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  3. ヤマナカゴーキン
  4. We will be exhibiting at INTERMOLD2024 (Nagoya).
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  • Jun 07, 2024
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Jun 07, 2024

We will be exhibiting at INTERMOLD2024 (Nagoya).

ヤマナカゴーキン ヤマナカゴーキン
We will be exhibiting at "INTERMOLD Nagoya," which will be held from June 26 (Wednesday) to June 28 (Friday), 2024, at Port Messe Nagoya. We have prepared a wealth of useful information, and all our staff are looking forward to your visit, so please come and see us. <Exhibited Products and Services> ◎ "Smart Die Set" for one-touch abnormality detection ◎ "Monitoring Solution" that visualizes processing points ◎ "High Value-Added Cold Forging Technology" created from over 60 years of history and new ideas ◎ CAE software "DEFORM" that supports all processing stages For more details about the exhibition overview and the exhibited products and services, please check the related links.
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Details of INTERMOLD Nagoya and Exhibits

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Precision forged molds (cold forging, warm/hot/cold combined forging, etc.)

We provide high-precision, high-performance molds!

At Yamanaka Gokin, we specialize in the production of precision cold forging molds, as well as warm, hot, and cold composite forging molds, non-ferrous metal forging molds, and flow forming molds, tailored to various forming processes. 【Features】  ◎ Cold Forging   - High precision and high strength  ◎ Warm, Hot, and Cold Composite Forging   - Accommodates complex shapes   - Achieves large net shapes  ◎ Non-Ferrous Metal Forging   - Realizes lightweight and energy savings   - Accommodates complex shapes  ◎ Flow Forming   - Accommodates complex shapes such as tooth profiles

  • Press Dies

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Bolt-type piezoelectric load sensor "PiezoBolt"

Visualizing processing points! Load sensors that enable real-time anomaly detection.

PiezoBolt is a load sensor that incorporates a piezoelectric sensor unit embedded within a bolt that meets JIS standards. By utilizing the piezoelectric effect, which generates voltage when force (pressure) is applied, it is capable of measuring minute changes in load. When combined with a measurement system, it enables real-time monitoring of equipment and tools, as well as anomaly detection. ◎ High Sensitivity Excellent responsiveness, allowing for highly sensitive measurements. ◎ Ease of Use Compliant with JIS standard bolt sizes, it can be installed directly in place of existing bolts for measurement. ◎ Durability With a dust and water protection rating equivalent to IP65, it can be used up to 80°C. A high-performance sensor suitable for mass production environments. ◎ Flexibility The piezoelectric element responds to axial forces, detecting changes not only in compression but also in tension.

  • Other measurement, recording and measuring instruments
  • others

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Various processing steps can be analyzed with a single CAE software! 【DEFORM】

It is possible to analyze various manufacturing processes such as plastic processing, heat treatment, cutting, and forging.

DEFORM is a manufacturing CAE software that utilizes cutting-edge numerical computation technology to simulate various processing phenomena on a computer, such as the flow of metal materials, load conditions on tools, deformation due to heat treatment, and chip prediction during cutting. 【Manufacturing processes that can be analyzed with DEFORM】 ◎ Cold, hot, and warm forging ◎ Cutting (turning, milling, drilling, etc.) ◎ Heat treatment (quenching, carburizing, etc.) ◎ Sheet forming and sheet forging ◎ Roll forming ◎ Extrusion ◎ Plastic fastening ◎ Cogging

  • Other analyses
  • Other production management systems

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"DEFORM" supports the process design of forging and plate forging/mold design.

It is a CAE software that can analyze various changes due to processing, such as the material flow of metals and the stress state of molds in metal processing, including forging and plate forging.

DEFORM is a CAE software that can analyze various changes caused by processing, such as the flow of metal materials and the stress state of molds in metal processing, including forging and sheet forging. By predicting issues that may occur during processing in advance, it reduces prototype labor and costs. 【Manufacturing Processes Analyzed by DEFORM】 ◎ Forging (cold, hot, warm) ◎ Sheet forging ◎ Sheet forming (press processing) ◎ Cutting ◎ Heat treatment ◎ Roll forming ◎ Extrusion ◎ Joining (riveting, welding, FSW) ◎ Metal additive manufacturing 【Features】 ◎ Diverse Analysis Functions From features that allow beginners in CAE software to easily perform analyses to functions that assist experienced users in enhancing and streamlining their analysis tasks, DEFORM is equipped with a variety of capabilities. ◎ Comprehensive Support System We not only assist with software usage but also solve problems related to plastic processing. Our dedicated staff supports customers based on the technology cultivated as a forging die manufacturer. ◎ Extensive Track Record We have been adopted by customers in various fields, including automotive, steel, aerospace, and electronics. Additionally, there are many implementations in universities and public institutions.

  • Stress Analysis

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Case studies of utilizing "load sensors" to solve various challenges in production sites.

Just replace the fastening bolts! With easy implementation, we support solutions for various on-site issues such as reducing defect rates, improving work processes, and detecting damage!

This document introduces cases where the load sensor "PiezoBolt" has been utilized to solve various challenges in production sites. It includes a total of 14 cases, such as improving the quality of machined surfaces and reducing defect rates through machine learning, detecting vibrations during cutting, and visualizing tool conditions. The monitoring results and operational methods are explained in detail according to different issues, making it a useful reference for improving productivity. 【Contents (partial)】 ■ Improving the quality of machined surfaces and reducing defect rates through machine learning ■ Detecting vibrations during cutting and visualizing tool conditions ■ Reducing downtime through automatic adjustment of blocked forged products ■ Detecting abnormalities in mold cracking and optimizing mold replacement timing! ■ Determining mold installation accuracy through "dry runs"! Reducing trial run costs *For more details, please refer to the PDF document or feel free to contact us.

  • Other security and surveillance systems

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Visualizing the production site with load sensors! "Monitoring Solution"

Quickly detect abnormalities in the manufacturing site and respond swiftly with accurate understanding of the causes!

Using the piezoelectric load sensor "PiezoBolt," we measure loads and analyze phenomena occurring at "processing points" that were previously unseen. Based on the analysis results, we identify precursors to the occurrence of defective products and implement countermeasures against defects. This solution addresses various challenges in the production site, including equipment maintenance and anomaly detection. 【Monitoring Examples in Forging】 ■ Detection of mold cracks ■ Prediction of punch wear and lifespan ■ Evaluation of lubricating oil 【Monitoring Examples in Press Forming】 ■ Detection of punch breakage ■ Prediction of foreign object embedding ■ Detection of scrap accumulation ■ Equipment maintenance for press machines 【Monitoring Examples in Cutting】 ■ Detection of cutting tool defects 【Monitoring Examples in Casting】 ■ Detection of abnormalities in casting formation *For more details, please refer to the PDF document or feel free to contact us.

  • Other electronic measuring instruments

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Method development that achieves low cost and shortens the forging process.

We will combine our experience in design technology with advanced CAE utilization techniques to explore and propose various ideas in a short period of time.

Our company identifies existing problems and potential issues, and conducts "process development" to find the most suitable and ideal forms and processing methods. In cutting, grinding, electrical, and finishing processes, we continuously practice the accumulation and transmission of know-how to improve mold accuracy and lifespan. We solve concerns such as wanting to improve productivity, engage in IoT, reduce costs, or develop new forged parts. [Features] - Accumulated know-how in mold manufacturing since our founding - Integration of advanced CAE technology - Achieving low costs and shortening forging processes *For more details, please refer to the related links or feel free to contact us.

  • Processing Contract

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Related catalog(7)

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[Information] Basic Knowledge of CAE Analysis and Case Studies by Processing Process

[Information] Basic Knowledge of CAE Analysis and Case Studies by Processing Process

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Visualizing processing points! Monitoring solution

Visualizing processing points! Monitoring solution

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Die set (obstruction die set / hydraulic obstruction die set / high-precision die set / smart die set)

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Supports various metal processing such as forging, cutting, and heat treatment! CAE software "DEFORM"

Supports various metal processing such as forging, cutting, and heat treatment! CAE software "DEFORM"

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Precision forged molds (cold forging, warm/hot/cold combined forging, etc.)

Precision forged molds (cold forging, warm/hot/cold combined forging, etc.)

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[Data] Case Studies of Monitoring Solution Utilization

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Automobiles and Transportation Equipment
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Notice of Golden Week Holiday Closure

  • NEW
  • OTHER

Thank you very much for your continued support. We, at Marpos Co., Ltd., regret to inform you that we will be closed during the following period. Closure Period: From Saturday, April 25, 2026, to Wednesday, May 6, 2025. Inquiries received during the closure period will be answered sequentially after Thursday, May 7. We apologize for any inconvenience this may cause and appreciate your understanding.

Apr 13, 2026

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Notice of Closure During the 2026 Golden Week Period

  • NEW
  • COMPANY

We would like to inform you about the business hours during the GW period, as well as order, shipping, and support services. Please download the PDF to check the schedule. ■ Regarding Orders 1) Orders can be placed at any time on the 【FOSS WEBSHOP】. Stock will be prioritized. 2) Please specify your "desired delivery date" when placing an order. 3) Due to expected high order volume and shipping delays before and after the holiday, please make your requests with ample time. ■ Regarding Customer Support For any malfunctions or issues during the holiday... Customers with maintenance contracts should contact the dedicated number for after-hours support. Other customers can reach us via email. Please provide details such as "model name," "serial number," "symptoms," and "contact person's name." Our customer support will contact you in the order of receipt. E-Mail: service@foss.co.jp

Apr 13, 2026

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[Cast Iron Repair] We will repair cracks that have occurred in metal equipment without applying heat.

  • NEW
  • CATALOG

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact on the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

Apr 13, 2026

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【Metal Crack Repair】We repair cracks in metal products without applying heat.

  • NEW
  • CATALOG

The "Mechanical Stitch Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact to the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

Apr 13, 2026

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SPACECOOL will exhibit at the comprehensive exhibition for electrical materials and housing equipment, "Jumbo Surprise Exhibition," at two locations in Tokyo and Osaka.

  • NEW
  • COMPANY

SPACECOOL Inc., which researches, develops, and sells the radiation cooling material "SPACECOOL" that releases heat into space to achieve zero-energy cooling, will exhibit at the "Jumbo Surprise Exhibition," a comprehensive trade fair for electrical materials and housing equipment, held at Tokyo Big Sight from April 17 (Friday) to April 18 (Saturday), 2026, and at Intex Osaka from April 24 (Friday) to April 25 (Saturday), 2026. This material is a new technology that enables zero-energy cooling by converting heat into infrared radiation and releasing it into space, without using any external power. By implementing it in outdoor air conditioning units and outdoor electrical equipment, it helps suppress internal temperature rises, contributing to stable operation of devices and reduction of air conditioning energy consumption, and is being recognized as a new carbon-neutral technology. Its energy-saving performance has been acknowledged, and this material received the 2025 Energy Conservation Award. When you visit the venue, please stop by our booth. Our booth number is 972 (common for both Tokyo and Osaka). We will continue to work towards expanding the social implementation of SPACECOOL to contribute to the stable operation of outdoor equipment and air conditioning units, as well as to reduce air conditioning energy consumption and CO2 emissions.

Apr 13, 2026

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