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  3. 日鉄物産マテックス
  4. CALGAVIN's "hiTRAN" heat transfer enhancement element - Improving the performance of the tube-type heat exchanger, reducing fouling inside the tubes, and decreasing energy requirements.
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  • Aug 23, 2024
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Aug 23, 2024

CALGAVIN's "hiTRAN" heat transfer enhancement element - Improving the performance of the tube-type heat exchanger, reducing fouling inside the tubes, and decreasing energy requirements.

日鉄物産マテックス 日鉄物産マテックス
CALGAVIN is a group of experts providing solutions to various problems related to heat exchangers. For over 40 years, CALGAVIN has been thoroughly researching the optimization and improvement of heat exchangers in collaboration with universities and research institutions. By inserting the heat transfer enhancement element 'hiTRAN' into tube-type heat exchangers, both new and existing, various benefits can be obtained.   ✓ Reduction in the number of tubes, weight reduction, and decreased installation area   ✓ Reduction in initial costs and installation expenses   ✓ Increase in heat transfer coefficients   ✓ Decrease in heat transfer area   ✓ Maintenance of long-term operation by reducing fouling inside the tubes   ✓ Increase in production while reducing energy consumption   ✓ Reduction in required energy   ✓ Lower maintenance costs *For more details, please refer to the PDF document or feel free to contact us.
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CALGAVIN Multi-tube Heat Exchanger Heat Transfer Enhancement 'hiTRAN' Catalog

Increase and improve the capacity of heat exchangers, reduce fouling inside the tubes! A group of experts dedicated to solving various issues related to heat exchangers. Support from Japanese professionals who are well-versed in processes and heat exchangers!

◇ What is "hiTRAN"? 1. Wire elements intricately woven are inserted into the tubes of the heat exchanger. 2. Various wire materials such as SUS and copper can be used. 3. Compatible diameters: φ6 to φ150mm. 4. Applicable to both "existing" and "new" heat exchangers. 5. Appropriate shapes and densities are selected according to specification conditions. ◇ What are the benefits of "hiTRAN"? 1. Miniaturization of new heat exchangers (e.g., from 4 to 1 pass) ⇒ Reduction in initial costs! 2. Recovery of capacity in existing heat exchangers ⇒ Reduction in running costs! 3. Prevention and reduction of dirt inside the heat exchanger tubes ⇒ Reduction in maintenance costs and shutdown time! 4. Improvement of plant operational capacity ⇒ Reduction in utility costs!

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CALGAVIN's "hiTRAN" / Mechanism for Reducing Internal Contamination

By inserting "hiTRAN" into the tubular heat exchanger, we can reduce fouling inside the tubes and achieve long-term operation!

The CALGAVIN-produced "hiTRAN" is a heat transfer enhancement element designed to improve the performance of heat exchangers, particularly intended for use in tubular heat exchangers. By inserting hiTRAN into the tube, turbulence is generated within the tube, significantly improving heat transfer efficiency. The benefits obtained from the hiTRAN heat transfer enhancement element are as follows: ✓ Improvement and enhancement of heat exchanger capacity ✓ Increase in tube-side heat transfer coefficient (up to 16 times) ✓ Reduction in heat exchanger surface area and weight ✓ Reduction in maintenance costs due to decreased fouling ✓ Energy savings due to reduced energy requirements ✓ Lower maintenance and installation costs As fouling inside the tube increases, the performance of the heat exchanger decreases, leading to more frequent cleaning. This occurs because the flow velocity at the tube wall is slow, allowing dirt to accumulate there. As a result, additional energy is required to restore the performance of the heat exchanger, leading to a decline in production efficiency. Naturally, maintenance costs also increase. Here, we will introduce the mechanism of fouling reduction in the tube by hiTRAN. *For more details, please refer to the materials or feel free to contact us.*

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Proposal for CALGAVIN Tube-Type Heat Exchanger Heat Transfer Enhancement 'hiTRAN'

Tube-type heat exchanger heat transfer enhancement element 'hiTRAN' improves heat exchanger performance for production optimization and energy reduction!

CALGAVIN is a group of experts providing solutions to various problems related to heat exchangers. - Optimization of plant operations - Removal of plant limitations - Reduction of required energy For these solutions, CALGAVIN has been thoroughly researching the optimization and improvement of heat exchangers in collaboration with universities and research institutions for over 40 years. By inserting 'hiTRAN', a heat transfer enhancement element, into tube-type heat exchangers, both new and existing, various benefits can be obtained: - Reduction in the number of tubes, weight reduction, and decreased installation area - Reduction in initial costs and installation expenses - Increase in heat transfer coefficients - Decrease in heat transfer area - Maintenance of long-term operation by reducing fouling inside the tubes - Increase in production while reducing energy consumption - Reduction of required energy - Decrease in maintenance costs *For more details about the product, please refer to the catalog or feel free to contact us.

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Related catalog(18)

CALGAVIN's "hiTRAN" Catalog

CALGAVIN's "hiTRAN" Catalog

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Proposal for CALGAVIN's 'hiTRAN' Heat Exchanger Heat Transfer Enhancement Element

Proposal for CALGAVIN's 'hiTRAN' Heat Exchanger Heat Transfer Enhancement Element

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CALGAVIN's "hiTRAN" heat transfer enhancement element / Mechanism for dirt reduction

CALGAVIN's "hiTRAN" heat transfer enhancement element / Mechanism for dirt reduction

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Case Study 23: Application of hiTRAN Heat Transfer Enhancement Elements to Air Fin Coolers

Case Study 23: Application of hiTRAN Heat Transfer Enhancement Elements to Air Fin Coolers

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Case Study 22: Comparison of hiTRAN Heat Transfer Enhancement Elements for Multi-Tube Heat Exchangers

Case Study 22: Comparison of hiTRAN Heat Transfer Enhancement Elements for Multi-Tube Heat Exchangers

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Case Study 21: Hydrogen Treatment Equipment Feed/Effluent Heat Exchanger (Achieving Increased Capacity and Significant Fuel Reduction)

Case Study 21: Hydrogen Treatment Equipment Feed/Effluent Heat Exchanger (Achieving Increased Capacity and Significant Fuel Reduction)

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Case Study 20: Heat Exchanger for FPSO/Oil-Water Separation Plant (Reduction in the Number of Heat Exchangers, Cost Reduction of Equipment, Achievement of Fouling Prevention)

Case Study 20: Heat Exchanger for FPSO/Oil-Water Separation Plant (Reduction in the Number of Heat Exchangers, Cost Reduction of Equipment, Achievement of Fouling Prevention)

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Case Study 19: Texas Tower Existing Renovation (15% Capacity Increase Due to Heat Transfer Enhancement Body on the Pipe Side)

Case Study 19: Texas Tower Existing Renovation (15% Capacity Increase Due to Heat Transfer Enhancement Body on the Pipe Side)

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Case Study 15: Carbon Black Manufacturing Equipment / Tar Residue Oil Heater (Achieved over 25 years of operational performance)

Case Study 15: Carbon Black Manufacturing Equipment / Tar Residue Oil Heater (Achieved over 25 years of operational performance)

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Case Study 9: Heavy Cycle Gas Oil Cooler (Achieved 80% Reduction in Heat Transfer Area, Stable Performance, and No Generation of Adhesive Residues)

Case Study 9: Heavy Cycle Gas Oil Cooler (Achieved 80% Reduction in Heat Transfer Area, Stable Performance, and No Generation of Adhesive Residues)

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Case Study 8: LNG Condensate Stabilizer Reboiler Capacity Enhancement (Improvement of Liquid Distribution and Reduction of Film Boiling)

Case Study 8: LNG Condensate Stabilizer Reboiler Capacity Enhancement (Improvement of Liquid Distribution and Reduction of Film Boiling)

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Case Study 7: Decompression Residual Oil/Crude Oil Preheating Intermediate Heat Exchanger (Achieving Heat Transfer Enhancement and Minimization of Fouling)

Case Study 7: Decompression Residual Oil/Crude Oil Preheating Intermediate Heat Exchanger (Achieving Heat Transfer Enhancement and Minimization of Fouling)

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Case Study 6: Heavy Wax Fraction Cooler (Reduction of Contamination and 50% Reduction in Required Heat Transfer Area)

Case Study 6: Heavy Wax Fraction Cooler (Reduction of Contamination and 50% Reduction in Required Heat Transfer Area)

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Case Study 5: Heat Transfer Enhancement of Triethylene Glycol Intermediate Heat Exchanger for Gas Dehydration (Minimizing Tube Bundle Size and Cost)

Case Study 5: Heat Transfer Enhancement of Triethylene Glycol Intermediate Heat Exchanger for Gas Dehydration (Minimizing Tube Bundle Size and Cost)

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Case Study 4: Improvement of Heat Transfer Capacity in LNG Vaporizers (Achieving Suppression of Film Boiling and Uniform Fluid Distribution)

Case Study 4: Improvement of Heat Transfer Capacity in LNG Vaporizers (Achieving Suppression of Film Boiling and Uniform Fluid Distribution)

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Case Study 3: Improvement of P-Xylene Feed/Effluent Vaporizer (Improvement of Heat Transfer Coefficient on the Pipe Side and Achievement of Increased Production)

Case Study 3: Improvement of P-Xylene Feed/Effluent Vaporizer (Improvement of Heat Transfer Coefficient on the Pipe Side and Achievement of Increased Production)

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Case Study 2: Decompression Distillation Tower Reboiler (Achieving a 40% Increase in Processing Capacity and a 20% Safety Margin)

Case Study 2: Decompression Distillation Tower Reboiler (Achieving a 40% Increase in Processing Capacity and a 20% Safety Margin)

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Case Study 1: Performance Improvement of Hysomer Feed/Effluent Heat Exchanger

Case Study 1: Performance Improvement of Hysomer Feed/Effluent Heat Exchanger

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Hyper CLT flooring panel

Quickly resolve your questions | We have added a Q&A page for Hyper CLT flooring.

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We have newly added a **"Frequently Asked Questions Q&A"** section to the Hyper CLT sheet website. It clearly summarizes many questions frequently asked by those considering the introduction of the product, such as "What types of civil engineering sites can it be used on?", "Can it be used on rainy days?", "Is it compatible with large machinery?", and "What is NETIS?". The Hyper CLT sheet is a lightweight wooden sheet utilizing wood CLT, suitable for a wide range of applications including temporary roads, access routes, and heavy machinery work yards. It is also registered as a **Ministry of Land, Infrastructure, Transport and Tourism NETIS registered technology "TH-250021-A"**. Since it is a new material, we will not leave any uncertainties unaddressed. We aim to create a website that makes it easy to resolve questions before introduction, including information on wood, NETIS, civil engineering, and CLT, and we will continue to enhance the Q&A section.

Oct 11, 2026

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Hyper CLT flooring panel

Added a glossary to the website to make technical terms easier to understand.

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We have added a new **"Glossary"** to the Hyper CLT sheet website. In the civil engineering and construction industries, there are many specialized terms such as "CLT," "NETIS," "temporary roads," and "wooden lightweight sheets." Therefore, we have introduced related terms in an easy-to-understand manner so that those who are encountering Hyper CLT sheets for the first time can understand the products and technologies. Hyper CLT sheets are wooden lightweight sheets for civil engineering that utilize wood CLT and are registered under the Ministry of Land, Infrastructure, Transport and Tourism's NETIS technology as **"TH-250021-A."** We hope that by not only conveying the features of the product but also sharing the underlying technologies and terminology, users will feel a closer connection to Hyper CLT sheets. We will continue to enhance our website and provide clear information related to wood, NETIS, civil engineering, and CLT.

Oct 10, 2026

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CCS3 product photo

The new product "Vehicle Count Sensor CCS3" enables efficient occupancy management of large parking lots.

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Hotron Inc. has launched its new product, the "Vehicle Count Sensor CCS3"! This product is a ceiling-mounted sensor that combines infrared and radar technology. It reliably detects vehicles in both directions with a single unit, accommodating traffic during congestion and vehicle passing, thus achieving efficient occupancy management in large parking lots. Additionally, it can be utilized for exit warning purposes in addition to vehicle counting, contributing to the safe and smooth operation of parking facilities. 'Features' - Improved detection performance against changes in road surface during rainy weather by using both infrared and radar. - Equipped with IP67 waterproof and dustproof performance, making it effective even in salt damage areas. - Various settings can be configured from a dedicated app (for Android devices), with current settings easily understandable at a glance. - The base dimensions are the same as the previous model "CCS2," allowing for smooth replacement of existing equipment. *For more details, please refer to the product information, catalog download, or contact us.*

Oct 09, 2026

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Hyper CLT flooring panel

On September 15, we issued a press release for the hyper CLT flooring.

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On September 15, 2026, we issued a press release regarding the wooden lightweight sheet "Hyper CLT Sheet." The Hyper CLT Sheet is a civil engineering sheet that utilizes CLT (Cross-Laminated Timber) stacked in an orthogonal direction. It can be used in various locations such as temporary roads, access routes, heavy machinery work yards, and material storage areas. The 5×10 version weighs approximately 230 kg, making it relatively lightweight and easy to install, remove, and relocate. Additionally, it offers environmental benefits such as reducing glare and metallic sounds typical of wood, as well as CO2 fixation. Furthermore, it can be proposed for the use of new technologies in public works as a **registered technology with the Ministry of Land, Infrastructure, Transport and Tourism "TH-250021-A."** Through this press release, we aim to expand the new wooden lightweight sheet that combines wood, NETIS, civil engineering, and CLT to more construction sites.

Oct 09, 2026

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Notice of the issuance of ISO-related information magazine "Intertek News" Issue 94.

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We have published the latest issue (No. 94) of the ISO-related information magazine "Intertek News." Intertek News delivers information and various topics related to ISO audits, certifications, and verifications. This issue features a special section titled "Interpreting Standard Revisions," which introduces key points of management system standard requirements that new personnel should understand as preparation for standard revisions. Additionally, we have included customer case studies, articles contributed by auditors, and information on certifications and standards, as well as the latest topics, so please take a look.

Oct 09, 2026

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