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  6. Bolt-type piezoelectric load sensor "PiezoBolt"

Bolt-type piezoelectric load sensor "PiezoBolt"

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last updated:Oct 23, 2023

ヤマナカゴーキン
ヤマナカゴーキン
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Visualizing processing points! Load sensors that enable real-time anomaly detection.

PiezoBolt is a load sensor that incorporates a piezoelectric sensor unit embedded within a bolt that meets JIS standards. By utilizing the piezoelectric effect, which generates voltage when force (pressure) is applied, it is capable of measuring minute changes in load. When combined with a measurement system, it enables real-time monitoring of equipment and tools, as well as anomaly detection. ◎ High Sensitivity Excellent responsiveness, allowing for highly sensitive measurements. ◎ Ease of Use Compliant with JIS standard bolt sizes, it can be installed directly in place of existing bolts for measurement. ◎ Durability With a dust and water protection rating equivalent to IP65, it can be used up to 80°C. A high-performance sensor suitable for mass production environments. ◎ Flexibility The piezoelectric element responds to axial forces, detecting changes not only in compression but also in tension.

    Other measurement, recording and measuring instrumentsothers
アートボード

Bolt-type piezoelectric load sensor "PiezoBolt"

アートボード 14@3x.png
アートボード 14@3x.png
  • Related Link - https://www.yamanaka-eng.co.jp/business/sensor/mon…

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basic information

◎Bolt sizes are M6, M8, M10, M12, M16, M20 Customization is also possible upon request. ◎On-site measurement and rental services are also available.

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Applications/Examples of results

【Examples of Implementing Companies】 Implementation is progressing mainly among companies engaged in mass production of parts using manufacturing processes such as sheet forming, sheet metal, forging, injection, casting, and machining in the automotive and electrical/electronic fields. 【Implementation Cases】 - Mold crack detection - Punch break detection - Abnormality detection in casting formation - Tool damage prediction detection - Detection of scrap generation - Visualization of lubrication performance and so on.

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Visualizing processing points! Monitoring solution

Visualizing processing points! Monitoring solution

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We will be exhibiting at INTERMOLD2024 (Nagoya).

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We will be exhibiting at "INTERMOLD Nagoya," which will be held from June 26 (Wednesday) to June 28 (Friday), 2024, at Port Messe Nagoya. We have prepared a wealth of useful information, and all our staff are looking forward to your visit, so please come and see us. <Exhibited Products and Services> ◎ "Smart Die Set" for one-touch abnormality detection ◎ "Monitoring Solution" that visualizes processing points ◎ "High Value-Added Cold Forging Technology" created from over 60 years of history and new ideas ◎ CAE software "DEFORM" that supports all processing stages For more details about the exhibition overview and the exhibited products and services, please check the related links.

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We will be exhibiting at INTERMOLD2024 (Osaka).

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We will be exhibiting at "INTERMOLD Osaka 2024," which will be held at Intex Osaka from April 17, 2024. We have prepared a wealth of useful information, and all our staff are looking forward to your visit, so please come and see us! <Exhibition Information> ■Exhibition Name: INTERMOLD 2024 ■Date and Time: April 17 (Wed) - 19 (Fri), 2024, 10:00 AM - 5:00 PM ■Venue: Intex Osaka ■Our Booth Location: 6A-101-71 (within the Japan Die & Mold Industry Association booth) ■Entry Method: Pre-registration is required. You can check the details from the related link. <Exhibition Content> ■"Smart Die Set" that stores sensors and related equipment essential for abnormal detection in plastic processing within the die set ■"Monitoring Solution" that enables visualization of processing points ■Simulation software "DEFORM" that allows verification of all manufacturing processes in manufacturing ■Examples of forging engineering services: "Heat Sink," "Small Helical Gear," "Spiral Bevel"

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SFE Nagoya 2023

We will be exhibiting at the Smart Factory Expo Nagoya.

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We will be exhibiting at the "6th Nagoya Smart Factory EXPO" to be held at Port Messe Nagoya from October 25, 2023. Our staff has prepared a wealth of useful information, and we look forward to welcoming you, so please do visit us. <Exhibition Overview> ◎ Exhibition Name: 6th Nagoya Smart Factory EXPO ◎ Date and Time: October 25 (Wed) - 27 (Fri), 2023, 10:00 AM - 5:00 PM ◎ Venue: Port Messe Nagoya ◎ Our Booth Location: 30-44 <Exhibition Lineup> At this exhibition, we will primarily showcase our "Monitoring Solutions" that realize the visualization of processing points, as well as "Smart Die Sets" that incorporate monitoring devices within die sets, and case studies of soft sensors built using the CAE software "DEFORM." We will present examples of visualizing processing points in various production sites, including cutting, pressing, casting, and injection molding, so please stop by!

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Analysis Report Sample

Piezoelectric Load Sensor (Bolt Type) 'PiezoBolt' On-Site Measurement Campaign

  • Campaign

We are conducting a field measurement campaign as a service to experience and feel the usefulness of the piezoelectric load sensor (bolt type) "PiezoBolt." Our service engineer will visit your location to install the PiezoBolt and carry out measurements. We will explain the usage of the equipment, the data measurement process, the issues that can be inferred from the results, and the corresponding solutions. 【Recommended for the following individuals!】  ◎ Those who are considering whether analyzing delicate load displacements can lead to solutions for current problems.  ◎ Those who are thinking about whether visualizing delicate load displacements can contribute to hazard prediction and equipment maintenance.  ◎ Those who are considering whether monitoring delicate load displacements that are not visible with the sensors currently in use can enable more precise maintenance activities. 【Field Measurement Campaign Overview】  ◎ Target Areas   - Within Japan: Honshu and Kyushu  ◎ Cost   - 98,000 yen (including transportation costs, excluding tax)  ◎ Duration   - 1 day (equivalent to 8 hours) *For more details, please contact us.

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ヤマナカゴーキン

ヤマナカゴーキン

Automobiles and Transportation Equipment

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First, let's consult with Yamana Kogin. We want to be a company that customers can trust and think of first when they have any problems. With that in mind, we will seriously tackle any requests, never cut corners, and continue to provide the 'things' and 'experiences' that our customers truly desire.

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