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  3. ヤマナカゴーキン
  4. We will be exhibiting at INTERMOLD2024 (Nagoya).
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  • Jun 07, 2024
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Jun 07, 2024

We will be exhibiting at INTERMOLD2024 (Nagoya).

ヤマナカゴーキン ヤマナカゴーキン
We will be exhibiting at "INTERMOLD Nagoya," which will be held from June 26 (Wednesday) to June 28 (Friday), 2024, at Port Messe Nagoya. We have prepared a wealth of useful information, and all our staff are looking forward to your visit, so please come and see us. <Exhibited Products and Services> ◎ "Smart Die Set" for one-touch abnormality detection ◎ "Monitoring Solution" that visualizes processing points ◎ "High Value-Added Cold Forging Technology" created from over 60 years of history and new ideas ◎ CAE software "DEFORM" that supports all processing stages For more details about the exhibition overview and the exhibited products and services, please check the related links.
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Details of INTERMOLD Nagoya and Exhibits

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Precision forged molds (cold forging, warm/hot/cold combined forging, etc.)

We provide high-precision, high-performance molds!

At Yamanaka Gokin, we specialize in the production of precision cold forging molds, as well as warm, hot, and cold composite forging molds, non-ferrous metal forging molds, and flow forming molds, tailored to various forming processes. 【Features】  ◎ Cold Forging   - High precision and high strength  ◎ Warm, Hot, and Cold Composite Forging   - Accommodates complex shapes   - Achieves large net shapes  ◎ Non-Ferrous Metal Forging   - Realizes lightweight and energy savings   - Accommodates complex shapes  ◎ Flow Forming   - Accommodates complex shapes such as tooth profiles

  • Press Dies

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Bolt-type piezoelectric load sensor "PiezoBolt"

Visualizing processing points! Load sensors that enable real-time anomaly detection.

PiezoBolt is a load sensor that incorporates a piezoelectric sensor unit embedded within a bolt that meets JIS standards. By utilizing the piezoelectric effect, which generates voltage when force (pressure) is applied, it is capable of measuring minute changes in load. When combined with a measurement system, it enables real-time monitoring of equipment and tools, as well as anomaly detection. ◎ High Sensitivity Excellent responsiveness, allowing for highly sensitive measurements. ◎ Ease of Use Compliant with JIS standard bolt sizes, it can be installed directly in place of existing bolts for measurement. ◎ Durability With a dust and water protection rating equivalent to IP65, it can be used up to 80°C. A high-performance sensor suitable for mass production environments. ◎ Flexibility The piezoelectric element responds to axial forces, detecting changes not only in compression but also in tension.

  • Other measurement, recording and measuring instruments
  • others

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Various processing steps can be analyzed with a single CAE software! 【DEFORM】

It is possible to analyze various manufacturing processes such as plastic processing, heat treatment, cutting, and forging.

DEFORM is a manufacturing CAE software that utilizes cutting-edge numerical computation technology to simulate various processing phenomena on a computer, such as the flow of metal materials, load conditions on tools, deformation due to heat treatment, and chip prediction during cutting. 【Manufacturing processes that can be analyzed with DEFORM】 ◎ Cold, hot, and warm forging ◎ Cutting (turning, milling, drilling, etc.) ◎ Heat treatment (quenching, carburizing, etc.) ◎ Sheet forming and sheet forging ◎ Roll forming ◎ Extrusion ◎ Plastic fastening ◎ Cogging

  • Other analyses
  • Other production management systems

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"DEFORM" supports the process design of forging and plate forging/mold design.

It is a CAE software that can analyze various changes due to processing, such as the material flow of metals and the stress state of molds in metal processing, including forging and plate forging.

DEFORM is a CAE software that can analyze various changes caused by processing, such as the flow of metal materials and the stress state of molds in metal processing, including forging and sheet forging. By predicting issues that may occur during processing in advance, it reduces prototype labor and costs. 【Manufacturing Processes Analyzed by DEFORM】 ◎ Forging (cold, hot, warm) ◎ Sheet forging ◎ Sheet forming (press processing) ◎ Cutting ◎ Heat treatment ◎ Roll forming ◎ Extrusion ◎ Joining (riveting, welding, FSW) ◎ Metal additive manufacturing 【Features】 ◎ Diverse Analysis Functions From features that allow beginners in CAE software to easily perform analyses to functions that assist experienced users in enhancing and streamlining their analysis tasks, DEFORM is equipped with a variety of capabilities. ◎ Comprehensive Support System We not only assist with software usage but also solve problems related to plastic processing. Our dedicated staff supports customers based on the technology cultivated as a forging die manufacturer. ◎ Extensive Track Record We have been adopted by customers in various fields, including automotive, steel, aerospace, and electronics. Additionally, there are many implementations in universities and public institutions.

  • Stress Analysis

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Case studies of utilizing "load sensors" to solve various challenges in production sites.

Just replace the fastening bolts! With easy implementation, we support solutions for various on-site issues such as reducing defect rates, improving work processes, and detecting damage!

This document introduces cases where the load sensor "PiezoBolt" has been utilized to solve various challenges in production sites. It includes a total of 14 cases, such as improving the quality of machined surfaces and reducing defect rates through machine learning, detecting vibrations during cutting, and visualizing tool conditions. The monitoring results and operational methods are explained in detail according to different issues, making it a useful reference for improving productivity. 【Contents (partial)】 ■ Improving the quality of machined surfaces and reducing defect rates through machine learning ■ Detecting vibrations during cutting and visualizing tool conditions ■ Reducing downtime through automatic adjustment of blocked forged products ■ Detecting abnormalities in mold cracking and optimizing mold replacement timing! ■ Determining mold installation accuracy through "dry runs"! Reducing trial run costs *For more details, please refer to the PDF document or feel free to contact us.

  • Other security and surveillance systems

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Visualizing the production site with load sensors! "Monitoring Solution"

Quickly detect abnormalities in the manufacturing site and respond swiftly with accurate understanding of the causes!

Using the piezoelectric load sensor "PiezoBolt," we measure loads and analyze phenomena occurring at "processing points" that were previously unseen. Based on the analysis results, we identify precursors to the occurrence of defective products and implement countermeasures against defects. This solution addresses various challenges in the production site, including equipment maintenance and anomaly detection. 【Monitoring Examples in Forging】 ■ Detection of mold cracks ■ Prediction of punch wear and lifespan ■ Evaluation of lubricating oil 【Monitoring Examples in Press Forming】 ■ Detection of punch breakage ■ Prediction of foreign object embedding ■ Detection of scrap accumulation ■ Equipment maintenance for press machines 【Monitoring Examples in Cutting】 ■ Detection of cutting tool defects 【Monitoring Examples in Casting】 ■ Detection of abnormalities in casting formation *For more details, please refer to the PDF document or feel free to contact us.

  • Other electronic measuring instruments

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Method development that achieves low cost and shortens the forging process.

We will combine our experience in design technology with advanced CAE utilization techniques to explore and propose various ideas in a short period of time.

Our company identifies existing problems and potential issues, and conducts "process development" to find the most suitable and ideal forms and processing methods. In cutting, grinding, electrical, and finishing processes, we continuously practice the accumulation and transmission of know-how to improve mold accuracy and lifespan. We solve concerns such as wanting to improve productivity, engage in IoT, reduce costs, or develop new forged parts. [Features] - Accumulated know-how in mold manufacturing since our founding - Integration of advanced CAE technology - Achieving low costs and shortening forging processes *For more details, please refer to the related links or feel free to contact us.

  • Processing Contract

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Related catalog(7)

Engineering design

Engineering design

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[Information] Basic Knowledge of CAE Analysis and Case Studies by Processing Process

[Information] Basic Knowledge of CAE Analysis and Case Studies by Processing Process

TECHNICAL
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Visualizing processing points! Monitoring solution

Visualizing processing points! Monitoring solution

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Die set (obstruction die set / hydraulic obstruction die set / high-precision die set / smart die set)

Die set (obstruction die set / hydraulic obstruction die set / high-precision die set / smart die set)

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Supports various metal processing such as forging, cutting, and heat treatment! CAE software "DEFORM"

Supports various metal processing such as forging, cutting, and heat treatment! CAE software "DEFORM"

PRODUCT
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Precision forged molds (cold forging, warm/hot/cold combined forging, etc.)

Precision forged molds (cold forging, warm/hot/cold combined forging, etc.)

PRODUCT
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[Data] Case Studies of Monitoring Solution Utilization

[Data] Case Studies of Monitoring Solution Utilization

TECHNICAL
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Automobiles and Transportation Equipment
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When the sensor detects a car, it notifies pedestrians of the car's departure with the light of a rotating beacon!

Perfect for entrances and exits of parking lots and stores! Notify pedestrians of vehicle departures with the light from the rotating beacon! Here is a proposal for a departure warning sensor!

  • NEW
  • CATALOG

[To the owners of parking lots and parking lot construction companies] "I'm worried about the possibility of colliding with pedestrians when exiting the parking lot..." Among vehicle entrances to parking lots, stores, residences, and factories, those facing sidewalks or roadways are particularly prone to dangerous incidents such as collisions with pedestrians or between vehicles. To alleviate such concerns, Hotron proposes a [Vehicle Exit Warning Sensor] that detects vehicle departures at various sites and alerts the surroundings with LED lights and buzzers. The system consists of a simple configuration of "Sensor" + "Controller" + "Switching Power Supply (24V)" + "LED Rotating Light." *When using the exit warning system, we kindly ask customers to arrange for the switching power supply (24V), LED rotating light, control panel, circuit breaker, etc. Since it can be retrofitted, it can also be used for existing parking lot entrances. [Contents Included] ○ Vehicle Exit Warning System Configuration ○ Comparison Table of Exit Warning Sensors ○ Four Modes ○ Wide Range of Applications ○ Customer Feedback ○ Appearance Diagram / Specifications ◎ For more details, please contact us or download the catalog.

Dec 26, 2025

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Product Information: Auto Pressure Controller "SLA/SLAMf Series"

  • NEW
  • PRODUCT

Automate pressure control and use it as a pressure/back pressure regulator! The Auto Pressure Controller "SLA/SLAMf Series" is equipped with a wealth of options and features. By combining the SLA/SLAMf Series with mass flow controllers and meters, you can achieve consistency in control (process) with the advantages of a single platform. The SLA/SLAMf Series uses a primary flow calibration system that is traceable to international standards, characterized by high precision, long-term stability of the zero point, and excellent reproducibility based on our superior measurement systems and methods. Applications: ■ Thin film processes ■ Catalyst research and pilot processes in chemical and petrochemical industries ■ Laboratory and analytical systems ■ Fuel cell technology ■ Life sciences bioreactors

Dec 26, 2025

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Non-contact light beam touch sensor 'HA-T401'

Recommended for infection control! Introduction of non-contact sensors for facilities.

  • NEW
  • COMPANY

In recent times, there has been a growing interest in infection control measures and facility hygiene management. Our company offers non-contact sensor products that are recommended for commercial facilities, food factories, and nursing and caregiving facilities. 【Sensors for Automatic Doors】 ● Light Touch Sensor HA-T401 … When you wave your hand in front of the automatic door, the sensor detects the movement and opens or closes the door. It is recommended for making doors that use touch switches non-contact. ● Hand Wave Sensor PF-R5, PF-U2, DHS-1 … Opens and closes the automatic door by waving your hand in front of the sensor. ● Foot Switch PF-01S/01D/03S/05 … Opens and closes the automatic door by placing your foot in the opening. 【Access Control System】 ● Face Recognition + Unmanned Temperature Measurement DS Series … Capable of detecting mask-wearing and measuring body temperature simultaneously with face recognition. ● Automatic Disinfectant Spray Dispenser PHW-03B … Automatically sprays disinfectant when you wave your hand in front of the sensor. 【Nursing and Care Sensors】 ● Infrared Bed Exit Sensor "Just Place It Pole-kun" … This bed exit sensor is installed next to the bed and alerts via nurse call when the subject enters the detection range. ◎ For more details, please download the catalog or contact us.

Dec 26, 2025

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Basic Knowledge of Thin Film Technology: "Glass Coating"

Basic Knowledge of Thin Film Technology: "Glass Coating"

  • NEW
  • PRODUCT

A world where miniaturization and high performance are advancing daily. Mobile phones now have features that were unimaginable just a few years ago. The realization of such high performance is thanks to thin film technology, which is utilized in a wide range of applications as follows: 【Applications of Thin Film Technology】 - Microelectronics - Anti-reflective coatings for glass - Antibacterial metal coatings for medical devices - Flexible solar cells Thin film technology is defined as "the process of creating, coating, and processing thin film materials on a substrate surface." We are currently publishing basic knowledge materials on glass coatings for the glass industry! ⚫ Glass Coatings ⚫ What is Low-E Glass? ⚫ Laminating and Materials of Low-E Coatings ⚫ Application Requirements ⚫ What is Low-E Coating Technology? ⚫ Glass Coating Market Please take a moment to read it. https://mono.ipros.com/news/detail/129167/

Dec 26, 2025

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Notice of Year-End and New Year Holidays for the STJ Group in 2025

  • NEW
  • COMPANY

Thank you very much for your continued support. At STJ Group (Santec Telecom Japan Co., Ltd. and STJ Rentech Co., Ltd.), we regret to inform you that our year-end and New Year holiday schedule will be as follows. We apologize for any inconvenience this may cause and appreciate your understanding. ■ Year-End and New Year Holiday Schedule From Tuesday, December 30, 2025, to Sunday, January 4, 2026 * Last acceptance date for the year: Thursday, December 25 * Last shipping date for the year: Friday, December 26 * Monday, December 29, is the last business day of the year. Inquiries and consultations will be accepted. ■ Business Resumption Date Starting Monday, January 5, 2026 During this period, we anticipate significant delays in sales and other responses due to manufacturer holidays. We apologize for any inconvenience and appreciate your understanding. Regarding inquiries made via the web, we will respond after Monday, January 5, 2026. Thank you for your understanding in advance. Our website will still be available for use during the holiday period. We look forward to your continued patronage next year.

Dec 25, 2025

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