the medium used for testing is air, there are no running costs.