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  5. Other security and surveillance systems
  6. Case studies of utilizing "load sensors" to solve various challenges in production sites.

Case studies of utilizing "load sensors" to solve various challenges in production sites.

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last updated:Apr 03, 2024

ヤマナカゴーキン
ヤマナカゴーキン
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Just replace the fastening bolts! With easy implementation, we support solutions for various on-site issues such as reducing defect rates, improving work processes, and detecting damage!

This document introduces cases where the load sensor "PiezoBolt" has been utilized to solve various challenges in production sites. It includes a total of 14 cases, such as improving the quality of machined surfaces and reducing defect rates through machine learning, detecting vibrations during cutting, and visualizing tool conditions. The monitoring results and operational methods are explained in detail according to different issues, making it a useful reference for improving productivity. 【Contents (partial)】 ■ Improving the quality of machined surfaces and reducing defect rates through machine learning ■ Detecting vibrations during cutting and visualizing tool conditions ■ Reducing downtime through automatic adjustment of blocked forged products ■ Detecting abnormalities in mold cracking and optimizing mold replacement timing! ■ Determining mold installation accuracy through "dry runs"! Reducing trial run costs *For more details, please refer to the PDF document or feel free to contact us.

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Case studies of utilizing "load sensors" to solve various challenges in production sites.

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  • Related Link - https://www.yamanaka-eng.co.jp/business/sensor/cas…

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【Other Published Content】 ■ Substitute for lubrication performance evaluation to prevent environmental troubles ■ Detect punch damage and maintain equipment! Reduce costs by 2 million per month ■ Visualize differences between equipment and contribute to quality maintenance ■ Identify defective products with scrap! Eliminate full inspection ■ Visualize mechanisms! Significantly reduce the frequency of press machine failures ■ Detect signs of punch wear and improve the lifespan of surrounding molds ■ Investigate the causes of breakage from measurement data. Increase operational efficiency ■ Detect negative pressure when shrinkage occurs and identify the timing of defects ■ Continuously monitor bearing load and detect signs before abnormalities occur *For more details, please refer to the PDF document or feel free to contact us.

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[Data] Case Studies of Monitoring Solution Utilization

[Data] Case Studies of Monitoring Solution Utilization

TECHNICAL
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Visualizing processing points! Monitoring solution

Visualizing processing points! Monitoring solution

PRODUCT
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Data: Process monitoring using bolt-type piezo sensors.

Data: Process monitoring using bolt-type piezo sensors.

OTHER
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Remote monitoring system using high-sensitivity sensing and edge computing.

Remote monitoring system using high-sensitivity sensing and edge computing.

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Utilization of Bolt-Type Piezo Sensors for a Smart Manufacturing Environment

Utilization of Bolt-Type Piezo Sensors for a Smart Manufacturing Environment

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Measurement of phenomena inside molds using bolt-type piezo sensors.

Measurement of phenomena inside molds using bolt-type piezo sensors.

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News about this product(2)

We will be exhibiting at INTERMOLD2024 (Nagoya).

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We will be exhibiting at "INTERMOLD Nagoya," which will be held from June 26 (Wednesday) to June 28 (Friday), 2024, at Port Messe Nagoya. We have prepared a wealth of useful information, and all our staff are looking forward to your visit, so please come and see us. <Exhibited Products and Services> ◎ "Smart Die Set" for one-touch abnormality detection ◎ "Monitoring Solution" that visualizes processing points ◎ "High Value-Added Cold Forging Technology" created from over 60 years of history and new ideas ◎ CAE software "DEFORM" that supports all processing stages For more details about the exhibition overview and the exhibited products and services, please check the related links.

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We will be exhibiting at INTERMOLD2024 (Osaka).

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We will be exhibiting at "INTERMOLD Osaka 2024," which will be held at Intex Osaka from April 17, 2024. We have prepared a wealth of useful information, and all our staff are looking forward to your visit, so please come and see us! <Exhibition Information> ■Exhibition Name: INTERMOLD 2024 ■Date and Time: April 17 (Wed) - 19 (Fri), 2024, 10:00 AM - 5:00 PM ■Venue: Intex Osaka ■Our Booth Location: 6A-101-71 (within the Japan Die & Mold Industry Association booth) ■Entry Method: Pre-registration is required. You can check the details from the related link. <Exhibition Content> ■"Smart Die Set" that stores sensors and related equipment essential for abnormal detection in plastic processing within the die set ■"Monitoring Solution" that enables visualization of processing points ■Simulation software "DEFORM" that allows verification of all manufacturing processes in manufacturing ■Examples of forging engineering services: "Heat Sink," "Small Helical Gear," "Spiral Bevel"

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ヤマナカゴーキン

ヤマナカゴーキン

Automobiles and Transportation Equipment

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First, let's consult with Yamana Kogin. We want to be a company that customers can trust and think of first when they have any problems. With that in mind, we will seriously tackle any requests, never cut corners, and continue to provide the 'things' and 'experiences' that our customers truly desire.

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