Screw processing unit [manufactured by WAGNER]

Innovative solutions, a new concept in screw rolling centers, eliminating manual work, that is, complete computerization.

A flexible production system is an important factor in developing new markets. Production using highly customized equipment, tailored to customer needs and strategies, is a key element. One of the solutions proposed by Ingramatic is the screw rolling center, which is designed for high flexibility and aims to provide agile production equipment that meets diverse market demands with a single production unit. It can be applied to screw rolling on blanks after heat treatment, as well as the production of (grooved) special blanks and stud bolts. To accommodate these various products, Ingramatic has equipped the system with different loading systems to enable shared production of standard bolts and stud bolts with a single machine. The machine features a vibration feeder for standard bolts and a tube-type supply system dedicated to feeding stud bolt blanks, along with guide rails that cater to both types.

• Other machine tools
• Plastic processing machines (cutting and rolling)
• Forging Machine

SACMA Group's "Cold Former," a productivity-enhancing solution that the world can be proud of.

SACMA has chosen to produce all components in-house, aiming to improve the total quality of production across the entire SACMA group. To achieve this, they are introducing the most modern and advanced production equipment available in the current market. Before stocking all products in the warehouse, they perform strict checks to ensure maximum compatibility and suitability of all spare parts. The proactive adoption of high-tensile steel, appropriate hardening processes, polishing, and final finishing through wrapping contribute to the high reliability, productivity, and economic efficiency of SACMA machines. The concept of enabling tool changes in the shortest possible time is essential for adapting to small lot production that breaks the conventional norms of the cold forming industry and realizing further competitive productivity. In developing the tool change system, SACMA does not allow compromises that would undermine the rigidity and power characteristics of the basic machine itself. The model featuring the quick tool change system, referred to as "CR," is standard equipment for header sizes 3, 4, 5, and 6, allowing for easy attachment and detachment of the hydraulic clamp dive lock, punch block bolster, and transport arm integrated unit.

• Other machine tools
• Plastic processing machines (cutting and rolling)
• Forging Machine

Screw rolling head

With simple exchanges within the processing range of the thread rolling head, it is possible to quickly roll various types of screws. Both right-hand and left-hand screws can be produced. The thread rolling head comes in either stationary or rotating types, and the appropriate type is selected based on the machine being used. The stationary type is a unit that rolls threads against a rotating workpiece. The head opens due to the machine's feed stop or an internal stopper. The closing of the head is performed either manually with a handle or by using a closing cam with a closing roll. For example, it is used attached to the revolver part of an automatic lathe. The rotating type is a unit that rolls threads against a fixed workpiece. The opening of the RAR type head is achieved by moving the closing mechanism backward. The closing is done by moving the closing ring forward. The opening of the RR type head is done by moving the closing ring forward, while the closing is achieved by moving the closing mechanism backward. For example, it is used attached to the sleeve of a processing device or the spindle of a sliding carriage.

• Other machine tools

Screw rolling attachment

It is optimal for screw rolling processing from the axial direction. The screw rolling attachment is used mounted on a tool holder. Screw rolling processing can be performed on various types of machines such as single-axis automatic lathes, multi-axis automatic lathes, and NC lathes. The attachment performs screw rolling processing by pressing two synchronized rolling rolls against the workpiece through constant feeding from the cross direction. It can maximize the utilization of pitch, diameter, and shape. There are eight types of screw rolling attachments, which are tools capable of processing screws with larger diameters. Using Wagner's patented tools, such as types B14, B16, and B19, yields the best results. Especially for very small screws, it is necessary to perform rolling on the axis as weakly as possible. Wagner's tools can roll with a minimum step of 0.02mm.

• Other machine tools

Thread cutting die head

The threading die head is designed to produce precise male threads in a short amount of time. It can be used for regular type cutting, high-quality screws, left and right threads, cylindrical screws, and conical screws. For conical screws, trapezoidal threading cuts are suitable. It can be made into special shapes like others, and it accommodates both British and American standards. The exchange of the chaser and chaser holder can be easily performed. This allows for the production of a wide range of dimensions and types of screws, and setup changes from one product to another can be done in a short time. It can process materials such as steel, high alloys, copper, aluminum alloys, and non-metals. There are three types of head: miniature head, standard head, and large head, with the miniature head available in two types: station type and rotation type.

• Other machine tools

Pointing, screw rolling (flat die) with a composite station, high reliability and productivity of SACMA machinery.

SACMA has chosen to produce all components in-house, aiming to enhance the total quality of its products across the entire SACMA group. The company is introducing the most modern and advanced production equipment available in the current market. Before all products are stocked in the warehouse, strict checks are conducted to ensure maximum compatibility and suitability of all spare parts. The proactive adoption of high-strength steel, appropriate heat treatment, polishing, and final finishing through wrapping contribute to the high reliability, productivity, and economic efficiency of SACMA machines. The concept of enabling tool changes in the shortest possible time is essential for responding to small-lot production that breaks the conventional norms of the cold forming industry and achieving further competitive productivity with the latest industrial equipment. In developing the tool change system, SACMA does not allow compromises that would undermine the rigidity and power that are fundamental characteristics of the machines themselves. The quick tool change system model, referred to as "CR," is standard equipment for header sizes 3, 4, 5, and 6, allowing for easy attachment and detachment of hydraulic clamp dive locks, punch block bolsters, and integrated transport arm units.

• Other machine tools
• Plastic processing machines (cutting and rolling)
• Forging Machine

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding repair methods can change the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" and "secondary damage." Hinode Water Supply Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for the repair of metal cracks without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material at all. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

● The production time for casting prototypes can be shortened! Since model production is not required, the time needed to create prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly producing sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! Different products, such as similar shapes or variations in dimensions, can be molded at the same time in one molding process. This allows for the verification of multiple types in a short period.

The pinhole inspection for packaging engineering is fully automated, eliminating packaging defects based on certain quality standards. The judgment results and operational status can be managed via a monitor screen. - Quantitative management of quality standards for the pinhole inspection process - Ensuring the quality of the product's shelf life - Establishing evaluation criteria for the manufacturing process, achieving quantitative quality assurance - Slim and space-saving design that can be connected to existing production lines - Quick changeover for product variety switching can be handled in a short time by exchanging chambers - Fully domestically produced, allowing for rapid maintenance and troubleshooting - Example target works: pillow packaging, packaged rice (packaged cooked rice), etc. *Please consult us regarding the use of this product for pharmaceuticals.

Fukuda Corporation has been pursuing leak detection for 60 years and is dedicated to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing performance. We will propose suitable testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

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