We have uploaded various case studies on the use of robots.

A new robot system has been introduced in the packaging sorting process of pharmaceutical factory blister packs! Line stoppages have been eliminated, achieving an increase in production capacity!

We have achieved the automation of the packaging unit distribution process for pharmaceutical packaging (pharmaceutical wrappers) in a pharmaceutical factory using a new 3kg portable wing slicer-type (scara-type) robot manufactured by Nittokyo. Previously, the next process could not be initiated until all items were in place on the entire line, requiring a temporary line stop. However, with the introduction of this robot system, it is now possible to dispatch to the next process as soon as the packaging units for a specific item are ready. This has improved production flexibility and significantly increased the overall processing capacity of the system. 【Implementation Effects】 - Number of people: 1 person ⇒ 0.6 person - Production volume: 5,000 units ⇒ 6,000 units - Other effects: Improved production flexibility Replacement/support for arduous tasks *For more details, please refer to the catalog or feel free to contact us.

• SCARA Robot
• Assembly robot
• Transport and handling robots

A new robot system has been introduced to the inspection sub-process of tablet molds in a pharmaceutical factory! A system has been realized that performs transportation and palletizing with a single robot!

Using a new 3kg portable wing slicer type (scara type) robot manufactured by Nitto Seiko, we have established a robotic system for visual inspection of tablet molds (punches) in a pharmaceutical factory, as well as for transportation and palletizing between each process in the packaging stage. Previously, these tasks were performed manually by workers, which placed a heavy burden on them. However, this system has achieved a reduction in workload, improved quality, and a decrease in personnel. 【Implementation Effects】 - Number of people: 5 ⇒ 4 - Production volume: 150 units ⇒ 150 units - Other effects: - Replacement/support for arduous tasks - Improvement in quality (reduction in defect rate) - Reduction in the workload for production history storage *For more details, please refer to the catalog or feel free to contact us.

• SCARA Robot
• Assembly robot
• Transport and handling robots

A new robotic system has been introduced in the bento container assembly process at the food factory! Significant reduction in personnel has been achieved! It also alleviates the burden on workers in a chilled environment.

This is a robot system that has achieved the final assembly of bento containers (containing food) using a new type of 3kg portable wing slicer robot (scalar type) manufactured by Tsubakimoto. Previously, the entire line required 30 personnel, but we have significantly reduced this to 22. Additionally, by reducing manual labor in the harsh chilled environment (below 15 degrees), we have improved employee workload and enhanced the working environment. 【Implementation Effects】 - Number of personnel: 30 ⇒ 22 - Other effects: Replacement/support for harsh tasks (chilled environment below 15 degrees) *For more details, please refer to the catalog or feel free to contact us.

• SCARA Robot
• Assembly robot
• Transport and handling robots

Robot introduction case study gift! We offer on-site demonstrations and proposals for robot systems to customers who want to try or see robots!

Kyoni Corporation is a key distributor of robots manufactured by NACHI, and we have established a dedicated team for robots within our company to propose optimal robot systems. For customers who have no experience in introducing robots but want to try, and wish to achieve efficiency and automation, we offer a free on-site demonstration of NACHI's low-cost, compact, high-speed robot 'MZ04', which contributes to a significant increase in productivity. Along with the demonstration, we will also introduce case studies and propose robot systems. 【Features】 ■ Class-leading operational speed Boasting the highest operational speed in its class for a 4kg payload, improving productivity compared to other manufacturers. ■ Lightweight, compact, and wide operational performance The installation area is equivalent to A5 size, contributing to downsizing of equipment. ■ Wiring routing through a hollow wrist The wiring is housed in the hollow wrist, allowing entry into narrow spaces. ■ Cost competitiveness Achieving overwhelming cost reductions compared to other manufacturers. ■ Low-output type that does not require safety fences is also available In the case of the 80w low-output type, safety fences are not required, promoting collaboration with humans. *Case study collection can be downloaded from below. *Please feel free to contact us if you would like a demonstration.

• Transport and handling robots

We have introduced a high-speed robotic system into the packaging process of the retort food factory, achieving labor reduction and a significant increase in production capacity!

This is a robot system that has achieved high-speed packaging of retort foods using a new 3kg portable wing slicer type (scalar type) robot manufactured by Futaba. Previously, three personnel were required on the line, but this has been reduced to one, and by increasing operating hours, we were able to raise production volume. 【Implementation Effects】 - Number of personnel: 2 people ⇒ 1 person - Production volume: 14,400 units/day (6h×1 shift) ⇒ 38,400 units/day (8h×2 shifts) - Other effects: Improved production flexibility Improved quality *For more details, please refer to the catalog or feel free to contact us.

• SCARA Robot
• Assembly robot
• Transport and handling robots

Automate the picking and alignment of fine parts for optical units, replacing the tasks of skilled workers with robots!

The introduction of a new 3kg portable wing slicer type (scara type) robot manufactured by Nittokyo has achieved the automation of picking and aligning fine parts to be incorporated into optical components, significantly reducing the burden on workers. Previously, skilled workers manually picked fine parts from trays using tweezers to align them, but with the introduction of the robot, we have successfully automated the picking and aligning processes. 【Implementation Effects】 - Number of workers: 2 people ⇒ 1.5 people - Production volume: 300 pieces/day ⇒ 400 pieces/day - Other effects: Automation of skilled tasks Replacement/support for arduous tasks (meticulous work) *For more details, please refer to the catalog or feel free to contact us.

• SCARA Robot
• Assembly robot
• Transport and handling robots

Automation system for tray positioning of molded small parts (terminal components) to the molding machine and retrieval of finished products after molding! Achieving significant reduction in personnel!

This is a robotic system that automates the tray alignment of terminal components, the setting of parts into the molding machine, and the retrieval and tray alignment of finished products using a compact, high-speed 6-axis robot manufactured by Nitto Seiko, which is portable at 7 kg. Previously, this series of tasks was performed manually, but by building a robot-centric system, we have significantly reduced the number of personnel required and minimized quality variations caused by human error. 【Benefits of Implementation】 - Number of personnel: 4 people ⇒ 1 person - Production volume: 3,600 pieces/day ⇒ 5,400 pieces/day - Other benefits: Improved quality Replacement/support for strenuous tasks *For more details, please refer to the catalog or feel free to contact us.

• Assembly robot

A robotic system that automates the extraction of products discharged from the press machine and their alignment and packaging into containers! Achieving 24-hour unmanned operation!

This is an automated robotic system for work discharge, loading, palletizing, and box changing using a 12kg portable six-axis robot manufactured by Tsubakimoto. Previously, the extraction of products from the press machine and the alignment and packing into containers were done manually. However, with the introduction of this system, the entire series of tasks has been automated, achieving 24-hour unmanned operation. Additionally, the physical burden on workers was significant, and there was a risk of burns due to the high temperature of the workpieces, but the replacement with robots has improved the working environment. 【Benefits of Implementation】 - Number of people: 2 ⇒ 1 - Production quantity: 6,000 pieces (per day) ⇒ 6,000 pieces (per day) - Other benefits: Improved production flexibility Replacement of harsh tasks (extraction of high-temperature workpieces) *For more details, please refer to the catalog or feel free to contact us.

• Articulated Robot
• Assembly robot
• Transport and handling robots

Automating the transportation of gears and the cleaning before and after processing with a robotic system! Highly effective in reducing work time and improving human error!

This is an automated robot system that combines a 20kg portable 6-axis robot and transport system manufactured by Nittokyo with a cleaning machine. Previously, the transportation of gear workpieces and cleaning operations in the shaving process were performed manually by skilled workers. However, with the introduction of this system, we have achieved a reduction in work time and the elimination of human errors such as dents. Additionally, by replacing cleaning tasks with robots, we have improved the health and hygiene aspects for workers. 【Implementation Effects】 - Number of people: 2 ⇒ 1 - Other effects: Improvement in quality, enhancement of sanitary conditions (health concerns due to cleaning agents) *For more details, please refer to the catalog or feel free to contact us.

• Articulated Robot
• Assembly robot
• Transport and handling robots

Automation of work transportation, loading, and cleaning in the machining process for machine parts using a robotic system has been achieved. Successful in reducing manpower and preventing accidents!

By combining the 350kg payload 6-axis robot and the 50kg payload 6-axis robot from Nittokyo with a transport system, we have achieved the automation of transporting, loading, and cleaning large machining parts for machine tools. Previously, the transportation, loading, and cleaning of workpieces to the machining machines were done manually by workers or with crane transport. However, with the introduction of this robotic system, we have seen significant benefits such as labor reduction, elimination of cranes leading to increased production efficiency, and prevention of accidents during transport. 【Implementation Effects】 - Number of people: 2 ⇒ 1 - Production volume: 4 pieces (per day) ⇒ 9 pieces (per day) - Other effects: Accident prevention (heavy load transport) *For more details, please refer to the catalog or feel free to contact us.

• Articulated Robot
• Assembly robot
• Transport and handling robots

Automating deburring by robots with skilled operators, achieving labor savings and stable quality!

This is a gear transportation and deburring automation robot system that combines a 20kg portable 6-axis robot and an in-and-out system made by Nitto Seiko, along with a new type of 3kg portable wing slicer robot and deburring tool. Previously, deburring of gears was done manually by skilled workers, but with the introduction of this system, the actions of skilled workers are replicated by robots, achieving labor reduction and stabilization of deburring quality. 【Implementation Effects】 - Number of people: 2 ⇒ 1 - Other effects: Improvement in quality, replacement/support for strenuous tasks *For more details, please refer to the catalog or feel free to contact us.

• SCARA Robot
• Assembly robot
• Transport and handling robots

Realization of an automatic chip and cutting oil recovery robot system by combining Anlet's push-pull type Roots recovery machine and handling robot.

This is an automatic chip and cutting oil recovery robot system proposed by Kyoni Corporation. It combines the push-and-pull type Roots recovery machine (cyclone + Roots blower) from blower manufacturer Anlet with a handling robot from Fujikoshi. (Robots from other manufacturers can also be accommodated.) The system powerfully sucks up chips and cutting oil that accumulate in deep holes of engine parts for automobiles and transport machinery using a recovery device attached to the robot hand, automating processes that were previously done manually and preventing the scattering of chips and oil. 【Features】 - No scattering of chips and cutting oil - Capable of recovering from deep tapped holes - Automation of cleaning for large workpieces - High-efficiency powerful suction power due to the Roots blower *For more details, please refer to the catalog or feel free to contact us.

• Articulated Robot

We have released a new video on our company’s YouTube channel. The theme of this video is "The World of Amino Acid-Based Shampoos." Amino acid-based shampoos have become popular in recent years, but the lather, feel, and finish can vary greatly depending on the cleansing ingredients used. In this video, we clearly explain the changes in user experience based on the differences in cleansing ingredients by comparing two types of amino acid-based shampoos. We hope you can use this as a hint for developing original shampoos and differentiation.

[To the owners of parking lots and parking lot construction companies] "I’m worried about not colliding with pedestrians when exiting the parking lot..." Among vehicle entrances to parking lots, stores, residences, and factories, those particularly facing sidewalks or roadways are expected to pose risks of dangerous incidents such as collisions with pedestrians or between vehicles. To alleviate such concerns, Hotron proposes a [Vehicle Exit Warning Sensor] that detects vehicle departures using various sensors and alerts the surroundings with LED lights and buzzers. The device consists of a simple configuration of "Sensor" + "Controller" + "Switching Power Supply (24V)" + "LED Rotating Light." *Please note that a separate control panel is required to include the controller and switching power supply (24V) when using the exit warning system. *We kindly ask that customers arrange for the switching power supply (24V), LED rotating light, control panel, circuit breakers, etc. Since it can be retrofitted, it can also be used for existing parking lot entrances. We hope this will contribute to safer vehicle passage for everyone. ◎ For more details, please contact us or download the catalog.

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding repair methods can alter the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" and "secondary damage." Hinode Water Supply Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for metal crack repair without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material with heat. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

Hotron, which manufactures and sells sensors, provides bed exit sensors for hospitals, nursing, and care facilities. Hotron offers easy-to-understand video guidance on how to use the bed exit sensors wirelessly and how to set up device connections! ▼ Video Manual (YouTube) https://www.youtube.com/playlist?list=PLNVA4mTrZDqtJa6MfFRZQxwtfCSnAfxVy 【Bed Exit Sensors】 ○ Non-contact infrared sensor, simply place it - Pole-kun HB-H1 ○ Mat sensor, foldable thin mat - Mat-kun HB-UST ○ Body movement call - Ugo-kun HB-TV3 ○ Body movement call for wheelchairs - Ayumi-chan HB-WTV3 【Options】 ○ Nurse call linked wireless set - Wireless set (transmitter/receiver) HB-RS/HB-RJ ◎ For more information about the products, please contact us or download the catalog.

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding methods for repairs can cause changes in the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" and "secondary damage." Hinode Water Supply Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for the repair of metal cracks without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material at all. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.