Blog article "Improving Reduction of Forklift Numbers through Flow Analysis!"

Introduction of case studies for the implementation of IoT tools for forklift traffic flow acquisition! A table of implementation results is also included.

This document introduces a case study that addresses the reduction of forklift numbers using a system called "Rojitan Fork," which utilizes beacons and sensors. It provides detailed explanations of the reasons for implementation, the use of two types of beacons and load sensors, and the duration of the implementation. Additionally, it includes a table of implementation results, clearly presenting information such as the implementation sites, number of units, challenges and effects, and the number of units reduced. [Contents] ■ Is one forklift per person really necessary? ■ The mechanism of Rojitan Fork ■ Implementation of Rojitan Fork ■ Ten forklifts with an operating rate of less than 10% ■ Visualization of forklift movement paths ■ KPIs presented by Rojitan Fork *For more details, please download the PDF or feel free to contact us.

• Process Control System

Visualizing the forklift's movement and operational status!

"Rojitan Fork" is a service that uses IoT tools to visualize the operational status of forklifts within warehouses and factories, calculating the truly necessary number of forklifts. 【Benefits of Introducing Rojitan Fork】 ★ Real Data Obtain real data through IoT devices, not based on intuition or experience! ★ Consultant Recommendations Consultants analyze the data and suggest points for efficiency and the appropriate number of forklifts! ★ Low Cost All equipment is available for rent at a low cost!

• Contract measurement

Do we really need the current number of forklifts?

Forklifts are used in factories and logistics warehouses for handling and transporting large cargo and pallets that cannot be managed manually. However, have site managers ever noticed that there are forklifts that are not in operation when they look around the site? Many people may wonder, "Is the current number really necessary?" or "Could we reduce the number a bit more?" when they see such a situation. With typical forklifts, it is only possible to check the operating hours using an hour meter, and it is not possible to grasp the operational status by time slots, the locations of travel, or the ratio of empty runs to loaded runs. This time, we will introduce a case where a housing equipment manufacturer worked on reducing the number of forklifts using a system called "Rojitan Fork" that utilizes beacons and sensors. *For more details about the blog, please refer to the related link. For further inquiries, feel free to contact us.

• others

[April 15 (Tuesday) 14:00~14:50 Free Online Seminar] Do we really need the current number of forklifts?

Forklifts are used in factories and logistics warehouses for handling and transporting large cargo and pallets that cannot be managed manually. However, when site managers look over the area, they may notice that some forklifts are not in operation. When seeing such a situation, many people might wonder, "Is the current number really necessary?" or "Wouldn't it be okay to reduce the number a bit?" Generally, with standard forklifts, one can only check the operating hours using the hour meter, and it is not possible to grasp the operational status by time slots, the locations traveled, or the ratio of empty runs to loaded runs. In this free online seminar, we will introduce a case study that uses a system called "Rojitan Fork" utilizing Visual Slam to understand the movement lines and utilization rates of forklifts and work on reducing the number of units. [Free Online Seminar Overview] ■ Date and Time: April 15 (Tuesday) 14:00 - 14:50 *Live questions will be accepted ■ Cost: Free *For more details, please check the seminar details from the link below or feel free to contact us.

• others

Jobtan is a tool that measures work time through the integration of a smartphone app and the web.

By simply tapping a button displayed on your smartphone during work, you can accumulate a history of your daily tasks. The acquired data can be managed collectively via the web. Furthermore, using the analysis tools we provide, you can easily output summary graphs. <Easy operation with a smartphone> You can easily operate and input/send data with your smartphone. <No need for handwritten daily reports> Daily reports are automatically generated from the inputted data, eliminating the need for handwritten reports. <Supporting work style reform> Based on the data collected by "Jobtan," you can understand the current state of the workplace. It supports work style reform by identifying issues and working on improvements. <Record job details, and input notes and quantities> Simply tap a button to record employees' job details. You can also input notes and quantities related to the work. <Easy work sampling> Measure the time of multiple employees simultaneously with one smartphone. Data analysis can be done immediately with the analysis tools. <Understanding work productivity (KPI)> By uploading work performance data to the Jobtan web service, you can aggregate and manage work productivity (KPI).

• Other measurement, recording and measuring instruments

Warehouse operations made easy and fully digitized instantly! Achieved affordably with smartphones and the web.

"Rojitan" is a warehouse work analysis tool that measures work time within a warehouse through the integration of a smartphone app (Android) and the web. By simply tapping a button displayed on the smartphone during work, you can accumulate work history. The acquired data can be managed collectively via the web. Furthermore, using the provided analysis tools, you can easily output summary graphs. It contains content filled with the know-how of logistics consultants, making analysis easy for anyone. 【Features】 ■ Rental Service: Easy equipment preparation ■ Rojitan Web: Easy measurement design ■ Time Measurement App: Simple one-tap operation ■ Analysis Tool: Easy creation of charts ■ Easy KPI: Simple KPI management *For more details, please refer to the PDF document or feel free to contact us.

• Server monitoring and network management tools

Easy operation management with your usual smartphone and LINE!

Doratan is a tool that allows you to easily grasp the working hours of drivers in real-time using the "LINE" app on your smartphone. It is available at a low cost of 15,000 yen per month for up to 20 drivers.

• Rental/lease

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact to the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If you require a detailed technical explanation, please contact us.

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding repair methods can alter the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" and "secondary damage." Hinode Water Supply Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for metal crack repair without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material with heat. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

We will be exhibiting our products at "JECA FAIR 2026 (the 74th Electrical Construction Exhibition)" held at Tokyo Big Sight. At this exhibition, we will be jointly exhibiting with Mibu Electric Manufacturing. Our booth will focus on the "Panel Manufacturing Skill-less Solution," which addresses the labor shortage issues in panel manufacturing that have required skilled workers, enabling less experienced operators to achieve high-quality manufacturing in processes such as wire processing, component assembly, and wiring work. We will also introduce various other products. We invite you to visit our booth during your visit. ■ Exhibition Name: JECA FAIR 2026 (the 74th Electrical Construction Exhibition) ■ Location: Tokyo Big Sight, Halls 1-3 ■ Booth Numbers: 1-01 ECAD Solutions, 1-02 Joint Exhibition with Mibu Electric Manufacturing ■ Dates: May 27 (Wednesday) - May 29 (Friday), 2026, for three days ■ Hours: May 27 (Wednesday) 10:30 AM - 5:00 PM May 28 (Thursday) 10:00 AM - 5:00 PM May 29 (Friday) 10:00 AM - 4:30 PM *For more information about the exhibited products, please download the materials. Feel free to contact us with any inquiries.

We would like to express our gratitude for your continued support and announce a campaign where you can purchase consumables at a great price. We will offer various consumables that need to be replaced regularly for high-precision and stable analysis, as well as safe decomposition work, at a special price of 20% off. For more details, please refer to each leaflet.

To customers considering the introduction of vehicle detection sensors for parking lot construction, design, and management: Are you facing any issues with the challenges you currently have or selecting the right sensors for parking lot management? Hotron offers free materials that explain how to utilize vehicle detection sensors and the benefits of their introduction! ▽ Here is the lineup of materials ◉ Basic Guide to Vehicle Detection Sensors This guide focuses on the challenges and solutions in parking lot operations, introducing the overview of vehicle detection sensors. ◉ Key Points for Introducing Vehicle Detection Sensors This material discusses the benefits of introduction based on installation locations and specific challenges. ◉ Case Studies of Vehicle Detection Sensor Implementation This document introduces the challenges before implementation and the results after introduction. For more details, please download from our website and check it out. https://www.hotron.co.jp/download/