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  5. Production Management System
  6. Visualizing the optimal timing for tool replacement in cutting processes using "load sensors."

Visualizing the optimal timing for tool replacement in cutting processes using "load sensors."

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last updated:Apr 03, 2024

ヤマナカゴーキン
ヤマナカゴーキン
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Introducing a system that allows production to continue without interruption. It predicts tool damage and tool life, controlling processing equipment in real time!

This article introduces the "Non-Stop Production System," which can detect damage that causes variability in tool life, starting from an overview of tool life. As the name suggests, the "Non-Stop Production System" is a system that allows production to continue without interruption. This system is composed of the load sensor "PiezoBolt," which we handle, and the "MMM" from Muratec, enabling real-time control of processing equipment by predicting tool damage and tool life, allowing for tool replacement before damage occurs. [Overview (Excerpt)] ■ If you want to see it in a video, click here! ■ What is tool life? ■ How is tool life determined? ■ Causes of shortened tool life ■ How to extend tool life? ■ The "Non-Stop Production System" that extends tool life *For detailed content of the article, please refer to the related links. For more information, feel free to contact us.

    Production Management System
machining.jpg

Visualizing the optimal timing for tool replacement in cutting processes using "load sensors."

machining.jpg
machining.jpg
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Visualizing processing points! Monitoring solution

Visualizing processing points! Monitoring solution

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[Data] Case Studies of Monitoring Solution Utilization

[Data] Case Studies of Monitoring Solution Utilization

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Data: Process monitoring using bolt-type piezo sensors.

Data: Process monitoring using bolt-type piezo sensors.

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Remote monitoring system using high-sensitivity sensing and edge computing.

Remote monitoring system using high-sensitivity sensing and edge computing.

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Utilization of Bolt-Type Piezo Sensors for a Smart Manufacturing Environment

Utilization of Bolt-Type Piezo Sensors for a Smart Manufacturing Environment

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Measurement of phenomena inside molds using bolt-type piezo sensors.

Measurement of phenomena inside molds using bolt-type piezo sensors.

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ヤマナカゴーキン

ヤマナカゴーキン

Automobiles and Transportation Equipment

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First, let's consult with Yamana Kogin. We want to be a company that customers can trust and think of first when they have any problems. With that in mind, we will seriously tackle any requests, never cut corners, and continue to provide the 'things' and 'experiences' that our customers truly desire.

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[Example] Detecting defects and issues in press processing with a "load sensor."
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[Example] Detecting defects and issues in press processing with a "load sensor."
[Technical Document] Utilization of Bolt-Type Load Sensors for a Smart Manufacturing Environment
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[Technical Document] Utilization of Bolt-Type Load Sensors for a Smart Manufacturing Environment
Case studies of utilizing "load sensors" to solve various challenges in production sites.
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Case studies of utilizing "load sensors" to solve various challenges in production sites.
[Example] Detecting defects in cutting tools with a "load sensor"
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[Example] Detecting defects in cutting tools with a "load sensor"
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[Example] Detecting debris accumulation with a load sensor.

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