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  4. Why inspection omissions occur! Rethinking the unprocessed outflow issue: "Fundamental Solutions to Unprocessed Outflow of Taps"
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  • Sep 07, 2018
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Sep 07, 2018

Why inspection omissions occur! Rethinking the unprocessed outflow issue: "Fundamental Solutions to Unprocessed Outflow of Taps"

マイクロフィックス マイクロフィックス
The occurrence of processing omissions in tap holes (screw holes) carries many significant risks, such as "cost losses" from returns and full inspections, and "credibility losses" that diminish product and corporate trust. Generally, inspections are conducted using "lasers" or "visual checks," but currently, there are issues on-site such as inspection omissions caused by lasers misidentifying water or oil attached to the tap, and visual inspections missing unprocessed areas. At Microfix, we are offering a free resource titled "Reconsidering the Issue of Unprocessed Outflow: A Fundamental Solution to Tap Unprocessed Outflow," which summarizes case studies of troubles caused by "tap hole inspection omissions," their causes, and solutions! [Excerpt from the introductory material] ■1. The importance of tap unprocessed inspections ■2. The current state and issues of tap unprocessed inspections ■3. Why unprocessed items occur ■4. Troubles caused by the occurrence of unprocessed items ■5. Requirements for tap hole unprocessed inspections ■6. Introduction to Microfix products ★★★ If you would like a copy of "The Fundamental Solution to Tap Unprocessed Outflow," please download it from the link below! ★★★
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タップ未加工品流出の根本解決書.pdf[1669696]

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How to prevent missed screw hole inspections? "Fundamental solution to unprocessed tap leakage."

Essential for all engineers: Free gift of 'The Fundamental Solution to Unprocessed Tap Leakage'!

The occurrence of processing omissions in tap holes (screw holes) carries many significant risks, such as "cost losses" from returns and full inspections, and "credibility losses" that diminish product and corporate trust. Generally, inspections are conducted using "lasers" or "visual checks," but currently, there are issues on-site where inspections are missed due to lasers misidentifying water or oil attached to the tap, or due to visual inspections overlooking unprocessed areas. At Microfix, we are offering a free copy of "Reconsidering the Issue of Unprocessed Outflow: A Fundamental Solution to Tap Unprocessed Outflow," which summarizes case studies of troubles caused by "tap hole inspection omissions," along with their causes and solutions! [Excerpt from the introductory book] ■1. The importance of tap unprocessed inspections ■2. The current state and issues of tap unprocessed inspections ■3. Why unprocessed products occur ■4. Troubles caused by the occurrence of unprocessed products ■5. Requirements for tap hole unprocessed inspections ■6. Introduction to Microfix products ★★★ If you would like a copy of "Fundamental Solutions to Tap Unprocessed Outflow," please download it from the link below! ★★★

  • Defect Inspection Equipment

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01_nt1.jpg

Tap Unprocessed Detector "NT-1"

Complete prevention of the outflow of unprocessed taps! Screw hole inspection equipment that can be used in harsh environments, fully automatic inspection of all unprocessed screws.

The "NT-1" is a tap processing detection device that uses an eddy current method. By simply pushing the sensor probe, it quickly distinguishes between processed and unprocessed taps and outputs OK/NG signals. With its easy operation and compact design, it can be integrated into existing equipment for use. It prevents the outflow of unprocessed taps (screws) through fully automated inspection of all items. 【Features】 ○ Easy threshold setting ○ Simple inspection method ○ Usable in various industries For more details, please contact us or download the catalog.

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Eddy Current Tap Hole Inspection Device MTD-100

Ideal for 100% inspection of screw holes, internal threads, and automated inspection of machined holes! It accurately detects tapping defects non-contactly.

The MTD-100 eddy current tap hole inspection device detects the presence of taps and defects such as voids non-destructively by simply inserting the probe into the threaded hole. The judgment threshold can be set with upper and lower limits. By inputting timing, results can be output. It is easy to operate, allowing anyone to use it, and inline inspection of all items is also straightforward. Zero adjustment is possible automatically or at any desired timing, suppressing fluctuations in measurement results due to temperature drift. Additionally, data can be output to a PC via USB for collection and management. 【Features】 ○ Technology based on eddy currents to detect defects in taps and threaded holes non-destructively ○ Absolute method, no master workpiece required ○ Measurement possible with minimal downtime (within 1 second) ○ Equipped with I/O output, designed for inline integration ○ Multiple sensor probes can be connected to a single amplifier For more details, please contact us or download the catalog.

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Related catalog(3)

How to prevent missed screw hole inspections? "Fundamental solution to unprocessed tap leakage."

How to prevent missed screw hole inspections? "Fundamental solution to unprocessed tap leakage."

TECHNICAL
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Tap Unprocessed Detector "NT-1"

Tap Unprocessed Detector "NT-1"

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Eddy Current Tap Hole Inspection Device MTD-100

Eddy Current Tap Hole Inspection Device MTD-100

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Please let us know your concerns regarding leaks. We may have some suggestions for you. Leak tests, leakage tests, leak inspections, leak detection, container integrity tests, packaging integrity tests...

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Fukuda Corporation has been pursuing leak detection for 60 years and is dedicated to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing performance. We will propose suitable testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

Aug 20, 2026

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Fukuda's Technology Column

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This is a collection of links to Fukuda's technical columns. It covers various topics related to leak tests and more... Please check the related links for more information.

Aug 20, 2026

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Hyper CLT flooring panel

CLT flooring boards that can also be used in material yards | Hyper CLT flooring boards

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In a civil engineering site material yard, not only is material storage conducted, but also the frequent movement of trucks and heavy machinery, unloading, and the movement of workers. On unpaved ground, mud and ruts can occur due to rain, which may reduce work efficiency. Hyper CLT mats are civil engineering CLT materials that utilize wood CLT. By laying them in material yards or storage areas, a work space that facilitates the movement of vehicles and heavy machinery can be established while protecting the ground. They can be laid only in necessary locations, and relocation or repurposing in accordance with construction progress is also possible. The 5×10 panel weighs approximately 230 kg, and the 5×20 panel weighs about 460 kg, making them lightweight and easy to install and remove even with small machinery. After use, they can also be utilized as temporary roads, access routes, or heavy machinery work yards. Additionally, they offer unique benefits of wood, such as glare reduction, noise suppression, and CO2 fixation. As a registered technology with the Ministry of Land, Infrastructure, Transport and Tourism under NETIS "TH-250021-A," these wooden mats can also be used for environmental improvement in material yards and innovative public works.

Aug 20, 2026

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AAEON UP Series Board for Embedded Applications with Intel Core Processor (Series 3) [UP WCL]

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Features: ● Equipped with Intel Core Processor (Series 3) ● Onboard LPDDR5 memory: up to 24GB ● Onboard UFS storage: up to 256GB ● 2.5GbE (2.5 Gigabit Ethernet): 1 port ● HDMI 2.1 (TMDS): 1 port ● USB 3.2 Type-A: 3 ports ● 10-pin GPIO: 1 port ● Power input: 12V DC * This model does not include an operating system.

Aug 20, 2026

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AAEON UP Series AI Development Board with Intel Core Series 3【UP Nexus WCL】

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Features: ●CPU: Intel Core Processor (Series 3) ●Onboard Memory: Onboard LPDDR5 (up to 48GB) ●Onboard Storage: Onboard UFS (up to 256GB) ●LAN: 2.5GbE ×2 (Intel Ethernet Controller I226-IT) ●USB: USB 3.2 Type-A ×2, USB 3.2 Gen 2x2 Type-C ×1 ●GPIO: 40-pin GPIO ×1 ●Video Output: HDMI 2.1 (TMDS) ×2, DP 1.4a (via USB Type-C) ●Serial Port: RS-232/422/485 (10-pin header) ×2 ●Expansion Slots: M.2 2230 E-Key ×1, M.2 2280 M-Key ×1, M.2 2242 M-Key ×1 ●Security: TPM 2.0 ●Power Input: DC 12–24V input

Aug 20, 2026

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