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  3. 日鉄物産マテックス
  4. CALGAVIN's "hiTRAN" heat transfer enhancement element - Improving the performance of the tube-type heat exchanger, reducing fouling inside the tubes, and decreasing energy requirements.
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  • Aug 23, 2024
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Aug 23, 2024

CALGAVIN's "hiTRAN" heat transfer enhancement element - Improving the performance of the tube-type heat exchanger, reducing fouling inside the tubes, and decreasing energy requirements.

日鉄物産マテックス 日鉄物産マテックス
CALGAVIN is a group of experts providing solutions to various problems related to heat exchangers. For over 40 years, CALGAVIN has been thoroughly researching the optimization and improvement of heat exchangers in collaboration with universities and research institutions. By inserting the heat transfer enhancement element 'hiTRAN' into tube-type heat exchangers, both new and existing, various benefits can be obtained.   ✓ Reduction in the number of tubes, weight reduction, and decreased installation area   ✓ Reduction in initial costs and installation expenses   ✓ Increase in heat transfer coefficients   ✓ Decrease in heat transfer area   ✓ Maintenance of long-term operation by reducing fouling inside the tubes   ✓ Increase in production while reducing energy consumption   ✓ Reduction in required energy   ✓ Lower maintenance costs *For more details, please refer to the PDF document or feel free to contact us.
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CALGAVIN Multi-tube Heat Exchanger Heat Transfer Enhancement 'hiTRAN' Catalog

Increase and improve the capacity of heat exchangers, reduce fouling inside the tubes! A group of experts dedicated to solving various issues related to heat exchangers. Support from Japanese professionals who are well-versed in processes and heat exchangers!

◇ What is "hiTRAN"? 1. Wire elements intricately woven are inserted into the tubes of the heat exchanger. 2. Various wire materials such as SUS and copper can be used. 3. Compatible diameters: φ6 to φ150mm. 4. Applicable to both "existing" and "new" heat exchangers. 5. Appropriate shapes and densities are selected according to specification conditions. ◇ What are the benefits of "hiTRAN"? 1. Miniaturization of new heat exchangers (e.g., from 4 to 1 pass) ⇒ Reduction in initial costs! 2. Recovery of capacity in existing heat exchangers ⇒ Reduction in running costs! 3. Prevention and reduction of dirt inside the heat exchanger tubes ⇒ Reduction in maintenance costs and shutdown time! 4. Improvement of plant operational capacity ⇒ Reduction in utility costs!

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CALGAVIN's "hiTRAN" / Mechanism for Reducing Internal Contamination

By inserting "hiTRAN" into the tubular heat exchanger, we can reduce fouling inside the tubes and achieve long-term operation!

The CALGAVIN-produced "hiTRAN" is a heat transfer enhancement element designed to improve the performance of heat exchangers, particularly intended for use in tubular heat exchangers. By inserting hiTRAN into the tube, turbulence is generated within the tube, significantly improving heat transfer efficiency. The benefits obtained from the hiTRAN heat transfer enhancement element are as follows: ✓ Improvement and enhancement of heat exchanger capacity ✓ Increase in tube-side heat transfer coefficient (up to 16 times) ✓ Reduction in heat exchanger surface area and weight ✓ Reduction in maintenance costs due to decreased fouling ✓ Energy savings due to reduced energy requirements ✓ Lower maintenance and installation costs As fouling inside the tube increases, the performance of the heat exchanger decreases, leading to more frequent cleaning. This occurs because the flow velocity at the tube wall is slow, allowing dirt to accumulate there. As a result, additional energy is required to restore the performance of the heat exchanger, leading to a decline in production efficiency. Naturally, maintenance costs also increase. Here, we will introduce the mechanism of fouling reduction in the tube by hiTRAN. *For more details, please refer to the materials or feel free to contact us.*

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Proposal for CALGAVIN Tube-Type Heat Exchanger Heat Transfer Enhancement 'hiTRAN'

Tube-type heat exchanger heat transfer enhancement element 'hiTRAN' improves heat exchanger performance for production optimization and energy reduction!

CALGAVIN is a group of experts providing solutions to various problems related to heat exchangers. - Optimization of plant operations - Removal of plant limitations - Reduction of required energy For these solutions, CALGAVIN has been thoroughly researching the optimization and improvement of heat exchangers in collaboration with universities and research institutions for over 40 years. By inserting 'hiTRAN', a heat transfer enhancement element, into tube-type heat exchangers, both new and existing, various benefits can be obtained: - Reduction in the number of tubes, weight reduction, and decreased installation area - Reduction in initial costs and installation expenses - Increase in heat transfer coefficients - Decrease in heat transfer area - Maintenance of long-term operation by reducing fouling inside the tubes - Increase in production while reducing energy consumption - Reduction of required energy - Decrease in maintenance costs *For more details about the product, please refer to the catalog or feel free to contact us.

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Related catalog(18)

CALGAVIN's "hiTRAN" Catalog

CALGAVIN's "hiTRAN" Catalog

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Proposal for CALGAVIN's 'hiTRAN' Heat Exchanger Heat Transfer Enhancement Element

Proposal for CALGAVIN's 'hiTRAN' Heat Exchanger Heat Transfer Enhancement Element

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CALGAVIN's "hiTRAN" heat transfer enhancement element / Mechanism for dirt reduction

CALGAVIN's "hiTRAN" heat transfer enhancement element / Mechanism for dirt reduction

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Case Study 23: Application of hiTRAN Heat Transfer Enhancement Elements to Air Fin Coolers

Case Study 23: Application of hiTRAN Heat Transfer Enhancement Elements to Air Fin Coolers

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Case Study 22: Comparison of hiTRAN Heat Transfer Enhancement Elements for Multi-Tube Heat Exchangers

Case Study 22: Comparison of hiTRAN Heat Transfer Enhancement Elements for Multi-Tube Heat Exchangers

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Case Study 21: Hydrogen Treatment Equipment Feed/Effluent Heat Exchanger (Achieving Increased Capacity and Significant Fuel Reduction)

Case Study 21: Hydrogen Treatment Equipment Feed/Effluent Heat Exchanger (Achieving Increased Capacity and Significant Fuel Reduction)

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Case Study 20: Heat Exchanger for FPSO/Oil-Water Separation Plant (Reduction in the Number of Heat Exchangers, Cost Reduction of Equipment, Achievement of Fouling Prevention)

Case Study 20: Heat Exchanger for FPSO/Oil-Water Separation Plant (Reduction in the Number of Heat Exchangers, Cost Reduction of Equipment, Achievement of Fouling Prevention)

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Case Study 19: Texas Tower Existing Renovation (15% Capacity Increase Due to Heat Transfer Enhancement Body on the Pipe Side)

Case Study 19: Texas Tower Existing Renovation (15% Capacity Increase Due to Heat Transfer Enhancement Body on the Pipe Side)

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Case Study 15: Carbon Black Manufacturing Equipment / Tar Residue Oil Heater (Achieved over 25 years of operational performance)

Case Study 15: Carbon Black Manufacturing Equipment / Tar Residue Oil Heater (Achieved over 25 years of operational performance)

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Case Study 9: Heavy Cycle Gas Oil Cooler (Achieved 80% Reduction in Heat Transfer Area, Stable Performance, and No Generation of Adhesive Residues)

Case Study 9: Heavy Cycle Gas Oil Cooler (Achieved 80% Reduction in Heat Transfer Area, Stable Performance, and No Generation of Adhesive Residues)

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Case Study 8: LNG Condensate Stabilizer Reboiler Capacity Enhancement (Improvement of Liquid Distribution and Reduction of Film Boiling)

Case Study 8: LNG Condensate Stabilizer Reboiler Capacity Enhancement (Improvement of Liquid Distribution and Reduction of Film Boiling)

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Case Study 7: Decompression Residual Oil/Crude Oil Preheating Intermediate Heat Exchanger (Achieving Heat Transfer Enhancement and Minimization of Fouling)

Case Study 7: Decompression Residual Oil/Crude Oil Preheating Intermediate Heat Exchanger (Achieving Heat Transfer Enhancement and Minimization of Fouling)

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Case Study 6: Heavy Wax Fraction Cooler (Reduction of Contamination and 50% Reduction in Required Heat Transfer Area)

Case Study 6: Heavy Wax Fraction Cooler (Reduction of Contamination and 50% Reduction in Required Heat Transfer Area)

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Case Study 5: Heat Transfer Enhancement of Triethylene Glycol Intermediate Heat Exchanger for Gas Dehydration (Minimizing Tube Bundle Size and Cost)

Case Study 5: Heat Transfer Enhancement of Triethylene Glycol Intermediate Heat Exchanger for Gas Dehydration (Minimizing Tube Bundle Size and Cost)

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Case Study 4: Improvement of Heat Transfer Capacity in LNG Vaporizers (Achieving Suppression of Film Boiling and Uniform Fluid Distribution)

Case Study 4: Improvement of Heat Transfer Capacity in LNG Vaporizers (Achieving Suppression of Film Boiling and Uniform Fluid Distribution)

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Case Study 3: Improvement of P-Xylene Feed/Effluent Vaporizer (Improvement of Heat Transfer Coefficient on the Pipe Side and Achievement of Increased Production)

Case Study 3: Improvement of P-Xylene Feed/Effluent Vaporizer (Improvement of Heat Transfer Coefficient on the Pipe Side and Achievement of Increased Production)

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Case Study 2: Decompression Distillation Tower Reboiler (Achieving a 40% Increase in Processing Capacity and a 20% Safety Margin)

Case Study 2: Decompression Distillation Tower Reboiler (Achieving a 40% Increase in Processing Capacity and a 20% Safety Margin)

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Case Study 1: Performance Improvement of Hysomer Feed/Effluent Heat Exchanger

Case Study 1: Performance Improvement of Hysomer Feed/Effluent Heat Exchanger

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Fukuda's leak test, leak inspection, leak detection, leak test, integrity test.

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Fukuda Co., Ltd. has been pursuing leak detection for 60 years and is committed to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing properties. We will propose the appropriate testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

Jun 29, 2026

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Hotron Group Case Page

[Case Study] Hotron pursues sensor technology and creates products that generate safe and comfortable living spaces. We would like to introduce Hotron products that support people's lives throughout the city.

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We will introduce the implementation results of the sensor technology developed by the Hotron Group, which has been cultivated over more than half a century, through customer case studies. In addition to automatic door sensors, we also offer a wide range of vehicle detection sensors and nursing/care sensors. Many implementation examples are also presented, so please take a look at the case study page.

Jun 29, 2026

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Please take a look at the technical document for the leak test, the "Technical Manual"!

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Fukuda Co., Ltd., which develops, manufactures, and sells leak testing equipment to inspect airtightness and sealing performance, provides a technical document that clearly explains the methods and theories of airtight testing, titled "Technical Manual." We are offering it as a PDF file. Please take this opportunity to download and view it!

Jun 29, 2026

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Hyper CLT flooring panel

Civil CLT as common temporary works for public construction | Hyper CLT flooring

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In public construction civil engineering sites, there are many instances where sheets are used as common temporary facilities, such as construction roads, access roads, heavy machinery work yards, material storage areas, and worker pathways. Traditionally, steel plates were common, but due to their weight, transportation and installation can be cumbersome. Hyper CLT sheets are civil engineering materials made from wooden CLT for civil engineering use. The 5×10 sheet weighs about 230 kg, and the 5×20 sheet weighs about 460 kg, making them lightweight and easy to transport, install, and remove, even with small machinery. They can be widely utilized for temporary roads, heavy machinery scaffolding, pathways within the site, and protection of material storage in public works. Since they are made of wood, they also contribute to environmental aspects such as reducing summer heat reflection, lowering noise, and fixing CO2. They can simultaneously address construction efficiency, safety measures, and environmental considerations, making them effective for innovative proposals in public works. Furthermore, they improve transportation efficiency and reduce labor in site operations as an alternative to steel plates. Hyper CLT sheets are registered technology with the Ministry of Land, Infrastructure, Transport and Tourism under NETIS "TH-250021-A." They are recommended for companies considering civil engineering, civil engineering use, and civil engineering CLT. Feel free to request materials or consult about implementation. They are temporary materials that also help improve site evaluations in public works. Please consider them.

Jun 28, 2026

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[YouTube Update] Differences in Cleansing Ingredients You Should Know Before Developing an Original Shampoo

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We have released a new video on our company’s YouTube channel. The theme of this video is "The World of Amino Acid-Based Shampoos." Amino acid-based shampoos have become popular in recent years, but the lather, feel, and finish can vary greatly depending on the cleansing ingredients used. In this video, we clearly explain the changes in user experience based on the differences in cleansing ingredients by comparing two types of amino acid-based shampoos. We hope you can use this as a hint for developing original shampoos and differentiation.

Jun 26, 2026

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