Explanation of discharge removal for broken taps | Confirmation conditions to utilize the screw hole

Before giving up on parts due to tap breakage. We will consider a method for removing broken tools that minimizes damage to the threads using small hole discharge and shape cutting discharge.

At Hanshin Seiko, we offer the removal of broken taps and reworking through fine hole electrical discharge machining and shape engraving electrical discharge machining. If you have a situation where "the tap broke deep inside the screw hole," "it's too hard to drill," or "the extractor has broken off," please consult us for assistance with molds, jigs, and precision parts that are in the processing stage. We will check the size, material, position, and depth of the broken tool, and consider the size and shape of the electrode, positioning, and discharge conditions. We will select methods that minimize damage to the surrounding threads and base material, such as removing the center of the tap and extracting the remaining fragments. After removal, we will check the condition of the screw hole and consult on the necessity of additional processing or repairs if needed. Please provide us with a photo of the broken area, the tap size, the material of the base, the work dimensions, and your desired delivery date. *Please note that processing may not be possible depending on the state of the breakage. We do not guarantee that the threads will remain undamaged or that the part can be reused after removal.

• Electric discharge machine
• Contract manufacturing
• Processing Contract

When adopting new civil engineering materials, it is important not only to consider performance but also to ensure that clients and designers can easily verify information. Our Hyper CLT panels are registered technologies with the Ministry of Land, Infrastructure, Transport and Tourism (MLIT) under NETIS, with registration number "TH-250021-A." Additionally, they are registered with NNTD, which publishes technical information in the field of agricultural and rural development. In NNTD, they are listed as technologies that can be utilized for agricultural roads, drainage channels, field improvements, material storage areas, and temporary roads. They can also serve as information for considering new panels in agricultural civil engineering and rural development sites. Hyper CLT panels are wooden lightweight panels made from CLT (Cross-Laminated Timber) that is laminated in the orthogonal direction. The 5×10 panel weighs approximately 230 kg, and the 5×20 panel weighs about 460 kg, making them relatively lightweight and easy to install, remove, or relocate depending on site conditions. Wooden panels, NETIS, civil engineering, CLT, wooden lightweight panels. Through registration with NETIS and NNTD, Hyper CLT panels are expanding new options not only in general civil engineering but also in agricultural and rural development sites.

Fukuda Co., Ltd., which develops, manufactures, and sells leak testing equipment to inspect airtightness and sealing performance, provides a technical document that clearly explains the methods and theories of airtight testing, titled "Technical Manual." We are offering it as a PDF file. Please take this opportunity to download and view it!

● What is a packaging container air leak test device? It is a leak testing device that identifies the peeling, tearing, and presence of pinholes in packaging containers for pharmaceuticals and other products, conducting a Container Closure Integrity Test (CCIT). It can be applied to a wide variety of packaging containers, including flexible packaging, bottle containers, and glass containers, primarily in pharmaceutical packaging. The measurement method employs the <sealed chamber method (pressure change leak testing method 1)>. A sample is placed in the chamber, and by applying pressure or vacuum and measuring the pressure change within the chamber, quantitative inspection is performed. It can be used in various scenarios, including offline manufacturing, inline manufacturing, CMC laboratories, quality control laboratories, and stability testing. * The containers subject to inspection are referred to as "work" or "samples." Here, specific samples are referred to as "samples" to differentiate the terminology.

The pinhole inspection for packaging engineering is fully automated, eliminating packaging defects based on certain quality standards. The judgment results and operational status can be managed via a monitor screen. - Quantitative management of quality standards for the pinhole inspection process - Ensuring the quality of the product's shelf life - Establishing evaluation criteria for the manufacturing process, achieving quantitative quality assurance - Slim and space-saving design that can be connected to existing production lines - Quick changeover for product variety switching can be handled in a short time by exchanging chambers - Fully domestically produced, allowing for rapid maintenance and troubleshooting - Example target works: pillow packaging, packaged rice (packaged cooked rice), etc. *Please consult us regarding the use of this product for pharmaceuticals.

Fukuda Co., Ltd. has been pursuing leak detection for 60 years and is committed to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing properties. We will propose the appropriate testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)