[Consolidation of Bases / New Factory Opening] TMT Business Division Toyoake Factory Starts Full Operations

Plate processing: Special shapes with short delivery times.

【Features of the Provided Services】 - Complex Shape Processing: We accommodate complex cut-out shapes and multi-axis drilling through laser processing and machining. - Wide Range of Material Compatibility: We can process plates made from various types of materials, from thin sheets to thick plates. - Small-Batch Production and Short Lead Times: We achieve short lead times for small-batch production to meet our customers' diverse needs. For more detailed information about plate processing and other examples, please visit our website. https://www.johnan.com/large-scale-processingy/

• Other processing machines

Difficult-to-cut materials, complex shapes, and non-standard sizes can be produced from a single prototype to mass production.

【Features of the Provided Services】 - High-Precision Machining: We handle shaft machining that requires micron-level precision and meet strict tolerance requirements. - Capability for Difficult-to-Cut Materials: We have extensive experience and technology to work with materials that are considered difficult to machine. - Consistent Processing: We provide processes tailored to customer needs, from lathe machining to polishing and surface treatment. For more detailed information about high-quality metal cutting machining and other case studies, please visit our website.

• Contract manufacturing
• Processing Contract
• Other metal materials

5-sided and 5-axis machining: Complex shapes, with high precision. JOHNAN's technology.

JOHNAN Corporation utilizes skilled processing techniques and the latest equipment to deliver high-quality products quickly. In addition to a consistent production system from cutting to polishing and assembly, our strength lies in a stable supply system leveraging our overseas network. 【Features of Our Services】 - Efficient large-scale processing completed in one setup (contributing to reduced lead times and cost savings) - Possession of the latest equipment (including a gantry-type 5-axis machining center, with a total of 80 machines capable of various processing) - Solutions to customer challenges (contributing to issues such as reduced lead times and high-precision finishing of complex shapes) For more detailed processing examples and specific service areas, please refer to the related links.

• Other machine elements
• Other processing machines
• Other factory equipment

With well-equipped facilities such as gantry-type, 5-face, and 5-axis machining machines, we achieve high-precision large-scale machining, large-scale can manufacturing, and precision parts processing.

JOHNAN meets the advanced demands of our customers with skilled technical expertise and the latest equipment. By utilizing multi-axis machining centers and 5-axis machining machines, we efficiently process parts that require complex shapes and extremely high precision. This contributes to shortening the process, minimizing errors, and reducing delivery times. For detailed information about the equipment owned by JOHNAN, please refer to the related links. On the equipment page, you can check the types of equipment, manufacturers, processing capabilities, and the number of units available.

• Contract manufacturing
• Processing Contract
• Other metal materials

Complex shapes and diverse materials are processed with high precision using JOHNAN's technology. We solve our customers' challenges.

Here are the features and strengths of JOHNAN: - Wide range of material compatibility We can process a diverse array of materials, including iron, aluminum, copper, stainless steel, ceramics, plastics, rubber, carbon, castings, titanium, and Inconel, among others. - Realization of complex shapes Utilizing advanced technologies such as multi-axis machining and five-sided machining, we can handle complex three-dimensional shapes that require high precision, as well as irregular parts for large-scale structures. - Proposal of optimal processing methods Our skilled technicians, with years of experience, propose the most suitable processing methods based on the material characteristics and the complexity of the shapes, ensuring we meet our customers' needs. For more detailed information, please refer to the related links.

• Other machine elements
• Processing Contract
• Other Machine Parts

We solve your problems with our years of cultivated skilled processing techniques and the latest equipment! We can accommodate a wide range of needs, from various precision parts processing to large-scale processing and large can manufacturing!

Do you have any of these concerns regarding large-scale processing and precision parts processing? - Frequent setup changes occur during the processing of complex-shaped parts, leading to increased time and costs... - For parts requiring high precision, I want to minimize processing errors... - I want to establish an efficient processing system for small-batch, diverse production... We will solve your concerns with our years of cultivated skilled processing techniques and the latest equipment! Our company handles everything from various precision parts processing to large-scale processing and large can manufacturing. By utilizing multi-axis processing and five-sided processing with skilled techniques and the latest equipment, we can accommodate parts processing that requires complex shapes and high precision. This reduces the number of setups, minimizes errors, and contributes to shorter delivery times. Additionally, we meet diverse customer needs with materials ranging from iron, aluminum, copper, stainless steel, ceramics, resin, rubber, carbon, cast iron, and titanium, to difficult-to-cut materials like Inconel and SUS316. 【Processing Range】 - The range for large-scale processing and large can manufacturing is up to 6,200mm in length, 3,000mm in width, and up to 1,800mm in height. - For precision parts processing, we can achieve a product accuracy of 0.005mm.

• Other Auto Parts
• Other semiconductor manufacturing equipment
• Other industrial robots

In civil engineering sites, workers walk around the site throughout the day. Moving over hard steel plates, experiencing strong glare and radiant heat during the summer, and being surrounded by the metallic sounds of vehicles can make the ground environment burdensome. The Hyper CLT board is a wooden lightweight board made from CLT (Cross-Laminated Timber) that is laminated in a perpendicular direction. The unique texture and temperature of the wood surface differ from that of steel plates, providing an opportunity to reconsider the environment of worker pathways, rest areas, and material storage. The 5×10 board weighs approximately 230 kg, and the 5×20 board weighs about 460 kg, making them relatively lightweight and easy to install, remove, or relocate depending on site conditions. The Hyper CLT board is registered as a technology with the Ministry of Land, Infrastructure, Transport and Tourism under NETIS as "TH-250021-A." It can also be utilized for proposals to improve working environments and consider environmental impact. Wooden boards, NETIS, civil engineering, CLT, wooden lightweight boards. Reevaluating the ground environment contributes to creating a more comfortable workplace.

Hertz Electronics Co., Ltd. will update the software for its "Pokayoke Tools," a group of IoT tools that support the prevention of operator errors (Pokayoke) in production processes such as assembly and inspection, which require high quality. The update will add the "Communication Log Storage for Tool-Used Work" feature to the Pokayoke receiver TW-870R series (single output type "TW-870R," four output type "TW-870R-EXP," LAN connection type "TW-870R-EXL"). The "Communication Log Storage for Tool-Used Work" feature allows for the logging of work performed with Pokayoke-compatible tools (tools equipped with Pokayoke transmitters) each time work is done, storing logs of the work performed (transmitter serial number, work achievements, etc.) and logs of the wireless communication between the Pokayoke transmitter and the TW-870R series (communication date and time, channel, number of transmissions, etc.) as communication logs within the TW-870R series. The communication logs stored in the TW-870R series can be output in CSV format via the Windows application "Pokayoke Tools Settings," allowing for analysis of the wireless communication status in the production process and management of work history using Pokayoke-compatible tools.

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding repair methods can alter the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" or "secondary damage." Hinode Water Supply Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for metal crack repair without the application of heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material at all. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

● The production time for cast prototypes can be shortened! Since model making is not required, the production time for prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly producing sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! Different products, such as similar shapes or varying dimensions, can be molded at the same time in one molding process. This allows for the verification of multiple types in a short period.

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding methods for repairs can change the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" and "secondary damage." Hinode Waterworks Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for metal crack repairs without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material at all. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.