Automation of Quality Control: Creating New Value in Manufacturing Sites with Real-Time SPC

Utilization of solutions for data measurement and tracking management! Statistical process control software that achieves optimal performance across a wide range of product lines and the entire manufacturing process.

The statistical engineering management software "Real-Time SPC" is a product that enables rapid monitoring of quality and processes, from surveillance to response and provision. This product is equipped with all the features necessary for customized issue identification alerts, access to visual process monitoring functions, and easy data setup and collection, all within a single integrated analytical ecosystem. Additionally, it is designed to meet the needs of any role, whether the user is an engineer, field personnel, business manager, or executive. 【Solutions to these concerns】 ■ Monitoring operational status under circumstances where immediate access to data is not possible can be stressful and lead to wasted time. ■ A single solution is needed to alleviate the burden on all personnel involved, including process engineers, factory supervisors, and field workers. ■ We want to reduce the time required to identify the root causes of problems. *For more details, please download the PDF or feel free to contact us.

• Process Control System

Data analysis and predictive modeling! It is a statistical analysis software that enables excellent results and data-driven decision-making. A free trial is also available!

The statistical analysis software 'Minitab' is a powerful statistical tool that anyone can use. Predictive analysis utilizing advanced forecasting algorithms and tools such as CART, Random Forests, TreeNet, and MARS provides better results than conventional regression approaches. By leveraging this powerful module, you can make informed decisions based on a deep understanding of complex datasets, leading to excellent outcomes and data-driven decision-making. 【Solutions to some of these concerns】 ■ Missing data points in observational datasets weaken the statistical power derived from the data, resulting in shallow insights. ■ Common data analysis methods typically prioritize strong indicators, often overlooking valuable insights provided by less powerful indicators, which can lead to an incomplete understanding of the data. *For more details, please download the PDF or feel free to contact us.

• Software (middle, driver, security, etc.)

50% reduction in overfilling! Optimize your packaging process with the statistical analysis software "Minitab" and achieve significant savings! A free trial is also available!

For improving the bagging process, the statistical analysis software Minitab is recommended. If the management of filling amounts is lax, it can lead to significant cost increases due to material waste from overfilling, and if underfilled, it can result in regulatory violations and damage to brand reputation. For example, in a case involving packaged candy, Minitab was used to reduce overfilling by more than 50%. This resulted in savings of over $1.2 million (approximately 180 million yen) in material costs annually. This achievement is due to the suppression of process variation and optimization of filling weight based on statistical analysis. Minitab is a powerful statistical analysis software that helps reduce waste while complying with government regulations and improving profits. It is particularly recommended for companies with packaging processes and has a strong track record. ■ Key Points Challenge: Increased costs from overfilling and risk of regulatory violations from underfilling. Case: A packaged candy company reduced overfilling by over 50%. Results: Saved over $1.2 million in material costs annually. Recommendation: Processes can be optimized with the statistical analysis software Minitab. *For more details, please download the PDF or feel free to contact us.

• Software (middle, driver, security, etc.)

The automotive industry solves challenges and analyzes data! Supporting the development of safe and efficient vehicles.

Currently, the automotive manufacturing industry is facing many unique challenges. New technologies such as artificial intelligence (AI), 5G, and computer vision are being integrated into already advanced manufacturing processes. Additionally, new regulations regarding standards require rapid and efficient responses. Process optimization, supply chain flexibility, and emission reduction are becoming more important than ever. Minitab has been helping automotive manufacturers respond to industry changes for over 50 years. Through a global team and local support around the world, Minitab has a deep understanding of global trends and region-specific challenges. *For more details, please refer to the PDF. Feel free to contact us for more information.*

• Business Intelligence and Data Analysis

Demonstrating reliability standards is an important benchmark in the medical device industry!

You may have seen numbers such as 90/80 reliability, 95/95 reliability, 95/99 reliability, and 99/99 reliability. In the context of certainty and reliability, the first number represents certainty, and the second number represents the degree of reliability. For example, if a process achieves 95/95 certainty and reliability, it indicates that you can be 95% confident that 95% of the units in the population are good. *For detailed content of the article, you can view it in the PDF. Please feel free to contact us for more information.

• Business Intelligence and Data Analysis

Investigate the yield process in detail using multiple machine learning models and identify key parameters!

Takeda Pharmaceutical Company Limited (Headquarters: Tokyo) is a global research and development-based biopharmaceutical company with a mission to create "a healthier and brighter future" for people around the world, always putting patients at the center of its focus. For over 230 years since its founding, the company has earnestly worked on creating innovative pharmaceuticals and treatment methods, anchored by an unwavering fundamental spirit of management. Takeda has a long-standing relationship with our company, using analysis to solve production issues, identifying and implementing opportunities for improvement, and planning appropriate experiments to achieve process improvements with minimal supervision. *For detailed content of the article, please refer to the PDF. For more information, feel free to contact us.*

• Business Intelligence and Data Analysis

Make all decisions accurately! Strengthen your business with reliable analytical solutions.

Our mission is to make better data-driven decisions and to enhance excellence and innovation, as well as to promote excellence and innovation. We aim to improve performance, drive innovation, and provide high-quality products and services. With a rich history, we strive to help organizations achieve operational efficiency and outstanding performance. Additionally, built on a solid foundation of years of expertise, we consistently evolve to meet our customers' needs, spanning various industries, sizes, and regions. 【Products Offered (Partial)】 ■Minitab Connect ■Minitab ■SPM ■Minitab Model Ops ■Minitab Workspace *For more details, please download the PDF or feel free to contact us.

• Business Intelligence and Data Analysis

On September 15, 2026, we issued a press release regarding the wooden lightweight sheet "Hyper CLT Sheet." The Hyper CLT Sheet is a civil engineering sheet that utilizes CLT (Cross-Laminated Timber) stacked in an orthogonal direction. It can be used in various locations such as temporary roads, access routes, heavy machinery work yards, and material storage areas. The 5×10 version weighs approximately 230 kg, making it relatively lightweight and easy to install, remove, and relocate. Additionally, it offers environmental benefits such as reducing glare and metallic sounds typical of wood, as well as CO2 fixation. Furthermore, it can be proposed for the use of new technologies in public works as a **registered technology with the Ministry of Land, Infrastructure, Transport and Tourism "TH-250021-A."** Through this press release, we aim to expand the new wooden lightweight sheet that combines wood, NETIS, civil engineering, and CLT to more construction sites.

● The production time for cast prototypes can be shortened! Since model making is not required, the production time for prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly producing sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! Different products, such as similar shapes or varying dimensions, can be molded at the same time in one molding process. This allows for the verification of multiple types in a short period.

The "HA-T Series" is an energy-saving automatic door sensor that opens only for those who wish to enter, whether on a busy street or in a narrow passageway. The automatic door opens simply by bringing your hand close, addressing hygiene concerns even in facilities used by a large number of people. You can choose between "Non-vision Mount Type/HA-T401" and "Non-vision Built-in Type/HA-T520" depending on the application and installation location. 【Recommended for such places!】 ☑ Entrance facing a busy corridor ☑ Presence of counters or signs near the door ☑ Buildings facing narrow passages ☑ Buildings that prioritize aesthetics ☑ Hospitals and facilities that consider hygiene ☑ Large facilities with many doors 【Features】 ● Adaptable to various door types with four detection spot settings ● Reduces unnecessary opening and closing, contributing to energy-saving by minimizing wasteful power consumption ● Equipped with a light touch function, allowing the door to open and close just by waving your hand, ensuring hygiene ● Can also be used as a wide detection range non-vision infrared sensor ◎ For more details, please download the materials or contact us.

Metal cracks are one of the concerns in equipment maintenance operations. Repairs using conventional welding methods often change the base material around the crack due to heat, leading to residual stress and deformation, which constantly carries the risk of "crack recurrence" and "secondary damage." Hinode Waterworks Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for the repair of metal cracks without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material at all. Repairs can be carried out even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

Metal cracks are one of the concerns in equipment maintenance operations. Repairs using conventional welding methods can alter the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" or "secondary damage." Hinode Waterworks Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for the repair of metal cracks without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material with heat. Repairs can be performed even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.