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  1. Home
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  3. ジャパンマテックス シールエンジニアリングセンター
  4. Attention customers troubled by rough flange surfaces! [JM Seal Magazine] (Issue 13) September 20.
PRODUCT
  • Oct 11, 2019
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Oct 11, 2019

Attention customers troubled by rough flange surfaces! [JM Seal Magazine] (Issue 13) September 20.

ジャパンマテックス ジャパンマテックス シールエンジニアリングセンター
- Solving leakage problems with excellent compatibility! This case resolved a leakage issue at a boiler drum manhole. Temperature: 350℃ Pressure: 10MPa Fluid: Steam It was anticipated that conventional spiral gaskets would not provide proper compatibility, and since the flange is located inside the equipment, repairs would incur high costs and take a long time. By using HOCHDRUCK-PRO1500, which has excellent compatibility and high pressure resistance, the leakage problem was solved! - HOCHDRUCK-PRO1500 Heat resistance temperature: -240℃ to 420℃ (650℃ for steam) Pressure resistance: 25.9MPa HOCHDRUCK is a sheet gasket that combines the compatibility of expanded graphite with pressure resistance by using multiple layers of stainless steel. It is mainly used as an emergency replacement for metal jackets and spiral gaskets. In addition to reducing repair costs, we have also met customer demands for delivery times, and we are now receiving repeat orders!
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CH-G-1500-001_馴染みの良さで漏えい問題解決!.pdf[166152]

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This product can handle high temperatures, high pressure, and short delivery times!

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グロメット.jpg

Grommet option "MacGuard"

Shut out infiltration and leakage! Improved heat resistance with grommet processing.

"MacGuard" is the name of an option that applies crimping processing of SUS316L or Hastelloy to the inner and outer diameters of gaskets. By adding MacGuard as an option for gaskets, it is possible to significantly improve sealing performance, contamination prevention, pressure resistance, heat resistance, and more. 【Features】 ■ Shuts out permeation leakage ■ Improved heat resistance ■ Blocks the occurrence of contamination ■ Protects the gasket from fluids ■ Significantly suppresses cold flow of fluorine-based gaskets ■ Prevents gasket adhesion ■ Greatly improves the handling of gaskets *For more details, please refer to the PDF document or feel free to contact us.

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"Gaskets, Packing, Textile Products" *Comprehensive Catalog Available

We will clarify leakage issues with original solutions!

This is a comprehensive catalog featuring our original gaskets and packing, which have a proven track record in addressing leakage issues with steam and existing gaskets and packing, as well as various shapes and materials of gaskets. It includes a gasket selection table and recommended part numbers, which can serve as a reference during selection! Additionally, we also accept separate requests for calculations of tightening pressure considering bolt strength. 【Contents (partial)】 ■ Gasket selection criteria and recommended part numbers ■ High-density expanded graphite gasket for steam: 8851ND ■ Super high-pressure SUS multi-layer expanded graphite gasket for steam: 1500 ■ High-sealability cam profile gasket ■ General-purpose expanded graphite gasket ■ Other general-purpose gaskets ■ Wide-range compatible expanded graphite gland packing for valves ■ Other various gland packings ■ RCF-compatible manhole gaskets and packings

  • Sealing

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8851ND_insta.PNG

8851ND CleaLock/1500 HOCHDRUCK

Customers struggling with steam! Here is the solution!

Are you using PTFE or joint sheets and experiencing significant leakage with steam? Our expanded graphite gaskets improve the handling issues and are widely used in the market. Here are two of our gaskets: - 8851ND CleaLock The 8851ND CleaLock is our original gasket made from high-density expanded graphite combined with stainless steel. This improves handling and provides a good tightening feel, which has received great acclaim from operators. Additionally, we have a quick turnaround time, typically responding within 3-4 days, and we will do our best to accommodate urgent requests, so please feel free to contact us. - 1500 HOCHDRUCK-Pro The 1500 HOCHDRUCK-Pro retains the soft expanded graphite while featuring multiple layers of stainless steel. It has 5 layers of stainless steel at a thickness of 3mm and 7 layers at a thickness of 4mm. It can be used under high pressure, making it a popular choice as an emergency substitute for metal gaskets, and of course, we can also provide quick delivery.

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High-pressure steam gasket "1500 HOCHDRUCK-Pro"

"Free sample available" Gaskets that meet the standards of excellent heat resistance, chemical resistance, and pressure resistance in accordance with air pollution prevention guidelines.

The "1500 HOCHDRUCK-Pro" is a high-performance gasket that meets the air pollution prevention guidelines "TA-LUFT" in Germany, a leading country in environmental protection. Thanks to its multilayer reinforced structure, it can be used in areas where semi-metallic or metallic gaskets are typically employed. Additionally, it can serve as an alternative to spiral gaskets in urgent situations and is suitable for a wide range of applications, including steam union gaskets. 【Features】 ■ Excellent heat resistance, chemical resistance, and pressure resistance ■ Minimal stress relaxation (reduction in surface pressure) ■ Superior sealing performance ■ Excellent handling properties ■ Outstanding emergency response capability "Free Sample Offer" Please feel free to contact us for your request. If you provide specific testing conditions, we will consider samples tailored to those dimensions, so please get in touch. 【Testing Conditions Examples】 ■ Temperature ■ Pressure ■ Fluid ■ Equipment used ■ Dimensions (thickness, outer diameter, inner diameter, etc.) ■ Estimated annual demand ■ Others *For more details, please refer to the PDF document or feel free to contact us.

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Gasket Case History: Solving Leakage Problems with Familiarity!

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Japan Matex "Packing, Gaskets, Textile Products Comprehensive Catalog"

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Please take a look at Fukuda's packaging container air leak test device!

  • NEW
  • PRODUCT

● What is a packaging container air leak test device? It is a leak testing device that identifies the peeling, tearing, and presence of pinholes in packaging containers for pharmaceuticals and other products, conducting a Container Closure Integrity Test (CCIT). It can be applied to a wide variety of packaging containers, including flexible packaging, bottle containers, and glass containers, primarily in pharmaceutical packaging. The measurement method employs the <sealed chamber method (pressure change leak testing method 1)>. A sample is placed in the chamber, and by applying pressure or vacuum and measuring the pressure change within the chamber, quantitative inspection is performed. It can be used in various scenarios, including offline manufacturing, inline manufacturing, CMC laboratories, quality control laboratories, and stability testing. * The containers subject to inspection are referred to as "work" or "samples." Here, specific samples are referred to as "samples" to differentiate the terminology.

Oct 13, 2026

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■■ Leak test for pouch containers such as packed rice! | MSQ-2003 series ■■ Packaging container air leak test device, pinhole inspection device, and full inspection device.

  • NEW
  • PRODUCT

The pinhole inspection for packaging engineering is fully automated, eliminating packaging defects based on certain quality standards. The judgment results and operational status can be managed via a monitor screen. - Quantitative management of quality standards for the pinhole inspection process - Ensuring the quality of the product's shelf life - Establishing evaluation criteria for the manufacturing process, achieving quantitative quality assurance - Slim and space-saving design that can be connected to existing production lines - Quick changeover for product variety switching can be handled in a short time by exchanging chambers - Fully domestically produced, allowing for rapid maintenance and troubleshooting - Example target works: pillow packaging, packaged rice (packaged cooked rice), etc. *Please consult us regarding the use of this product for pharmaceuticals.

Oct 13, 2026

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Please be sure to check out Fukuda's pinhole!

  • NEW
  • PRODUCT

This is a pseudo-defect (reference test piece) that specifies the hole diameter and hole length. It can be used in pressure change leakage testing methods and liquid immersion testing methods. It can be utilized for standard setting and validity evaluation using positive controls (defective product samples). ● Evaluation of packaging integrity in accordance with JP18 ● Setting of "maximum allowable leakage limit" ● Testing for the intrusion of water vapor, oxygen, and microorganisms ● Quantification from qualitative testing methods (converting current leakage standards to hole diameter)

Oct 13, 2026

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CCS3 product photo

The new product "Vehicle Count Sensor CCS3" enables efficient occupancy management of large parking lots.

  • NEW
  • PRODUCT

Hotron Inc. has launched its new product, the "Vehicle Count Sensor CCS3"! This product is a ceiling-mounted sensor that combines infrared and radar technology. It reliably detects vehicles in both directions with a single unit, accommodating traffic during congestion and vehicle passing, thus achieving efficient occupancy management in large parking lots. Additionally, it can be utilized for exit warning purposes in addition to vehicle counting, contributing to the safe and smooth operation of parking facilities. 'Features' - Improved detection performance against changes in road surface during rainy weather by using both infrared and radar. - Equipped with IP67 waterproof and dustproof performance, making it effective even in salt damage areas. - Various settings can be configured from a dedicated app (for Android devices), with current settings easily understandable at a glance. - The base dimensions are the same as the previous model "CCS2," allowing for smooth replacement of existing equipment. *For more details, please refer to the product information, catalog download, or contact us.*

Oct 13, 2026

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Hyper CLT flooring panel

Expanding CLT into the civil engineering field | A new proposal for Hyper CLT slabs

  • NEW
  • PRODUCT

CLT, which has been utilized in the field of architecture, is now expanding its possibilities into civil engineering sites. The "Hyper CLT Mats" are wooden lightweight mats that utilize CLT. They can be used as wooden mats for temporary roads, access routes, heavy machinery work yards, and material storage areas, providing an alternative to traditional steel plates on site. The 5×10 version weighs approximately 230 kg, making it relatively lightweight and easy to install, remove, and relocate. Additionally, it offers environmental benefits such as reducing glare and metallic sounds, as well as CO2 fixation, thanks to its wooden composition. Moreover, the Hyper CLT Mats are registered under the Ministry of Land, Infrastructure, Transport and Tourism's NETIS technology "TH-250021-A," making them eligible for proposals in the use of new technologies in public works. Transforming CLT from "building material" to "civil engineering material," it is expanding the new possibilities of civil engineering CLT in the form of wooden lightweight mats.

Oct 13, 2026

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