[New Article Introduction] Itopura!: What is the key to realizing smart factories, "Local 5G"?

The manufacturing execution system ProManageMES enables a factory resilient to change through visualization of the manufacturing site!

Three Features of the Manufacturing Execution System ProManage MES [Feature 1: It can be implemented with a small start!] Depending on the factory's situation and budget, the system can be flexibly implemented with only the necessary functions at the right timing. Additionally, with the release of the cloud version of ProManage in February 2021, it has become more affordable to start small. [Feature 2: It is a management-oriented, overall optimization system!] This system is in line with the Industry 4.0 concept, with many successful implementations in Europe, including Germany. Based on international standards (ISA-95 and ISO22400), it allows for smooth data integration between factories and with overseas ERP systems. [Feature 3: It supports the establishment of a resilient manufacturing system!] This system quickly responds to various external changes such as the COVID-19 pandemic and digitalization, while maintaining and strengthening the improvements in QCD that have been pursued in Japanese manufacturing for many years.

• Injection Molding Machine
• Production Management System
• Other production management systems

We exhibited at the 5th Smart Factory Expo 2021 (January 20-22, 2021) with the theme of "Realizing a manufacturing system resilient to change."

Itoh Shokai exhibited at the "5th Smart Factory EXPO 2021," held from January 20 (Wednesday) to January 22 (Friday) at Tokyo Big Sight, Aomi Exhibition Hall, along with the concurrently held "Smart Factory EXPO 2021 Online Exhibition." Although this exhibition was held under a state of emergency, we participated while implementing thorough COVID-19 safety measures based on guidelines from the government, local authorities, and the exhibition industry. We would like to introduce the scenes from the Smart Factory EXPO 2021 held at Tokyo Big Sight, Aomi Exhibition Hall, and the concurrently held online exhibition.

• Production Management System

Less affected by environmental changes due to natural light and dimming! Supports over 1 million SKUs without a master.

The "IHI Piece Picking System" realizes the automation and labor-saving of picking operations and supports over 1 million SKUs without the need for a master. It can handle items that were previously unrecognizable by conventional technology, such as transparent packages, items with surfaces that reflect light, and irregular shapes, eliminating the need for SKU (item shape, etc.) registration. No additional learning is required, and teaching tasks for the robot are unnecessary. 【Features】 ■ Designed to support over 1 million SKUs ■ Reduced object recognition time ■ Less affected by environmental changes due to natural light or dimming *For more details, please refer to the PDF materials or feel free to contact us.

• Other industrial robots

Fukuda Corporation has been pursuing leak detection for 60 years and is dedicated to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing performance. We will propose suitable testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

This is a collection of links to Fukuda's technical columns. It covers various topics related to leak tests and more... Please check the related links for more information.

At construction sites, temporary parking lots may be established for workers and construction-related vehicles. On unpaved ground, mud and ruts can easily occur due to rain, which may hinder vehicle access. Hyper CLT mats are civil engineering materials that utilize wood CLT. By laying them in temporary parking lots, a suitable environment for vehicle passage and parking can be created while protecting the ground. They can be laid only in the necessary areas, and after the construction is completed, they can be removed and repurposed for temporary roads or access routes. The 5×10 panels weigh approximately 230 kg, and the 5×20 panels weigh about 460 kg, making them lightweight and easy to install and remove even with small machinery, allowing for changes in parking space. Additionally, they offer benefits unique to wood, such as glare reduction, noise reduction, and CO2 fixation. They are registered as a technology with the Ministry of Land, Infrastructure, Transport and Tourism under NETIS as "TH-250021-A," and can be utilized for the development of temporary parking lots and innovative public works.

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding repair methods can change the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" and "secondary damage." Hinode Water Supply Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for the repair of metal cracks without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material at all. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding repair methods can alter the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" or "secondary damage." Hinode Water Supply Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for metal crack repair without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material with heat. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.