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  3. ヤマナカゴーキン
  4. We will be exhibiting at INTERMOLD2024 (Osaka).
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  • Mar 29, 2024
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Mar 29, 2024

We will be exhibiting at INTERMOLD2024 (Osaka).

ヤマナカゴーキン ヤマナカゴーキン
We will be exhibiting at "INTERMOLD Osaka 2024," which will be held at Intex Osaka from April 17, 2024. We have prepared a wealth of useful information, and all our staff are looking forward to your visit, so please come and see us! <Exhibition Information> ■Exhibition Name: INTERMOLD 2024 ■Date and Time: April 17 (Wed) - 19 (Fri), 2024, 10:00 AM - 5:00 PM ■Venue: Intex Osaka ■Our Booth Location: 6A-101-71 (within the Japan Die & Mold Industry Association booth) ■Entry Method: Pre-registration is required. You can check the details from the related link. <Exhibition Content> ■"Smart Die Set" that stores sensors and related equipment essential for abnormal detection in plastic processing within the die set ■"Monitoring Solution" that enables visualization of processing points ■Simulation software "DEFORM" that allows verification of all manufacturing processes in manufacturing ■Examples of forging engineering services: "Heat Sink," "Small Helical Gear," "Spiral Bevel"
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Visualizing the production site with load sensors! "Monitoring Solution"

Quickly detect abnormalities in the manufacturing site and respond swiftly with accurate understanding of the causes!

Using the piezoelectric load sensor "PiezoBolt," we measure loads and analyze phenomena occurring at "processing points" that were previously unseen. Based on the analysis results, we identify precursors to the occurrence of defective products and implement countermeasures against defects. This solution addresses various challenges in the production site, including equipment maintenance and anomaly detection. 【Monitoring Examples in Forging】 ■ Detection of mold cracks ■ Prediction of punch wear and lifespan ■ Evaluation of lubricating oil 【Monitoring Examples in Press Forming】 ■ Detection of punch breakage ■ Prediction of foreign object embedding ■ Detection of scrap accumulation ■ Equipment maintenance for press machines 【Monitoring Examples in Cutting】 ■ Detection of cutting tool defects 【Monitoring Examples in Casting】 ■ Detection of abnormalities in casting formation *For more details, please refer to the PDF document or feel free to contact us.

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Bolt-type piezoelectric load sensor "PiezoBolt"

Visualizing processing points! Load sensors that enable real-time anomaly detection.

PiezoBolt is a load sensor that incorporates a piezoelectric sensor unit embedded within a bolt that meets JIS standards. By utilizing the piezoelectric effect, which generates voltage when force (pressure) is applied, it is capable of measuring minute changes in load. When combined with a measurement system, it enables real-time monitoring of equipment and tools, as well as anomaly detection. ◎ High Sensitivity Excellent responsiveness, allowing for highly sensitive measurements. ◎ Ease of Use Compliant with JIS standard bolt sizes, it can be installed directly in place of existing bolts for measurement. ◎ Durability With a dust and water protection rating equivalent to IP65, it can be used up to 80°C. A high-performance sensor suitable for mass production environments. ◎ Flexibility The piezoelectric element responds to axial forces, detecting changes not only in compression but also in tension.

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Case studies of utilizing "load sensors" to solve various challenges in production sites.

Just replace the fastening bolts! With easy implementation, we support solutions for various on-site issues such as reducing defect rates, improving work processes, and detecting damage!

This document introduces cases where the load sensor "PiezoBolt" has been utilized to solve various challenges in production sites. It includes a total of 14 cases, such as improving the quality of machined surfaces and reducing defect rates through machine learning, detecting vibrations during cutting, and visualizing tool conditions. The monitoring results and operational methods are explained in detail according to different issues, making it a useful reference for improving productivity. 【Contents (partial)】 ■ Improving the quality of machined surfaces and reducing defect rates through machine learning ■ Detecting vibrations during cutting and visualizing tool conditions ■ Reducing downtime through automatic adjustment of blocked forged products ■ Detecting abnormalities in mold cracking and optimizing mold replacement timing! ■ Determining mold installation accuracy through "dry runs"! Reducing trial run costs *For more details, please refer to the PDF document or feel free to contact us.

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"DEFORM" supports the process design of forging and plate forging/mold design.

It is a CAE software that can analyze various changes due to processing, such as the material flow of metals and the stress state of molds in metal processing, including forging and plate forging.

DEFORM is a CAE software that can analyze various changes caused by processing, such as the flow of metal materials and the stress state of molds in metal processing, including forging and sheet forging. By predicting issues that may occur during processing in advance, it reduces prototype labor and costs. 【Manufacturing Processes Analyzed by DEFORM】 ◎ Forging (cold, hot, warm) ◎ Sheet forging ◎ Sheet forming (press processing) ◎ Cutting ◎ Heat treatment ◎ Roll forming ◎ Extrusion ◎ Joining (riveting, welding, FSW) ◎ Metal additive manufacturing 【Features】 ◎ Diverse Analysis Functions From features that allow beginners in CAE software to easily perform analyses to functions that assist experienced users in enhancing and streamlining their analysis tasks, DEFORM is equipped with a variety of capabilities. ◎ Comprehensive Support System We not only assist with software usage but also solve problems related to plastic processing. Our dedicated staff supports customers based on the technology cultivated as a forging die manufacturer. ◎ Extensive Track Record We have been adopted by customers in various fields, including automotive, steel, aerospace, and electronics. Additionally, there are many implementations in universities and public institutions.

  • Stress Analysis

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Precision forged molds (cold forging, warm/hot/cold combined forging, etc.)

We provide high-precision, high-performance molds!

At Yamanaka Gokin, we specialize in the production of precision cold forging molds, as well as warm, hot, and cold composite forging molds, non-ferrous metal forging molds, and flow forming molds, tailored to various forming processes. 【Features】  ◎ Cold Forging   - High precision and high strength  ◎ Warm, Hot, and Cold Composite Forging   - Accommodates complex shapes   - Achieves large net shapes  ◎ Non-Ferrous Metal Forging   - Realizes lightweight and energy savings   - Accommodates complex shapes  ◎ Flow Forming   - Accommodates complex shapes such as tooth profiles

  • Press Dies

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SPACECOOL wins the Investment Prize at Singapore's "The Liveability Challenge 2026," selected as one of the top three companies from over 1,500 entries from more than 100 countries.

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SPACECOOL Inc. was selected as one of the top three companies from over 1,500 applications across more than 100 countries in "The Liveability Challenge 2026," a global sustainability initiative hosted by the Temasek Foundation and operated by Eco-Business, and received the Investment Prize. The Liveability Challenge (TLC) is a global initiative that evaluates innovative solutions aimed at addressing urgent sustainability challenges in urban tropical regions. Our company was the only finalist from Japan in the Cool Earth category, which focuses on responding to climate change and heat stress. During the grand final held in Singapore on May 20, 2026, we made our final pitch on cooling solutions for tropical cities and received the Investment Prize. Encouraged by this award, SPACECOOL aims to use this opportunity to implement sustainable cooling solutions in the Southeast Asia region and further accelerate improvements in global heat-related challenges.

May 22, 2026

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PIAB launches "piSAVE ESS" and "piSAVE ESL" as independent energy-saving solutions.

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Piab has launched the energy-saving vacuum control solutions "piSAVE ESS Standalone" and "piSAVE ESL Standalone." The energy-saving technology proven on the piCLASSIC Neo platform can now be flexibly implemented as standalone units, making it easy to integrate into various vacuum systems. Both products adopt a fully air-operated, self-regulating design, eliminating the need for external control or programming, while significantly reducing compressed air consumption and achieving high-efficiency vacuum performance. ■ piSAVE ESS Standalone An energy-saving solution optimized for highly sealed workpieces. It automatically controls the supply of compressed air to maintain the set vacuum level, resuming air supply only when necessary, thereby minimizing energy consumption. ■ piSAVE ESL Standalone An energy-saving vacuum control unit developed for workpieces that are prone to leaks. It automatically adjusts the supply pressure according to the amount of leakage, achieving stable vacuum performance and low air consumption.

May 22, 2026

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Changes in the Englishization of ESG - Part 2

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Change 2: Scope 3 emissions have become an important theme in ESG disclosures. The challenges of English translation that Japanese companies often face For example, the following issues are likely to arise: - Misalignment of definitions (Upstream/Downstream) - Misunderstanding of the scope of inclusion - Confusion with "Value Chain" - Ambiguity in category classification - Divergence from reporting standards (GHG Protocol) Key points for English translation In the translation of Scope 3, the following points are crucial: - Prioritize the use of "Value Chain Emissions" - Clearly state when aggregating with Scope 1 and 2 - Include "Upstream / Downstream" with an awareness of upstream and downstream - Use the "15 categories" from the GHG Protocol as guidelines - Limit the use of the term "Supply Chain" to "upstream" only Our company utilizes the YIYO translation management system for integrated management to standardize the management of Scope 3 terms and categories, addressing the specific issues related to Scope 3 disclosures.

May 22, 2026

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The quality required for ESG English translations to meet the needs of overseas investors and evaluation agencies.

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In recent years, many Japanese companies have been strengthening their information disclosure with an awareness of overseas ESG evaluation agencies and foreign investors. However, in practice, when producing English versions, several issues are often observed: - Terminology varies from document to document - While it may be coherent in Japanese, it becomes ambiguous in English - There is a lack of numerical explanations - Expressions unique to ESG become unnatural Key points to pay particular attention to are: 1. Avoid "we are making efforts" 2. Clarify the subject 3. Be cautious with "under consideration" 4. Standardize ESG terminology What is important in ESG English adaptation is not just "translation" but "consistency of expression": - Whether ESG-related terms align with international expression and disclosure standards - Whether quantitative information and numerical explanations are sufficient - Whether consistency of expression is maintained throughout the document - Whether the tone and structure are appropriate for investor and evaluation agency disclosures What our company emphasizes: We focus on ensuring that the English is easy to understand for overseas readers and sounds natural as ESG disclosure. To achieve this, we utilize YIYO to: - Standardize ESG terminology - Maintain continuity with past expressions - Ensure consistency between numbers and text - Manage translation quality.

May 22, 2026

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Rubber (CR, EPDM, NBR, Silicone, Fluorine) Punching Processing

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We support various rubber materials such as CR, EPDM, NBR, silicone, and fluororubber for punching processing. We can select materials and process various shapes according to the usage environment, starting with applications for packing and gaskets. Rubber materials are used for a wide range of applications, including gap filling, water and dust prevention, and cushioning materials. In particular, packing and gaskets are used to prevent leaks of water, air, and oil by placing them between parts to create a tight seal. The type of material varies depending on the location and application. For example: CR: For cushioning and general purposes EPDM: For outdoor environments NBR: For environments with oil Silicone: For high-temperature environments Fluororubber: For chemicals and high-temperature environments Each material has its own characteristics. We also support material selection according to the application. We choose processing methods based on the application and shape. Services offered: - Punching processing - Hole processing - Ring shape processing - Complex shape processing - Packing processing - Gasket processing - Bonding processing

May 22, 2026

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