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  4. Automation of Quality Control: Creating New Value in Manufacturing Sites with Real-Time SPC
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  • Feb 21, 2025
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Feb 21, 2025

Automation of Quality Control: Creating New Value in Manufacturing Sites with Real-Time SPC

Minitab Minitab
"Quality management is shifting from people to systems" — Traditionally, in manufacturing sites, the creation of control charts, detection of anomalies, and reporting were handled by people. However, this method posed risks of delayed discovery and response to anomalies, becoming a challenge in quality management. In recent years, more companies have been adopting systems that automate these processes, monitor and detect anomalies in real-time, and report them immediately. In this webinar, we will introduce the "RT-SPC Solution," which monitors products in real-time and prevents defective products from leaking, focusing on the following points in comparison to traditional methods: - What is the basic mechanism of control charts? - The benefits brought by real-time monitoring - The mechanism for achieving continuous improvement We will propose ways to elevate quality management in manufacturing sites to the next level through RT-SPC.
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Automation of Quality Management: Creating New Value in Manufacturing Sites with Real-Time SPC

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Statistical Process Control Software "Real-Time SPC"

Utilization of solutions for data measurement and tracking management! Statistical process control software that achieves optimal performance across a wide range of product lines and the entire manufacturing process.

The statistical engineering management software "Real-Time SPC" is a product that enables rapid monitoring of quality and processes, from surveillance to response and provision. This product is equipped with all the features necessary for customized issue identification alerts, access to visual process monitoring functions, and easy data setup and collection, all within a single integrated analytical ecosystem. Additionally, it is designed to meet the needs of any role, whether the user is an engineer, field personnel, business manager, or executive. 【Solutions to these concerns】 ■ Monitoring operational status under circumstances where immediate access to data is not possible can be stressful and lead to wasted time. ■ A single solution is needed to alleviate the burden on all personnel involved, including process engineers, factory supervisors, and field workers. ■ We want to reduce the time required to identify the root causes of problems. *For more details, please download the PDF or feel free to contact us.

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Statistical analysis software "Minitab"

Data analysis and predictive modeling! It is a statistical analysis software that enables excellent results and data-driven decision-making. A free trial is also available!

The statistical analysis software 'Minitab' is a powerful statistical tool that anyone can use. Predictive analysis utilizing advanced forecasting algorithms and tools such as CART, Random Forests, TreeNet, and MARS provides better results than conventional regression approaches. By leveraging this powerful module, you can make informed decisions based on a deep understanding of complex datasets, leading to excellent outcomes and data-driven decision-making. 【Solutions to some of these concerns】 ■ Missing data points in observational datasets weaken the statistical power derived from the data, resulting in shallow insights. ■ Common data analysis methods typically prioritize strong indicators, often overlooking valuable insights provided by less powerful indicators, which can lead to an incomplete understanding of the data. *For more details, please download the PDF or feel free to contact us.

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Case studies of the statistical analysis software "Minitab" in the packaging and logistics field.

50% reduction in overfilling! Optimize your packaging process with the statistical analysis software "Minitab" and achieve significant savings! A free trial is also available!

For improving the bagging process, the statistical analysis software Minitab is recommended. If the management of filling amounts is lax, it can lead to significant cost increases due to material waste from overfilling, and if underfilled, it can result in regulatory violations and damage to brand reputation. For example, in a case involving packaged candy, Minitab was used to reduce overfilling by more than 50%. This resulted in savings of over $1.2 million (approximately 180 million yen) in material costs annually. This achievement is due to the suppression of process variation and optimization of filling weight based on statistical analysis. Minitab is a powerful statistical analysis software that helps reduce waste while complying with government regulations and improving profits. It is particularly recommended for companies with packaging processes and has a strong track record. ■ Key Points Challenge: Increased costs from overfilling and risk of regulatory violations from underfilling. Case: A packaged candy company reduced overfilling by over 50%. Results: Saved over $1.2 million in material costs annually. Recommendation: Processes can be optimized with the statistical analysis software Minitab. *For more details, please download the PDF or feel free to contact us.

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Challenges in the automotive manufacturing industry that Minitab can solve.

The automotive industry solves challenges and analyzes data! Supporting the development of safe and efficient vehicles.

Currently, the automotive manufacturing industry is facing many unique challenges. New technologies such as artificial intelligence (AI), 5G, and computer vision are being integrated into already advanced manufacturing processes. Additionally, new regulations regarding standards require rapid and efficient responses. Process optimization, supply chain flexibility, and emission reduction are becoming more important than ever. Minitab has been helping automotive manufacturers respond to industry changes for over 50 years. Through a global team and local support around the world, Minitab has a deep understanding of global trends and region-specific challenges. *For more details, please refer to the PDF. Feel free to contact us for more information.*

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About the certainty and reliability of 95/95.

Demonstrating reliability standards is an important benchmark in the medical device industry!

You may have seen numbers such as 90/80 reliability, 95/95 reliability, 95/99 reliability, and 99/99 reliability. In the context of certainty and reliability, the first number represents certainty, and the second number represents the degree of reliability. For example, if a process achieves 95/95 certainty and reliability, it indicates that you can be 95% confident that 95% of the units in the population are good. *For detailed content of the article, you can view it in the PDF. Please feel free to contact us for more information.

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Enhancing pharmaceutical production with machine learning models.

Investigate the yield process in detail using multiple machine learning models and identify key parameters!

Takeda Pharmaceutical Company Limited (Headquarters: Tokyo) is a global research and development-based biopharmaceutical company with a mission to create "a healthier and brighter future" for people around the world, always putting patients at the center of its focus. For over 230 years since its founding, the company has earnestly worked on creating innovative pharmaceuticals and treatment methods, anchored by an unwavering fundamental spirit of management. Takeda has a long-standing relationship with our company, using analysis to solve production issues, identifying and implementing opportunities for improvement, and planning appropriate experiments to achieve process improvements with minimal supervision. *For detailed content of the article, please refer to the PDF. For more information, feel free to contact us.*

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Minitab Inc. Company Profile

Make all decisions accurately! Strengthen your business with reliable analytical solutions.

Our mission is to make better data-driven decisions and to enhance excellence and innovation, as well as to promote excellence and innovation. We aim to improve performance, drive innovation, and provide high-quality products and services. With a rich history, we strive to help organizations achieve operational efficiency and outstanding performance. Additionally, built on a solid foundation of years of expertise, we consistently evolve to meet our customers' needs, spanning various industries, sizes, and regions. 【Products Offered (Partial)】 ■Minitab Connect ■Minitab ■SPM ■Minitab Model Ops ■Minitab Workspace *For more details, please download the PDF or feel free to contact us.

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Introduction to Minitab (a data analysis, statistics, and process improvement tool)

Introduction to Minitab (a data analysis, statistics, and process improvement tool)

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The importance of real-time data analysis and anomaly detection.

The importance of real-time data analysis and anomaly detection.

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Hyper CLT flooring panel

Civil CLT as common temporary works for public construction | Hyper CLT flooring

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In public construction civil engineering sites, there are many instances where sheets are used as common temporary facilities, such as construction roads, access roads, heavy machinery work yards, material storage areas, and worker pathways. Traditionally, steel plates were common, but due to their weight, transportation and installation can be cumbersome. Hyper CLT sheets are civil engineering materials made from wooden CLT for civil engineering use. The 5×10 sheet weighs about 230 kg, and the 5×20 sheet weighs about 460 kg, making them lightweight and easy to transport, install, and remove, even with small machinery. They can be widely utilized for temporary roads, heavy machinery scaffolding, pathways within the site, and protection of material storage in public works. Since they are made of wood, they also contribute to environmental aspects such as reducing summer heat reflection, lowering noise, and fixing CO2. They can simultaneously address construction efficiency, safety measures, and environmental considerations, making them effective for innovative proposals in public works. Furthermore, they improve transportation efficiency and reduce labor in site operations as an alternative to steel plates. Hyper CLT sheets are registered technology with the Ministry of Land, Infrastructure, Transport and Tourism under NETIS "TH-250021-A." They are recommended for companies considering civil engineering, civil engineering use, and civil engineering CLT. Feel free to request materials or consult about implementation. They are temporary materials that also help improve site evaluations in public works. Please consider them.

Jun 28, 2026

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[YouTube Update] Differences in Cleansing Ingredients You Should Know Before Developing an Original Shampoo

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We have released a new video on our company’s YouTube channel. The theme of this video is "The World of Amino Acid-Based Shampoos." Amino acid-based shampoos have become popular in recent years, but the lather, feel, and finish can vary greatly depending on the cleansing ingredients used. In this video, we clearly explain the changes in user experience based on the differences in cleansing ingredients by comparing two types of amino acid-based shampoos. We hope you can use this as a hint for developing original shampoos and differentiation.

Jun 26, 2026

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The 2nd Japan Go IPO Summit held in Tokyo in response to the growing momentum of Japanese companies in the U.S. capital markets.

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New York and Tokyo, June 26, 2026 - (JCN Newswire) - This year's successful listing of PayPay Corporation (hereinafter "PayPay") on NASDAQ has provided a significant boost. The question now facing Japan's leading innovation companies is no longer "Is a U.S. listing feasible?" but rather "How can we attract global capital and build companies that align with global growth strategies?" The 2nd Japan Go IPO Summit will be held on September 16, 2026, at the Grand Hyatt Tokyo to address this question. This summit is hosted by MarcumAsia and organized by AUM Advisors. To register for this invitation-only event, please apply here: Japan GO IPO Summit Attendee Information https://events.marcumasia.com/view.php?id=32

Jun 26, 2026

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[Ministry of Economy, Trade and Industry Sponsored Seminar] "Eliminating Failures in AI Implementation" - Explanation of Successful Patterns in Manufacturing Sites with Real Examples (7/3)

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Our company representative, Shibata, will be speaking as a lecturer at the "Mikata Project" AI Utilization Seminar for the automotive industry, hosted by the Chubu Bureau of Economy, Trade and Industry. ■ Title: AI Implementation Course Leading to Results - Learning Success Patterns and Practical Processes from Real Examples in Manufacturing Sites "We implemented AI, but it is not being used on-site and is left unattended" and "The implementation has become the goal without yielding results" - we have seen many such stumbling blocks in manufacturing sites. In the seminar, based on real examples, we will discuss common patterns for successful implementation that lead to results, pitfalls to avoid, and practical processes to ensure AI is continuously used. We will also propose specific measures for sites struggling with technology transfer and dependency on individuals. ■ Event Overview Date: July 3, 2026 (Friday) 13:30 - 16:00 Venue: TKP Meitetsu Nagoya Station Conference Center + Online Participation Fee: Free / Application Deadline: June 30 (Tuesday) Organizer: Chubu Bureau of Economy, Trade and Industry (Automotive Industry "Mikata Project") Co-presenter: Satoru Hayami, Waseda University For details and registration, please visit the official page of the Chubu Bureau of Economy, Trade and Industry. If you are struggling with AI implementation in manufacturing sites, please feel free to consult us, regardless of region or industry.

Jun 26, 2026

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We will be exhibiting at "Okayama Monozukuri NEXT 2026"!

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July 16 (Thursday) 10:00 AM - 6:00 PM Venue: Convex Okayama Small Exhibition Hall

Jun 26, 2026

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