Case Study: Company N / Solving the Issue of Coolant Sludge Recovery in Shaving and Gear Processing

(Cutting Gear Processing) Sludge Recovery Case Study (Company N) ▲ Fine particles mixed in the recovered oil-based coolant, causing cutter wear!

This is a case study on solving issues related to coolant sludge recovery in gear machining. We hope this reference material will be helpful for those facing similar concerns. - Company Name: Company N - Challenge: "Fine particles are mixed into the recovered oil-based coolant, causing wear on pumps and cutters!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ Please also refer to the product catalog for "(Gear Machining) FINE MAG / KS Type." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

Shaving processing and gear processing" is ideal for sludge recovery in coolant! "FINE MAG/KS type

Are you facing these issues with shaving processing and gear processing? ▲ Struggling with degreasing work! ▲ Rubber rollers are getting damaged by chips! The "FINE MAG/KS type" solves these challenges. (Different magnetic drum) A magnetic drum with high surface hardness and flatness supports long life even in shaving processing. (Different squeezing roller) Made from a newly developed material that is less prone to chip accumulation, with improved oil resistance. It provides stable squeezing effects over a long period. ★ For details, please refer to the "Product Catalog." ☆ Also check out the "Gear Processing / Case Studies" (from Company N). ☆ We can collaborate with the manufacturer to provide proposals based on usage conditions and installation environments.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

Optimal for sludge recovery in coolant liquid for ultra-hard and ultra-precision grinding processing! 'FINE MAG/UK Type'

Do you have any of these concerns? ▲ Struggling with the recovery of sludge that is difficult to magnetize ▲ How can I recover fine powder sludge? The "FINE MAG/UK type" solves these issues. (Main Features) 〇 High magnetic force of 9000 Gauss (drum surface) 〇 Effective in recovering sludge that is difficult to magnetize (such as from ultra-hard tool grinding) 〇 Effective in recovering fine sludge (from honing, lapping, electrical discharge machining, ultra-finishing), etc. The "FINE MAG/UK," capable of generating a high magnetic field, has great potential as a recovery device for fine magnetic metal powders. It can be used not only for chip removal generated in parts processing but also for recovering raw materials and removing impurities from fine particles, among other applications beyond grinding sludge removal. ★ For more details, please refer to the "Product Catalog." ☆ Please also check the "Grinding Processing / Problem-Solving Case Studies" (for Company T). ☆ We can collaborate with the manufacturer to provide proposals based on usage conditions and installation environments.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

Optimal for sludge recovery in coolant liquids during cutting processes! "FINE MAG/KS type"

(This is for cutting processing) Perfect for those who have the following concerns. ▲ High defect rate! ▲ High-pressure pumps and nozzles are prone to clogging! The main cause is "sludge in the tank." The "FINE MAG/KS type" solves these issues. (Main features) 〇 Sludge recovery rate of over 90% (by weight) 〇 No consumables required 〇 Sludge condition is dry, etc. (Technologies that achieve this) 1. Magnet arrangement designed for chips 2. Special hardening treatment on the drum surface 3. Forced drive type squeezing roller, etc. ★ For more details, please refer to the "Product Catalog." ☆ Please also check "Cutting Processing / Problem-Solving Case Studies" (Company I / Company IJ). ☆ We can collaborate with manufacturers to provide proposals based on usage conditions and installation environments.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

Optimal for sludge recovery of grinding coolant! "FINE MAG/K Type"

The magnet drum is different! Even if the magnetic force is increased, if the drum surface gets scratched, sludge cannot be scraped off. To maintain stable performance even after long-term use, we apply a special hardening treatment to the surface of the magnet drum, preventing scratches (patent obtained). ◆ The dewatering roller is different! - It consistently demonstrates stable dewatering without slipping. ◆ The cleanliness is different! - The magnetic force on the drum surface is 16% higher compared to our conventional products. - Stable product quality and reduced tank cleaning frequency. 〇 Regarding the collection of sludge from "grinding processing" coolant, please also take a look at the three case studies of "problem-solving examples (Company A / Company I / Company N)." ★ For more details, please refer to the "Product Catalog"! ☆ In collaboration with the manufacturer, we can provide proposals based on usage conditions and installation environments.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

To create a safe and easy-to-work civil engineering site, it is important not only to consider heavy machinery and construction methods but also to prepare the "footing" that is used every day. Muddy or uneven pathways and access roads that are difficult for vehicles to navigate can impact work efficiency and safety. Hyper CLT mats are civil engineering CLT materials that utilize wood CLT. They can be used in various locations on site, such as temporary roads, access roads, material yards, temporary parking lots, worker pathways, and around break areas. They can be laid only where needed and can be differentiated from steel plates. The 5×10 mat weighs approximately 230 kg, and the 5×20 mat weighs about 460 kg, making them lightweight and easy to install and remove even with small machinery. Additionally, they offer added value such as glare and noise reduction typical of wood, CO2 fixation, and consideration for the landscape. This is a technology registered with the Ministry of Land, Infrastructure, Transport and Tourism under NETIS, with the registration number "TH-250021-A." It is a new wooden mat that enhances the quality of the site from the ground up, addressing safety measures, environmental considerations, and creative ingenuity.

We handle primary lithium batteries manufactured by EVE Energy. In addition to Li-SOCl2 batteries (lithium thionyl chloride) and Li-MnO2 batteries (lithium manganese dioxide), we offer a wide range of products including battery capacitors (SPC) that provide instantaneous high current, as well as ER+SPC solutions that combine primary batteries and capacitors. The nominal voltage for all of them is 3.6V. 【Applications】 - Smart meters - IoT devices, security devices, etc. Since specifications vary by model number, please let us know your application and usage environment, and we will suggest a model number that meets your requirements. For specific specifications, please refer to the manufacturer's datasheet.

■Many new products introduced in this revised edition! - Added lightweight types and design rails for movable partitions - Added frame-fit doors, fire doors, and lightweight large doors for door products - Added oral sonic panels for factory partitions - Added remote cabins and creative booths for office furniture, resulting in a more comprehensive and updated general catalog. *For more details, please refer to the PDF materials or feel free to contact us.

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding methods for repairs often change the base material around the crack due to heat, leading to residual stress and deformation, which constantly carries the risk of "crack recurrence" and "secondary damage." Hinode Waterworks Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for the repair of metal cracks without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material at all. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

CLT, which has been widely adopted in the construction field, is now expanding its applications into the civil engineering sector. The "Hyper CLT Mats" are civil engineering CLT products that utilize wood CLT as temporary materials. Traditionally, steel plates have been the mainstream choice for temporary roads, access routes, and heavy machinery yards. The Hyper CLT Mats introduce a new option of "wood" to that market. The 5x10 mats weigh approximately 230 kg, making them lightweight and easy to install and remove with small machinery, with a maximum capacity of 40 mats on a 10-ton truck. They also have advantages in terms of workability and transportation efficiency. Moreover, they offer added value that can only be achieved with wood, such as glare reduction, noise control, CO2 fixation, and consideration for aesthetics. This product is expected to be a new proposal for not only construction companies but also building material firms, lumber companies, and material trading companies. It is a registered technology with the Ministry of Land, Infrastructure, Transport and Tourism under NETIS, with the registration number "TH-250021-A." The use of wood is not limited to construction anymore. The utilization of Hyper CLT Mats is expanding as a new market that connects civil engineering and wood.