Industrial rubber processing / machining, lathe processing

Shortest half-day estimate / Rubber cutting processing from one drawing, one part!

There are "mold forming," which involves creating molds and shaping materials, and "cutting processing," which involves machining the rubber itself. We support the production of industrial machine parts and medical device parts through "rubber cutting processing." ◎ Supported Materials Silicone rubber, urethane rubber, NBR (nitrile rubber), etc. We can accommodate your specific requirements. ◎ Processing Methods Both machining and lathe processing are possible! We can handle various rubber molded products, O-rings, rolls, vibration-damping rubber, gaskets, etc. You can trust us with both square and round items. We also handle metal processing, so we can accept requests for processes like rubber bonding to metal, so please feel free to consult us. ◎ Inspection and Measurement We deliver products that have undergone precise dimensional measurement (inspection of all areas) at our in-house quality control center. We have introduced the latest measuring equipment, including one-shot 3D shape measuring machines and image dimension measuring devices, as well as CNC three-dimensional measuring machines. In addition to metal processing, we also have numerous achievements in resin and rubber processing. Whether it's a single drawing or one part, we can handle single-item processing, so please request a quote! From metal to resin, we are your go-to for cutting processing of prototype and development parts.

• Other machine elements

Shortest half-day estimate / Non-contact measurement devices can measure soft products such as plastics and rubber without deformation.

Soft products such as resin, plastic, and rubber are "difficult to measure" because they can deform when trying to measure them with tools like calipers. Measurement errors can also occur depending on the measurer. Rubber O-rings are a prime example of this. In such cases, our company uses non-contact measuring instruments. The image dimension measuring device (Keyence) / IM-8000 is a non-contact measuring machine that uses images for measurement, allowing for precise measurement of soft processed parts like rubber without deforming the object. If you are struggling with dimension measurement of products that stretch, shrink, or easily deform, please take advantage of our "measurement service." Additionally, we specialize in measuring mold parts and resin molded products, and we offer not only geometric tolerance measurement and evaluation using digital devices but also measurements of curved surfaces, surface roughness, and roundness. For over 30 years, we have provided processed parts to various client companies. Based on the inspection techniques we have acquired, we conduct measurement services. We have a proven track record with a wide range of industries, including semiconductors, automotive, electronics, medical, and food. For more details, please contact us or visit our website.

• Contract measurement

We have processed a probe holder made of PEEK material (PK-450) with a minimum estimate of half a day.

At the request of a major semiconductor manufacturing equipment manufacturer, we performed single-item processing of probe holders made from PEEK material (PK-450), which is a type of super engineering plastic. Processing of PEEK resin is one of our specialties within the company. We can also handle engineering plastic processed products like these. *For more details, please feel free to contact us. We support everything from procurement of small quantities of various parts to surface treatment and inspection, including single-item processing. Our official website contains more detailed information. We can handle everything from metal to plastic! Leave the cutting and processing of prototype and development parts to us.

• others

This is a cutting resin processed product using Sumika Super S1000 (formerly known as Econol). Leave high-precision resin processing to us, with a minimum estimate of half a day.

Products for semiconductor manufacturing equipment made from insulating super engineering plastics. We received a request from a certain semiconductor manufacturer to produce chucking claws. This involves ultra-precision cutting of resin using Sumika Super S1000 (formerly known as Econol). There was a specification for dimensional tolerances in the range of 1/100 mm, with a slit part measuring 0.7 mm. Therefore, our technicians used a special metal saw and devised a method for processing. Our company can also handle precision cutting of resin products made from such super engineering plastic materials, from single-item processing to larger orders. For other examples of resin processing and our achievements, please refer to the PDF download of the "Processed Parts Achievement Catalog" or visit our official website for detailed information. We can handle everything from metal to resin! Trust us with your prototype and development part cutting needs.

• Wafer processing/polishing equipment

Shortest half-day estimate / Machined products of ABS, as well as PEEK, PPS, and MC nylon are also acceptable! We support lathe processing, machining, and various cutting processes.

Leave the cutting processing of resin and plastic to us. We specialize in "one piece" or "small lots" such as research and development products and prototypes. This product is a resin cutting processed item made from ABS. It consists of precision machine parts: a "holder" and a "base plate." ABS has a good balance of mechanical properties and is excellent in machinability, impact resistance, and hardness. Our company does not engage in resin molding; we manufacture everything through cutting processing. "Our strengths in cutting processing" - We handle a wide range of materials from plastic to metal. - High-precision processing from lathe machining (round items) to machining (square items). - No molded products; we handle everything through cutting processing (small lots = even one piece is possible). - We also take on fine processing and large item processing. From metal to resin, leave the cutting processing of prototypes and development parts to us. For more details and achievements regarding cutting processed products, please refer to the various catalogs below.

• Other machine elements

Shortest half-day estimate / Procurement of processed parts for medical devices and food machinery from one piece.

PEEK material is resistant to high temperatures, wear, and impact, and its mechanical strength and chemical resistance properties are among the best in resins. It is used in various industries such as medical, automotive, food, and semiconductors. Leveraging its chemical resistance, we also handle the production of precision parts for medical applications that come into contact with chemicals and reagents. At our company, we accept machining of PEEK material as well as engineering plastics and SUS, from single parts to individual processing. After machining, our in-house precision inspection room conducts precise dimensional measurements using three-dimensional measuring machines and image dimension measuring devices, ensuring that we deliver inspected products! For examples of our processed parts, please download our catalog "100 Processed Parts." From metals to resins, we are your go-to for machining of prototype and development parts!

• Other machine elements

This is a product made using precision machining with 4 fluorinated Teflon material (PTFE) with a minimum half-day estimate.

We received a request from a semiconductor manufacturer to produce resin trays for wafer storage. This product is made using precision machining with polytetrafluoroethylene (PTFE). There is no distortion or tolerance deviation, and the wafers are aligned securely without any risk of scratching, resulting in a perfect finish. Our company can also arrange precision machining with trichloroethylene (PCTFE) and polytetrafluoroethylene (PTFE) in bulk, as well as accept single-item processing. *For more details, please feel free to contact us. Our official website contains even more detailed information. From metals to resins, you can trust us with the machining of prototype and development parts.

• Wafer processing/polishing equipment

We offer a one-stop service for the entire process from the shortest half-day estimate to the design, development, assembly, electrical work, and installation of custom-made equipment.

Are you looking for equipment but can't find a suitable off-the-shelf solution? Off-the-shelf equipment may be over-spec and costly... Do you have such concerns? Our company offers the possibility of consulting from the conceptual and design stages for custom-made equipment tailored to your needs. We can take care of everything from parts procurement, assembly, electrical work, installation, to after-sales support. We have the following achievements in the food industry: - Food packaging machines - Food processing machines (various types of processing) - Cleaning machines (ultrasonic cleaning) - Conveyors (AGV) - Inspection equipment (image inspection) ...and more We also have a wide range of manufacturing achievements in industries such as medical, semiconductor, and electronics, producing equipment with appropriate performance for efficiency through automation and simplification. Our manufacturing achievements for equipment and jigs are listed in the "Company Profile" catalog below. From metal to plastic, we can handle it all! Trust us with the cutting and processing of prototype and development parts.

• Food Cutting Equipment

Proposal for shortening delivery times, reducing costs, and improving operational efficiency in the production and procurement of processed parts, with a minimum estimate of half a day (VA/VE).

"Before" ◎ Complex procurement operations with multiple suppliers [For example, when the supplier changes for each processed part, communication with multiple companies is necessary.] - Comparative quotations - Comparison of processing suppliers - Selection of suppliers - Searching for new procurement sources, etc. ◎ Management of products with long processes [Process management, quality control, delivery management, and handling of defects are required.] - Material procurement to processing (aluminum, SUS / machining, lathe), etc. - Surface treatment, hardening, polishing, finishing - Inspections at each stage "After" Our "procurement of processed parts" handles all these operations in one go. No need for communication with multiple companies; we are your only point of contact! Process management and other tasks are also unnecessary. We ensure timely delivery, accuracy, and quality. The time spent on meetings with various companies, bringing in parts, and inspections can be redirected to your core business, enhancing productivity. Additionally, our broad procurement capabilities cover a variety of processing needs, allowing you to procure the required processed parts more quickly and efficiently. The "Procurement Improvement Proposal Book for Processed Parts" explains everything clearly using illustrations! From metals to plastics, leave the cutting and processing of prototype and development parts to us.

• Other machine elements

Leave it to us for the shortest half-day estimate, from material arrangement to processing, surface treatment, and quality assurance.

Leave the high-precision, small-lot production of pins, clamp parts, flanges, and jig components to us. We can manufacture from just one piece. We accommodate various shape variations and sizes, including circular, diamond, straight, and tapered shapes. We also have a wealth of experience in producing complex shapes beyond basic forms! Post-processing inspections are conducted in our in-house precision inspection room, where inspection engineers perform a "full inspection" of all areas. → For information on our precision inspection room and measuring equipment, please refer to the catalog or our website linked below. Trust us with high-precision, small-quantity projects for jig parts and mold components. For examples of processed parts, please see our catalog "100 Processed Parts." Estimates are free! We handle everything from metals to resins! Leave your cutting processing needs for prototype and development parts to us.

• Inspection fixture

Shortest half-day estimate / We manufactured processed parts for electronic component-related equipment using machining. Leave high-precision machining and milling to us!

〇Performance Introduction Material: SS400 Processing: Machining and Milling Application: Electronic component-related equipment Size: W90mm x D45mm x H10mm Features: This product is a machined part made from SS400 (steel). Our company specializes in cutting processes such as palm-sized lathe processing and machining. The surface treatment includes electroless nickel plating, which provides a uniform thickness even on complex shapes, making it effective for parts with strict dimensional tolerances. We handle everything from material procurement to processing and surface treatment in one package, and after processing, we deliver inspected products that have undergone thorough checks in our precision inspection room. (A list of measuring instruments is available on our website.) We accept precision machining parts for electronic component-related equipment starting from "single item processing." Mass production is also possible. For other machining achievements, please refer to the catalog below: "Processed Parts Catalog (Various)."

• Parts feeder

We offer a minimum half-day estimate and propose to reduce the burden of inspections by utilizing us as an external measurement company.

In the field of microfabrication, it is difficult to apply contact measurement instruments (calipers, micrometers, three-dimensional measuring machines) to the target objects. Therefore, our company uses non-contact image dimension measuring instruments. We have two models of "Keyence Image Dimension Measuring Instruments": IM-8000 and IM-7030. By illuminating the object and measuring its shadow, we can achieve high-precision measurements even for small parts and fine processing areas. We can simultaneously measure the height and depth of the target object. Additionally, we can measure up to 99 locations at once, allowing us to measure pitch and depth even for finely slotted items like heat sinks. For the measurement and evaluation of microfabricated products, please leave it to Agency Assist. We also accept measurements and evaluations of dimensions and geometric tolerances, including three-dimensional measurements, roundness, and surface roughness. For details on our equipment lineup and services, please refer to the "Company Profile." From metals to plastics, we are ready to handle cutting and processing of prototype and development parts.

• Contract measurement

Shortest half-day estimate / Please leave flat grinding, cylindrical grinding, barrel polishing, and buffing to us.

"Performance Introduction" 〈Material〉Stainless Steel / SUS303 〈Processing〉Machining / Milling / Polishing 〈Size〉H6mm × D40 × W75mm This product is made of SUS303 (stainless steel) and has a flat surface finish achieved through surface grinding. It is expected to improve joint surface accuracy, processing accuracy, wear resistance, and corrosion resistance. Additionally, we can accommodate cylindrical grinding, buffing, barrel polishing, and more, with a proven track record in manufacturing parts for food machinery, medical machinery, and semiconductor manufacturing. By simply providing us with your drawings, we can handle everything from material procurement, all processing, hardening, polishing, to surface treatment. For more information on other processed parts and manufacturing achievements, please refer to the catalog "100 Processed Parts" below. We can handle everything from metals to plastics! Trust us with your prototype and development part machining.

• Other machine elements

Shortest half-day estimate / Automation of engraving on packages and parts, and inspection.

Laser marker (engraving) equipment for metal and resin parts ◎ We respond to a variety of equipment manufacturing needs. For example… 　・Automation of the engraving process accompanying the launch of a new line 　・Improvement of inspection accuracy for the engraved parts 　・Design of equipment only 　・Manufacturing of peripheral equipment for processing machines (loaders/conveyors, unloaders) only 《 Manufacturing Achievements 》 Composite equipment of laser marker + image inspection 　We designed the equipment in-house. 　The inspection machine is equipped with a camera from Keyence. 　The laser engraving machine was incorporated from equipment provided by the customer. For custom equipment manufacturing, trust Agency Assist. We provide a one-stop service from design to assembly and installation. For more details on equipment and jigs, please refer to the "Company Profile." From metal to resin, we handle cutting processing for prototype and development parts.

• Other inspection equipment and devices

Shortest half-day estimate / semiconductor manufacturing equipment parts / aluminum processed products / microfabrication

"Introduction of Achievements" <Material> Aluminum (A5052) <Processing> NC Lathe Processing <Application> Semiconductor Manufacturing Equipment Parts <Size> φ25×40mm <Features> This product is processed using A5052 (aluminum). Since it is used for semiconductor manufacturing equipment parts, it must be free from scratches and dents, and care is taken during processing to ensure that burrs and sharp edges do not affect product transport. Additionally, there are requirements for processing accuracy such as concentricity and roundness. A feature of this product is that a groove with a width of 0.7mm and a depth of 0.5mm is machined on the top surface, and fine holes with diameters of 0.5mm and 0.3mm are also created. Our company is capable of fine processing at approximately 0.05 (50μ). We specialize in processing small-sized parts like this. For fine processing and small hole electrical discharge machining, please leave it to us. We accept single-item processing. For other processed parts and production achievements, please refer to the catalog below titled "100 Processed Parts." Metal to resin is acceptable! For cutting processing of prototype and development parts, please leave it to us.

• Other machine elements

We have received an order for the manufacturing of medical catheter production equipment with a minimum estimate of half a day.

◎Customer: Medical Device Manufacturer ◎Purpose of Introduction: New line installation and automation ◎Specifications: - Heating shrink tube with a heater - Monitoring heating status on a monitor - Desktop model (compact size) Equipment dimensions (mm) / W × D × H Approximately 800mm × 400mm × 500mm We have received an order from a group company of a major pharmaceutical company for the manufacturing and inspection equipment. To automate the production line for medical catheters (shrink tubes), we have accepted the design for the ordered equipment. From equipment design to parts processing and assembly, including electrical design and manufacturing of associated control panels, we provide a one-stop solution for the entire process. We can offer equipment manufacturing tailored to customer needs in terms of functionality, specifications, and operability. For achievements in production equipment/manufacturing lines and other devices and jigs, please refer to the "Company Profile" section below. From metals to plastics, we are ready to handle cutting and processing of prototype and development parts.

• Mechanical Design

Shortest half-day estimate / Including black anodizing, procurement from just one part!

Leave the precision parts for inspection and manufacturing equipment of electronic devices, electronic components, and semiconductors to us. We accept machining of aluminum and SUS for camera barrel frames and inspection-related parts, including 5-axis machining and complex lathe processing, starting from just one piece. □◎ From one part and one drawing, "OK" ◎□ We do not handle mass production. We specialize in single-item processing required in prototype and development fields, ranging from one to several dozen pieces. □◎ We also handle surface treatment and heat treatment ◎□ We will arrange for surface treatments such as black chrome plating, black anodizing, and electroless nickel plating. □◎ Of course, we deliver after inspection ◎□ Our inspection technicians conduct thorough inspections in our 350 square meter precision inspection room (owned by us). We have many state-of-the-art devices, including image dimension measuring instruments and CNC three-dimensional measuring machines! For more information on processed parts and production achievements, please refer to the catalog below titled "100 Processed Parts." We handle everything from metal to resin! Trust us with the cutting processing of prototype and development parts.

• Other optical parts

We provide comprehensive support from design to assembly / We have accepted the production of manufacturing line-related equipment.

Customer: ◎ Precision Equipment Manufacturer Purpose of Introduction: ◎ For the expansion of a new line Specifications: - Device for loading automotive spline shafts into a press machine - Device for loading workpieces discharged from the press machine into an inspection machine - Using FANUC multi-axis robots (provided by the customer) Device Dimensions (mm) / W × D × H Approximately 2500mm × 1500mm × 2000mm We have manufactured a device that loads spline shafts (drive shafts) for electric vehicles into a press machine, and subsequently loads the workpieces into an inspection machine. The design was carried out in-house, and production was done by a partner company. Additional specifications are planned for this device as well. We can provide device manufacturing tailored to customer needs in terms of specifications, operability, and functionality. We can handle the entire process from design to installation of the device manufacturing as a one-stop service. For our achievements in manufacturing lines, production equipment, and other devices and jigs, please refer to the "Company Information" below. Additionally, please trust us with the machining of prototype and development parts made from metal to plastic materials.

• Other conveying machines

Shortest half-day estimate / We support plastic parts (PFA, PTFE, PCTFE) for medical devices and instruments.

Teflon is excellent in heat resistance (260°) and cold resistance (-100°), characterized by its non-stick properties, and is used for coatings. In the medical field, it is used in a wide range of medical devices due to its chemical resistance and ecological synthesis functions. You can trust us with precision machining of plastic parts for medical devices and instruments using PFA, PTFE, and PCTFE (fluororesins). We specialize in small lot production of various types in the fields of prototyping, research, and development, and can also accommodate other resins such as PC, PVC, PP, and PEKK. We have numerous production achievements in industries outside of healthcare, including semiconductors and food. For confirmation of our achievements and case studies, please refer to the catalog "100 Processed Parts" below. We can accept drawings in either 2D or 3D for quotations. Additionally, we can also handle drafting for items without drawings. From metals to resins, you can rely on us for cutting and machining of prototype and development parts.

• Other physicochemical equipment

Super engineering plastics / machining / extensive experience in various industries such as semiconductor equipment, medical device parts, and food machinery parts!

This is ultra-precision cutting of resin using Sumika Super S1000 (formerly known as Econol). It is a resin with excellent heat resistance, capable of withstanding temperatures up to 400°C without melting or deforming, and a typical usage temperature of 260°C. The cutting resistance is low, and there is minimal melting due to heat, resulting in excellent dimensional stability. Additionally, it generates very little burr, making it suitable for fine processing. The production results shown in the image are parts supplied to a semiconductor manufacturer. The slit section has a dimensional tolerance of 0.7mm with a precision of 1/100mm, and a special metal saw was used by our technicians to achieve the actual processing. We also accept the production of precision medical components using Sumika Super S1000. Furthermore, we can handle cutting processing of super engineering plastics. Our company is involved in cutting processed parts across various industries and has extensive experience. We have arranged numerous parts and have also handled inspections. We provide processed parts with quality assurance based on our high inspection technology. We welcome inquiries for cutting processing of prototype and development parts, regardless of material, from metals to resins.

• Semiconductor inspection/test equipment

When wood is used at civil engineering sites, people often express surprise, asking, "Is this made of wood?" While many people associate "sheets" with steel plates, the sight of large wooden sheets lined up creates a strong impact at the site. Hyper CLT sheets are wooden lightweight sheets made from CLT (Cross Laminated Timber) that is laminated in a perpendicular direction. A 5×10 sheet weighs about 230 kg, making it relatively lightweight and suitable for use in temporary roads, access routes, heavy machinery work yards, and material storage areas. The natural color and texture of wood blend well with the landscapes of forests, rivers, parks, and residential areas, clearly conveying that the construction is environmentally friendly. The presence of wood can also serve as a catalyst for information dissemination in site tours and promotional photographs. Hyper CLT sheets are registered under the Ministry of Land, Infrastructure, Transport and Tourism's NETIS technology "TH-250021-A." Wooden sheets, NETIS, civil engineering, CLT, wooden lightweight sheets. The unexpected use of wood in civil engineering expands the impression of the site and the potential of new materials.

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding methods for repairs often change the base material around the crack due to heat, leading to residual stress and deformation, which constantly carries the risk of "crack recurrence" and "secondary damage." Hinode Waterworks Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for the repair of metal cracks without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material at all. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

Metal cracks are one of the concerns in equipment maintenance operations. Repairs using conventional welding methods often change the base material around the crack due to heat, leading to residual stress and deformation, which constantly carries the risk of "crack recurrence" and "secondary damage." Hinode Waterworks Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for the repair of metal cracks without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material at all. Repairs can be carried out even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

The HDZ-0201 is a hydrogen leak detector designed for installation in equipment. It is used to measure the overall leakage from the entire inspected item (workpiece). - The atmospheric pressure chamber method involves covering the workpiece with a chamber, filling the inside of the workpiece with tracer gas, allowing the leaked gas to accumulate in the chamber, stirring the leaked gas, and forcing circulation to measure the gas concentration with a hydrogen detector. - The vacuum chamber method allows for high-sensitivity measurements by evacuating the chamber and then introducing atmospheric air into the chamber, directing the gas to the hydrogen detector. There are two methods available. It features a compact and lightweight design that is easy to integrate into equipment. Additionally, its concentration resolution capability is ultra-high sensitivity up to 0.1 ppm (depending on set conditions and environmental conditions). Detection principle: Semiconductor type Detection sensitivity: Equivalent to 1×10⁻⁶ Pa·m³/s (depending on inspection conditions and measurement environment) Usage: Equipment-integrated type (dedicated for installation in equipment) Resolution: 0.1 ppm Power supply voltage: DC 24 V External dimensions: W 93 × D 91 × H 97 mm

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding repair methods can alter the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" and "secondary damage." Hinode Water Supply Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for metal crack repair without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material with heat. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.